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Cabot Microelectronics Corporation

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FY2006 Annual Report · Cabot Microelectronics Corporation
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2006 Annual Report

On the cover— 
Our researchers test a new slurry by 
polishing wafers in our state-of-the-art
cleanroom.

Our vision—

To be the world leader in shaping, enabling and enhancing the performance of surfaces. 

About the company—

Cabot Microelectronics Corporation, headquartered in Aurora, Illinois, is the world’s leading supplier

of chemical mechanical planarization (CMP) slurries used in semiconductor and data storage manu-

facturing. Our products play a critical role in the production of the most advanced semiconductor

devices, enabling the manufacture of smaller, faster and more complex devices by our customers.

Since becoming an independent public company in 2000, we have grown to nearly 750 employees

who work at research and development labs, sales and business offices, manufacturing facilities and

customer service centers in China, France, Germany, Japan, Singapore, South Korea, Taiwan, the

United Kingdom and the United States. 

Selected financial data

In millions, except per share amounts

Years ended September 30, 2006

2005

Change

Revenue

Operating income

Net income

Diluted earnings per share

Total assets

Stockholders’ equity

Cash and short-term investments

Cash provided by operations 

After tax return on invested capital

$320.8

$270.5

18.6%

44.4

32.9

1.36

412.1

367.8

165.9

58.7

15%

1.5

1.5

3.0

6.6

8.5

-3.0

22.3

43.8

32.5

1.32

386.8

339.1

171.0

48.0

17%

Revenue

Operating income

Diluted earnings 
per share

Cash provided 
by operations

1
2
3
$

9
0
3
$

0
7
2
$

2
5
2
$

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2
$

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$

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To our shareholders, 
customers, suppliers and 
employees:

FISCAL 2006 WAS A STRONG YEAR
of financial and operational perform-
ance for Cabot Microelectronics
Corporation. In addition to reporting
record revenue of $321 million, we
made several significant investments
and executed a number of initiatives 
to strengthen our leadership in CMP
consumables, and to position our com-
pany for growth in adjacent markets.
We’re beginning to see results from 
our work over the past few years, and
we enter the new year with the satis-
faction, optimism and confidence that
comes from success. Our goal is con-
tinued, sustainable growth in the years
ahead and we are confident we can
achieve it.

In addition to reporting record

revenue of $321 million, 

we made several significant

investments and executed a

number of initiatives.

From our perspective, our leader-
ship in CMP slurries for the semicon-
ductor industry is clear. In fiscal 2006,
we enhanced that position by bringing
new products to market and strength-
ening our technology and support
capability. We launched a new CMP
pad technology that we believe offers
customers both enhanced performance
and cost advantages over current tech-
nologies. We introduced exciting new
slurry products in each major CMP
application area— copper and barrier,
tungsten, dielectrics and advanced
dielectrics—as well as for data storage
applications. And we opened our Asia
Pacific Technology Center in Japan,
added our Technical Service Center in
Taiwan and moved our data storage

William P. Noglows (left), Chairman, President and CEO, and William S. Johnson, Vice President and CFO 

business to Singapore. Each of these
accomplishments will support ongoing
growth of our business.

by an emphasis on speed. We know we
can execute faster, and in the coming
years, we will.

Our new product introductions and
facility additions are visible and meas-
urable achievements, and I’m proud 
of what we’ve accomplished. But I am
even prouder of an emerging enthu-
siasm within the company, something
not easily seen by the outside world.
Our teams around the globe have all
played a significant role in developing
and executing our strategies. The
excitement of our achievements in 
fiscal 2006 has renewed their energy,
sense of urgency and appetite for even
greater success in the coming years. 

Our teams around the globe

have all played a significant role

in developing and executing our

strategies. The excitement of

our achievements in fiscal 2006

has renewed their energy, sense

of urgency and appetite for

even greater success.

