Crown
Annual Report 2002

Plain-text annual report

ANNUAL~1.QXD 4/2/03 2:42 PM Page 1 Annual Report 2002 2002 ANNUAL~1.QXD 4/2/03 2:42 PM Page 2 ANNUAL~1.QXD 4/2/03 2:42 PM Page 1 Jenne K. Britell (b) Chairman and Chief Executive Officer of Structured Ventures Inc; former Executive Officer of several General Electric financial services companies; also a Director of Lincoln National Corporation, Aames Financial Corporation, and U.S.-Russia Investment Fund John W. Conway (a) Chairman of the Board, President and Chief Executive Officer; also a Director of Constar International, West Pharmaceutical Services and PPL Corporation Arnold W. Donald (c) Chairman and Chief Executive Officer of Merisant Company; former Senior Vice President of Monsanto Company; also a Director of Oil-Dri Corporation of America, Belden, Carnival Corporation, The Scotts Company and The Laclede Group Board of Directors Marie L. Garibaldi (b) Former Associate Justice of the Supreme Court of New Jersey Hans J. Löliger (c, d) Vice Chairman of Winter Group; former Chief Executive Officer of SPICA Group; also a Director of AMTICO International, Fritz Meyer Holding, Cronat Holding and List Holding John B. Neff (b,d) Former Portfolio Manager of Wellington Management Company; also a Director of Greenwich Associates and Amkor Technology; also on the Executive Board of Invemed Catalyst Fund Thomas A. Ralph Partner – Dechert LLP Hugues du Rouret Chairman of Beaulieu Patrimoine; former Chairman and Chief Executive Officer of Shell France; also a Director of Gras Savoye and Banque Saint-Olive Alan W. Rutherford (a) Vice Chairman of the Board, Executive Vice President and Chief Financial Officer; also a Director of Constar International Harold A. Sorgenti (a, c, d) Managing Partner of Sorgenti Investment Partners; Chairman and CEO of SpecChem International Holdings; former Chief Executive Officer of Arco Chemical and former Chairman of Freedom Chemical a – Executive b – Audit c – Executive Compensation d – Nominating Committees John W. Conway Chairman of the Board, President and Chief Executive Officer Alan W. Rutherford Vice Chairman of the Board, Executive Vice President and Chief Financial Officer Daniel A. Abramowicz Executive Vice President – Corporate Technologies and Regulatory Affairs Reda H. Amiry Senior Vice President – Corporate Tax Corporate Officers Timothy J. Donahue Senior Vice President – Finance William T. Gallagher Senior Vice President, Secretary and General Counsel Michael B. Burns Vice President and Treasurer Michael F. Dunleavy Vice President – Corporate Affairs and Public Relations William J. Freeman Vice President – Strategic Marketing and Planning Thomas A. Kelly Vice President and Corporate Controller Torsten J. Kreider Vice President – Planning and Development Michael J. Rowley Assistant Secretary and Assistant General Counsel Rosemary M. Haselroth Assistant Secretary 1 ANNUAL~1.QXD 4/2/03 2:42 PM Page 2 Robert J. Truitt President – Beverage Packaging Division John E. Roycroft President – Aerosol Packaging Division Division Officers Americas Division Frank J. Mechura President – Americas Division Joseph R. Pierce President – Closures Americas William Filotas President – Caribbean and Central America Patrick D. Szmyt Senior Vice President and Chief Financial Officer Edward C. Vesey Senior Vice President – Procurement John M. Gahan Vice President – Logistics Eduardo Cruz President – Chile and Argentina John Foster President – Argentina E. C. Norris Roberts Executive Vice President – Information Systems, Planning and World Class Performance Raymond L. McGowan President – Food Packaging Division Alfred J. Wareing President – Canada Stephen Pearlman President – Risdon – AMS Gary L. Burgess Senior Vice President – Human Resources Asia-Pacific Division William H. Voss President – Asia-Pacific Division Jozef Salaerts Vice President – South East Asia & Zeller Plastik Goh Hock Huat Vice President and Chief Financial Officer Andy Carlton Vice President – Manufacturing and Purchasing Ray Fazackerley Vice President – Thailand Terry Cartwright Vice President – China & Hong Kong European Division William R. Apted President — European Division François de Wendel Executive Vice President – Food Peter Calder Senior Vice President – Human Resources and Communications Howard Lomax Senior Vice President and Chief Financial Officer George Nicol Senior Vice President – Beverage Peter Nuttall Senior Vice President –Sourcing John Clinton Vice President – Sales & Marketing, Bevcan Europe Peter Collier Vice President – Metal Closures Inigo d’Ornellas Vice President and Controller Dave Francis Vice President – Operations, Bevcan Europe Nick Mullen Vice President – Speciality Packaging David Pollen Vice President – Aerosols Roland Dachs Vice President – Logistics & Planning John Davidson Vice President – Legal & General Counsel Terry Dobb Vice President and Chief Information Officer Chris Harrison Vice President – Speciality Plastics Chris Homfray Vice President – Food NorthWest Ashok Kapoor Chairman – Hellas Can S.A. and Vice President – Business Development, Bevcan Europe David Powell Vice President – Beverage Plastics Guglielmo Prati Vice President – Food Italy Corporate Technologies Daniel A. Abramowicz President – Corporate Technologies Philip J. Habberley Vice President – Engineering Development Peter J. Heyes Vice President – Plastics Development William C. Hoyle Vice President – Materials Development Leonard Jenkins Vice President – Technology Development 2 ANNUAL~1.QXD 4/2/03 2:42 PM Page 3 Annual Meeting We cordially invite you to attend the Annual Meeting of Shareholders of Common Stock to be held at 9:30 a.m. on Thursday, April 24, 2003 at the Company’s Coporate Headquarters, One Crown Way, Philadelphia, Pennsylvania. A formal notice of this Meeting, together with the Proxy Statement and Proxy Card, will be mailed to each Shareholder of Common Stock of record as of the close of business on March 11, 2003, and only holders of record on said date will be entitled to vote. The Board of Directors of the Company requests the Shareholders of Common Stock to sign Proxies and return them in advance of the Meeting. Table of Contents Financial Highlights . . . . . . . . . . . . . . . . . Letter to Shareholders . . . . . . . . . . . . . . . . Consolidated Statements of Operations . . . . . . . . . Consolidated Balance Sheets . . . . . . . . . . . . . Consolidated Statements of Cash Flows . . . . . . . . . Consolidated Statements of Shareholders’ Equity . . . . . Notes to Consolidated Financial Statements . . . . . . . Management’s Report to Shareholders . . . . . . . . . Report of Independent Accountants . . . . . . . . . . . Quarterly Data . . . . . . . . . . . . . . . . . . . Five Year Summary of Selected Financial Data . . . . . . Management’s Discussion and Analysis . . . . . . . . . Investor Information . . . . . . . . . . . . . . . . . 4 5 7 8 9 10 11 29 29 30 31 32 44 3 ANNUAL~1.QXD 4/2/03 2:42 PM Page 4 Financial Highlights (in millions, except share, per share, employee, shareholder and statistical data) Net sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loss before cumulative effect of a change in accounting (1) . . . . . . . Net loss (1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Per common share: Loss before cumulative effect of a change in accounting . . . . . . . . Net loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Market price (closing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Total assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shareholders’ equity/(deficit) . . . . . . . . . . . . . . . . . . . . . . . . . . Debt (net of cash and cash equivalents) . . . . . . . . . . . . . . . . . . . Net interest expense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cash flow from operations . . . . . . . . . . . . . . . . . . . . . . . . . . . Depreciation and amortization . . . . . . . . . . . . . . . . . . . . . . . . 2002 $ 6,792 ( 191) ( 1,205) ($ 1.33) ($ 8.38) 7.95 $ 7,505 ( 87) 3,691 331 415 375 2001 % Change $ 7,187 ( 976) 972) ( ($ 7.77) ($ 7.74) 2.54 $ 9,620 804 4,864 437 310 499 ( 5.5) 80.4 ( 24.0) 82.9 ( 8.3) 213.0 ( 22.0) (110.8) ( 24.1) ( 24.3) 33.9 ( 24.8) Number of employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Number of shareholders on record . . . . . . . . . . . . . . . . . . . . . . Shares outstanding at December 31 (2) . . . . . . . . . . . . . . . . . . . . Average shares outstanding - diluted . . . . . . . . . . . . . . . . . . . . . 