To achieve that success, we will
continue to execute the strategic initia-
tives we have been pursuing within
our core CMP consumables business:
technology leadership, operations
excellence, and connecting with 
customers. Our work will be guided 

Our initiative of technology leader-

ship is key to achieving our goals
because technology drives our custom-
ers’ businesses. CMP materials and
integration schemes are becoming
much more complex. The customiza-
tion required by this increasing com-
plexity, along with rigorous demands
for quality, are causing semiconductor
manufacturers to seek suppliers with
the capability, resources and scale to
meet their needs. Recognizing Cabot
Microelectronics’ technical capability,
experience, scope and breadth as the
best in our industry, customers are
seeking to form deeper and closer tech-
nical and developmental relationships
with us. We believe this clearly demon-
strates that our efforts to strengthen
technology leadership—our company’s
legacy—are providing value for cus-
tomers and future growth opportunities
for the company.  

To build on our technology leader-
ship, we have developed a robust new
product pipeline. In doing so, we have
also created a significantly more effi-
cient cross-functional commercializa-
tion process that encompasses emerg-
ing technologies and materials, process
development and product development.
We are pleased with our technical
achievements in the past year, and we
will continue to change and evolve as
our customers require.

2006 CMC 1

 
Our core CMP business is solid

and vibrant, and we believe our

business development activities 

promise an exciting future.

We begin fiscal 2007 with momen-

tum and optimism. Our core CMP
business is solid and vibrant, and we
believe our business development
activities promise an exciting future.
Our three-year business plan targets
revenue of $500 million in fiscal 2009,
with net income growing to 12 percent
of revenue during this period. We
intend to achieve these targets by
growing our core CMP slurry business
faster than the market, building our
CMP pad business, and successfully
implementing our ESF initiative. I am
optimistic that the strong foundation
we have built, along with our emerging
culture that thrives on winning, will
allow us to achieve our targets.  
This is an exciting time in our
industry. Technology is reaching new
levels of complexity. Customers
require increasingly intricate solutions
to their design needs, while at the
same time they demand more exacting
standards for quality and consistency.
We are proud of our achievements in
the last year to enhance our leadership
in CMP consumables and we will 
continue to work for sustainable, long-
term growth. 

We thank you for your support of

our company.

Sincerely,

William P. Noglows

Chairman, President and CEO

Succeeding in today’s environment

We have been making other changes

means suppliers of technology to the
semiconductor industry must provide
highly predictable solutions to increas-
ingly complex customer needs. We
believe the quality, reliability and con-
sistency of our products are recognized
competitive advantages and contribute
value to our customers. Thus, we have
set very high goals as we continue to
focus on reducing variation under our
operations excellence initiative. A few
years ago, we embraced the concepts of
Six Sigma, hiring leaders with extensive
experience in the process and its tools,
and training our employees. At Cabot
Microelectronics, the Six Sigma culture
is real, it is powerful, and it is changing
our company. 

We believe the quality, reliability

and consistency of our products

are recognized competitive

advantages and contribute value

to our customers.

The third initiative within our core

CMP business is connecting with 
customers. We took several critical
steps in fiscal 2006 to bring our capa-
bilities physically closer to our cus-
tomers, particularly in the Asia Pacific
region. We now have new laboratories
in Japan, Taiwan and Singapore that
provide the capability to support our
customers more rapidly and reliably. 
In addition, we began selling directly
to customers in Taiwan, our largest
regional market. Even though the tran-
sition had a short-term adverse finan-
cial impact in our second fiscal quarter,
it was important in fulfilling our goal
to be close to our customers. Along the
way, we strengthened local teams of
highly capable and energetic employees
dedicated to serving our customers. 

2 CMC 2006

to meet the demands of our customers
as well. We adjusted our operating
model to give far more autonomy and
accountability to our regional organiza-
tions, and are reshaping our headquar-
ters in Illinois to concentrate on core
platform technology research, develop-
ment and support. Our goal is to have
very strong local teams deployed to
address specific customer opportuni-
ties, supported by the global breadth
and experience of all of Cabot
Microelectronics. We believe our 
ability to leverage global experience
and knowledge of all technology nodes
and applications and apply this locally
is unique, and we intend to use this
ability to its fullest potential.