28,319 5,579 159,430,075 143,807,452 33,046 5,552 125,702,056 125,648,083 ( 14.3) .5 26.8 14.5 (1) Includes after-tax (i) restructuring charges of $15 or $.10 per share in 2002 and $46 or $.37 per share in 2001; (ii) asset impairments and loss/gain on sale of assets of $258 or $1.79 per share in 2002 and $208 or $1.66 per share in 2001; (iii) provisions for asbestos of $30 or $.21 per share in 2002 and $51 or $.41 per share in 2001 and (iv) a gain of $28 or $.19 per share in 2002 from the early extinguishment of debt. In addition, net losses included (i) a U.S. tax charge of $452 or $3.60 per share in 2001 and (ii) an after- tax charge of $1,014 or $7.05 per share for the transition adjustment from the adoption of FAS 142 in 2002 and an after-tax gain of $4 or $.03 per share for the transition adjustment from the adoption of FAS 133 in 2001. (2) The increase in shares is primarily due to shares issued in noncash debt-for-equity exchanges as discussed in Note N to the consolidated financial statements. 2002 NET SALES By Segment By Geographic Area Americas 47% Asia-Pacific 5% United States 37% United Kingdom 12% France 10% Other Metal Packaging 16% Plastic Packaging* 20% Other Products 1% Europe 48% 2002 By Product Metal Beverage Cans & Ends 34% Metal Food Cans & Ends 29% 2002 PRODUCTS Other 26% Canada 6% Germany 4% 2002 Italy 5% *Excluding Constar International, divested in November 2002, plastic packaging as a percentage of adjusted net sales would have been 12%. 4 ANNUAL~1.QXD 4/2/03 2:42 PM Page 5 CROWN HOLDINGS, INC. Dear Fellow Shareholders: Since our last letter to you in early 2002, we have continued to take significant strides to improve the performance and profitability of your Company. This is the first letter to you under the new Crown Holdings, Inc. name. The new name and the newly formed holding company were part of the legal structure adopted to facilitate the major debt refinancing completed in February of this year. At the depth of our difficulties in early 2001, we laid out a plan to restore the Company’s profitability, a plan that would take 24 to 30 months to achieve. Early last year, we updated you on the progress that had been made. Now, we are very pleased to report that to date, we have achieved all of the objectives of that plan while adhering to our basic strategy. First, 2002 operating performance was significantly improved over 2001, with operating income increasing 53% to $481 million. Net income from continuing operations was $0.49 per share compared to a loss of $0.74 per share in 2001, and free cash flow increased to $300 million from $142 million. The Americas Division had a very successful year, with operating income more than doubling over the prior year. The majority of the improvement came in North America (United States and Canada) and reflected the success of pricing initiatives that we led in many of our markets. Our Central and South American businesses continued to perform well. However, the impact of political and economic turmoil in certain countries resulted in currency weakness and, consequently, income reduction. Our European and Asian businesses did particularly well in 2002. The European Division improved performance by virtually every measure in 2002 versus 2001. We believe that performance in this division has turned around and is headed in the right direction. Furthermore, the strengthening of the euro and pound sterling will benefit the division’s results in 2003. Our Asia-Pacific Division experienced another year of improved performance compared to the prior year. Our companies in China and Southeast Asia continue to be regional leaders in beverage can packaging. Our Asian businesses are well positioned for continued growth. In summary, Crown’s global reach and capability were important sources of strength for the Company in 2002. The Company continued to benefit from its superior research and development capabilities, reflected in the positive customer response to our innovative packaging products. SuperEnd™ continues to draw significant customer interest in the beverage can sector and provides the Company with an important competitive advantage. Various closure technologies, such as our Ideal™ closure (a composite of plastic and metal), continue to gain volume and market share. We remain convinced that our technical capability is a strategic strength which we will continue to improve to maintain our competitive edge. 5 