Most of our focus is on our core
CMP business, both slurries and pads,
for the semiconductor industry. But 
we also seek growth by leveraging our
expertise in CMP formulation, materials
and polishing techniques for the semi-
conductor industry to address other
demanding market applications requir-
ing sub-nanometer control of surface
and finish. Our objective is to improve 
performance and productivity by
enhancing the finishing process. We
see possibilities in areas ranging from
optics to healthcare, and from aero-
space to compound semiconductors, 
to name just a few. This year, we 
made two important steps under our
Engineered Surface Finishes (ESF)
growth initiative by successfully 
completing two acquisitions: Surface
Finishes Company, a small company
that specializes in precision machining
and polishing techniques at the 
sub-nanometer level, and QED Tech-
nologies, a precision optics technology
company. These acquisitions comple-
ment our ongoing internal business
and technology development efforts,
and are introducing us to new tech-
nologies and new industries, with
channels to new markets. We look for-
ward to building on their capabilities
as well as looking for other acquisitions
in pursuit of our ESF initiative.  

˛

Cabot Microelectronics is the world’s
leading supplier of chemical mechanical
planarization (CMP) polishing slurries 
to the semiconductor industry. 

That sentence is part of the general language we use to

explain who we are and what we do. We are the world’s

leading supplier, whether measured by slurry revenue or

manufacturing capacity. But we believe we lead our indus-

try for reasons far beyond sales volume and plant size. 

Leadership means blazing the trail in technology and 

product innovation. It means setting the standards of 

quality for an industry. It means having strong relation-

ships with customers. It means being the “go to” source

when customers have problems. And it means always

looking for ways to grow. Using those criteria, we believe

Cabot Microelectronics is the undisputed leader in CMP

slurries. 

3 CMC 2006

˛ Particle scientists develop new metrologies for improving slurry quality.

Product innovation
The semiconductor industry follows the 

International Technology Roadmap for Semi-

conductors (ITRS), a timeline that forecasts

technological innovation. These innovations

mean semiconductor devices will run faster, do

more and perform more efficiently. They also

put chip designers under enormous pressure to

deliver those technology advancements.  

We offer customers more than just CMP
slurries and pads. We provide the bene-
fit of our technological expertise and
experience. In each of the last four years,
we have invested more than $40 million
to further our extensive knowledge of
perfecting surfaces at the sub-nanometer
level. That’s more than a number of our
competitors generate in annual CMP
slurry revenue.

Our product development process
begins with our enabling team, whose
mission is to determine what customers
are going to need and want in future
generations of semiconductor and data
storage devices. Guided by the ITRS
(which our people help develop) and a
fundamental understanding of polishing
mechanics and the interaction of tool,
slurry, pad and pad conditioner, the
enabling team operates in the world of
“What if . . . ?” and “How can we . . . ?” 

As a new technology progresses from
theory to “drawing board”, chip designers
look for partners and suppliers to help
produce the new design. In the competi-
tion among suppliers, we believe we are
ahead of the game. Our enabling team
gives us a headstart by discovering 
what works (and what doesn’t), so our
product development teams can devote
their time and resources to refining that
discovery for practical application. 

Cabot 
Microelectronics:

The 
industry
leader

4 CMC 2006

 
˛ We develop and evaluate slurries and pads in cleanroom labs that replicate customer facilities.

This dedication to R&D has allowed

Cabot Microelectronics to develop a
robust product portfolio. Our tungsten
slurries are the industry standard and
we enjoy a very strong position in that
business today. To be able to meet cus-
tomers’ future needs as well, we continue
enhancing our tungsten product line.
We commercialized two new tungsten
products in fiscal 2006, one of which is
tunable. This means we can adjust its
formula to precisely meet a customer’s
specifications for selectivity and polish-
ing rate. This is becoming increasingly
important as the industry moves away
from “one size fits all” CMP processes.
In our copper slurry business, our
first and second generation products
have made us the number one supplier.
Although several competitors participate
in this segment, we believe there is no
clear number two. Designs for chips
using copper wiring are introducing a

5 CMC 2006

variety of materials for the barrier layer,
and these also require more design-
specific solutions. Our research team is
working extensively with these new
materials and we see great opportunities
for growth in barrier applications. In 
our third fiscal quarter, we reported
commercial sales of our new barrier
product for a not-yet-commercial 45nm
application. Additionally, we recently
launched our next-generation copper
solution which incorporates new particle
technology and improved performance.
Our dielectric business is built on
both legacy products and new technol-
ogy. Our next-generation tunable dielec-
tric products incorporate new technology
and novel chemistries to reduce scratch-
ing and improve planarity. We are work-
ing jointly with several customers to
develop more advanced applications.  

One of our most recent product 
innovations is our CMP polishing pad,
which we believe represents a major
technological breakthrough. Currently
used in high volume manufacturing by
semiconductor manufacturers, the pad
is the result of extensive research to
deliver a step change improvement in
CMP pad life and pad-to-pad consistency.
Our new pad is designed to offer
enhanced performance, longer pad life
and thus less down time, and lower cost
to the end user. Our long-term goal is to
develop slurry and pad consumable sets
which we believe can enable significant
improvements in CMP polishing 
performance and create synergies for
customers.  

We are excited about our extensive

new product pipeline. And we are
equally excited about the interest our
customers are showing in our plans for
meeting their future needs. We are
working with several key customers to

 
˛ Product development begins in the lab, with new chemistries, particles and dispersions.

help them develop technology two and
three nodes into the future. These lead-
ing edge producers came to us because
they recognize the strength of our
resources . . . the strength of a leader.

Standards of quality
Manufacturing an advanced chip can require up

to 500 processing steps, of which 10 to 25 steps

involve CMP. Many of these CMP steps occur

late in the manufacturing process after much of

the value has been added to the device, so any

CMP quality issues can be very costly to our

customers. And because customer processes

are extremely sensitive to the CMP slurry, even

minor variations can interrupt processing. 

We engineer quality into our product
design and insure that finished product
performance is validated before it goes
into commercialization and high volume
manufacturing. We test from all angles,

which means our development cycles
may be relatively long. While we are
seeking ways to shorten our develop-
ment process, we know that rushing a
product to market without adequate
testing can compromise performance 
in a customer’s fab. Making even the
smallest change in a commercial semi-
conductor process costs the customer
time and money, so the product must 
be right from the start. We believe our
reputation for quality and performance
gives us a clear competitive advantage.
Our manufacturing process is the
second way in which we address quality.
Through Six Sigma principles, we deter-
mine where we can reduce product
variability and improve consistency and
productivity. We captured a 12 percent
productivity improvement over the first
two years of our Six Sigma effort and
we have set aggressive improvement 
targets for the future. 

The scale of our manufacturing capa-
bility also allows us to provide our cus-
tomers with a high quality product. Our
factory in Japan is the world’s largest
CMP slurry plant, and our plant in
Illinois is almost as large. These facili-
ties, along with our other manufacturing
sites, allow us to quickly and efficiently
supply customers around the world.
They also offer supply assurance to our
customers in the event of a regional
supply disruption. We believe our man-
ufacturing capability is unique among
our competitors . . . the capability of a
leader.  

Connecting with customers
Semiconductor devices are extremely complex,

requiring supplier collaboration from design

concept through high volume manufacturing.

Our goal is to be the source customers turn to

for help with their CMP processing. 

2006 CMC 6

˛ Customer service advocates provide a full range of customer support.

Because of our extensive investment in
technology, we can respond quickly to
requests during a customer’s design
phase. For example, one major manufac-
turer was in process development with
one of our new tunable slurries. When a
design change required a modification,
the customer was delighted when we
were able to send a new slurry product
in only three days. While this was an
unusual situation, it highlights how we
are able to serve our customers. 

Our support doesn’t end when the
sale is complete. The CMP process is
extremely complex. Problems can arise,
seemingly out of nowhere. Customers
want problems solved quickly, and with
our global resources, we can respond
immediately, deploying our applications
engineers around the world. These
experts draw on all our resources to
help our customers get their manufac-
turing yields back up as soon as possible.

In fact, even when our slurry is not the
root cause, our customers know they
can depend on us to help them solve a
problem. 

Some of our largest customers are in
Taiwan, and we took an important step
forward in our relationships with them
when we began selling direct there last
April. Our previous model, selling our
products through a distributor, worked
well when we entered the business and
as we grew. But the scale of our busi-
ness in Taiwan today means selling
directly to customers makes sense. The
transition went smoothly, and our cus-
tomers can now take full advantage of
the technical and support services we
offer.  

We believe partnerships between
customer and supplier are becoming
even more significant to the customer as
technologies become more sophisticated.

Many semiconductor manufacturers
find they can’t or don’t want to solve
CMP process design challenges by
themselves. And, as many manufactur-
ers are scaling back their technical
resources, they may not be able to
devote sufficient resources to a special-
ized field like CMP. Thus, customers are
making partnership decisions earlier in
the design process, based on the techni-
cal capability of the supplier. As the
technology leader, we see this as a great
opportunity.

By offering quality products backed
by superior service and an eagerness to
do what it takes to make our customers’
lives easier, we believe we offer partner-
ships that satisfy many needs from
design through implementation . . . part-
nerships with a leader.

2006 CMC 7

 
˛ Continuous process manufacturing of pads yields cost, performance and quality advantages.

Growing the business    
In addition to growing our core CMP business,

we are exploring how we can use our expertise

in perfecting surfaces at a sub-nanometer level

to improve performance or increase productivity 

in areas adjacent to the semiconductor industry

through our Engineered Surfaces Finishes (ESF)

growth initiative. 

In fiscal 2006, we purchased Surface
Finishes, a small, state-of-the-art
mechanical finishing company that 
provides a window into new market
opportunities and customers with
demanding finishing needs. We also
made a larger acquisition when we 
purchased QED Technologies, whose
unique and proprietary technology for
finishing high-precision optics is help-
ing to automate that industry. These
acquisitions complement our ongoing
internal development efforts.

Success in our ESF initiative will
require technical expertise, business
acumen and strategic thinking. We’re
excited by the prospects because we
have those skills . . . the skills of a leader.

8 CMC 2006

Our product lines

tungsten

copper 

Our tungsten slurries are used 
to polish tungsten in semicon-
ductor chips used mainly in
mature logic applications such
as for automotive uses and in
chipsets, and in memory, includ-
ing MP3 players, cellphones,
gaming devices and digital
video recorders. Our next gener-
ation slurries are tunable, allow-
ing customers greater flexibility,
improved performance and a
reduced cost of ownership.

dielectrics 

These products are used to pol-
ish the oxide layers of a semi-
conductor chip. These layers
insulate the wiring layers in
both logic and memory chips.
Our Semi-Sperse ® product line
was a pioneer solution for 
polishing oxide at 250nm, and,
with our updated technology,
continues to be used at
advanced nodes. The SiLECT ®
product line, which uses an
innovative abrasive, was devel-
oped to meet the needs of 90nm
and 65nm technologies. Our
newest line, iDIEL ®, is used for
advanced applications and can
provide significant advantages
in reducing defects.

The iCUE ® line of copper and
barrier slurries are used for pol-
ishing the most advanced logic
chips, such as microprocessors
used in computers, graphic sys-
tems, gaming systems and com-
munication devices. We supply
slurries that polish the copper
films, as well as those that pol-
ish the barrier and advanced
low K dielectric materials that
separate the individual copper
lines. Our iCUE products are
used across the globe in
advanced integrated circuit
manufacturing for technology
nodes from 180nm to 45nm. 

data storage

Used in polishing magnetic
heads and hard disks, our slur-
ries are designed to significantly
improve the surface finish and
planarity of hard disk drive
components, enabling greater
storage capacity. 

polishing pads

Our Epic ® D100 pad is used to
polish semiconductor devices
during CMP processing. Able to
polish either 200mm or 300mm
wafers, and for use on copper,
tungsten and dielectric applica-
tions, the properties of the pad
material offer enhanced perform-
ance and longer pad life. Our
continuous pad manufacturing
process offers improved consis-
tency across an individual pad
and from pad to pad. The end
result offers lower cost of own-
ership to the customer.

engineered surface finishes
(ESF) ® growth initiative

Through ESF, the company is
leveraging its expertise in CMP
formulation, materials and pol-
ishing techniques for the semi-
conductor industry to address
other demanding market appli-
cations requiring sub-nanometer
control of surface shape and 
finish. 

The Surface Finishes ® business
offers highly specialized optical
polishing, low-stress grinding,
lapping and other custom fabri-
cation services for applications
requiring extremely fine finishes
to meet the most challenging
specifications.

QED Technologies ® polishes
optics for high precision appli-
cations using these tools:

Magneto-Rheological 
Finishing (MRF) ®
This system has the unique 
ability to predictively improve
both shape and surface finish
simultaneously. MRF is widely
acknowledged as the best-in-
class technology for final 
figuring of the highest precision
optics.

Subaperture Stitching
Interferometry (SSI) ®
Interferometers measure the sur-
face of an optic and traditionally
are limited by the size and pre-
cision of the reference optic
used. SSI is designed to remove
those barriers, giving the user an
accurate, complete map of the
optical surface. This map is
needed to produce the highest
precision optics to the most
exacting tolerances. In combina-
tion with MRF, SSI enables the
transition from time-consuming,
costly, labor-intensive processes
to repeatable, efficient automa-
tion in producing precision 
optical surfaces.

9 CMC 2006

Leadership team and officers

Board of directors

Corporate information

William P. Noglows
Chairman
President and Chief Executive Officer,
Cabot Microelectronics Corporation

Robert J. Birgeneau
Chancellor, University of California,
Berkeley

John P. Frazee, Jr.
Former Chairman and Chief Executive
Officer, Centel Corporation

H. Laurance Fuller
Former Co-Chairman, BP Amoco PLC

Edward J. Mooney
Former Chairman and Chief Executive
Officer, Nalco Chemical Company

Steven V. Wilkinson
Former Partner, Arthur Andersen LLP

Albert Y.C. Yu
Chairman, OneAngstrom LLC;
Former Senior Vice President, 
Intel Corporation

William P. Noglows
Chairman, President and 
Chief Executive Officer

H. Carol Bernstein
Vice President, Secretary and 
General Counsel

Yumiko Damashek
Managing Director, Japan

James DeHoniesto
Chief Information Officer

Jean Pol Delrue
Vice President, Global Sales

William S. Johnson
Vice President and 
Chief Financial Officer

Daniel J. Pike
Vice President, 
Corporate Development

Thomas S. Roman
Corporate Controller

Stephen R. Smith
Vice President, Marketing

Clifford L. Spiro
Vice President, 
Research and Development

Carmelina M. Stoklosa
Treasurer and Director, Finance

Adam F. Weisman
Vice President, Business Operations

Daniel S. Wobby
Vice President, Asia Pacific Region

Corporate headquarters
Cabot Microelectronics Corporation
870 N. Commons Drive
Aurora IL 60504
1.630.375.6631 phone
1.800.811.2756 toll free
1.630.499.2666 fax
www.cabotcmp.com

Investor information
Contact our offices by mail 
at the address above, 
by telephone at 1.630.499.2600 
or at www.cabotcmp.com.

Stock information
Cabot Microelectronics is traded on
NASDAQ under the symbol CCMP.

Stock transfer agent and registrar
Computershare Trust Company, N.A.
P.O. Box 43078
Providence RI 02940.3078
1.781.575.3400
www.computershare.com

Independent auditors
PricewaterhouseCoopers LLP
Chicago IL

Shareholder meeting
The Annual Meeting of Shareholders
will be held at 8 a.m. Central Time 
on March 6, 2007, at Cabot
Microelectronics Corporation, 
870 N. Commons Drive, Aurora IL.

Form 10-K
A copy of the Cabot Microelectronics
Annual Report on Form 10-K for the 
fiscal year ended September 30, 2006,
filed with the Securities and 
Exchange Commission, is enclosed 
and also available without charge at
www.cabotcmp.com.

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Cabot Microelectronics
870 N. Commons Drive
Aurora IL 60504
www.cabotcmp.com

1995–AR–07