ANNUAL~1.QXD 4/2/03 2:42 PM Page 6 CROWN HOLDINGS, INC. Over the course of 2002, we were able to complete a series of significant non-core asset sales. These included the sale of our Constar PET business, our fragrance pump and pharmaceutical packaging businesses, and our packaging interests in Central and Eastern Africa and South Africa. We used the net proceeds from these sales together with free cash flow from operations to pay down Crown’s debt. Additionally, we exchanged shares of common stock for certain outstanding note obligations further reducing our debt. We began 2002 with net debt of $4.9 billion, but were able to end the year with net debt of $3.7 billion. This was an important milestone toward our goal to delever the Company and strengthen the balance sheet. In February of this year, we borrowed in excess of $3 billion in new funds and thereby successfully refinanced and restructured the Company’s debt. Crown now has a stable capital structure with no significant near term maturities. This is an achievement of which we are very proud, and is a demonstration of the confidence that the capital markets have in our plans as well as our ability to execute those plans in a timely manner. As we look forward to 2003, we believe that we are in a strong position to continue improving the Company’s performance and profitability. In that regard, we will be focused on serving our customers, reducing our costs, improving the productivity of our operations and investing wisely and carefully. We are committed to increasing free cash flow and delevering the Company. Our commitment to debt reduction will further strengthen the Company and, in our view, create shareholder value. Before closing, we share with you a sad, recent event. In January of this year, our dear friend and very able director of four years, James L. Pate, passed away. We will miss Jim’s unfailing optimism, determination and wise counsel. At the end of a new beginning, we note that the response from our employees to the challenges the Company has faced has been exceptional, and we have every reason to believe the Company’s future holds great promise. Sincerely, John W. Conway Chairman of the Board, President and Chief Executive Officer March 19, 2003 6 ANNUAL~1.QXD 4/2/03 2:42 PM Page 7 Crown Holdings, Inc. and Subsidiaries Consolidated Statements of Operations (in millions, except per share amounts) Net sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $6,792 $7,187 2002 2001 Cost of products sold (excluding depreciation and amortization) Depreciation and amortization . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gross Profit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Goodwill amortization . . . . . . . . . . . . . . . . . . . . . . . . . . . . Selling and administrative expense . . . . . . . . . . . . . . . . . . . . . Provision for asbestos. . Note K . . . . . . . . . . . . . . . . . . . . . . . . Provision for restructuring . . Note L . . . . . . . . . . . . . . . . . . . . . Provision for asset impairments and loss/gain on sale of assets . . Note M . Gain from early extinguishment of debt . . Note N . . . . . . . . . . . . . . Interest expense . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Interest income . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Translation and exchange adjustments . . . . . . . . . . . . . . . . . . . Loss before income taxes, minority interests and cumulative effect of a change in accounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Provision/(benefit) for income taxes . . Note U Minority interests, net of equity earnings . . . . . . . . . . . . . . . . . . Loss before cumulative effect of a change in accounting . . . . . . . . . . . Cumulative effect of a change in accounting, net of tax. . Notes A and B . . . Net loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preferred stock dividends Net loss available to common shareholders . . . . . . . . . . . . . . . . . . Per common share data: Loss . . Note S Basic and diluted – before cumulative effect of a change in accounting . . Basic and diluted – after cumulative effect of a change in accounting . . . Dividends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The accompanying notes are an integral part of these financial statements. 5,619 375 ———— 798 ———— 317 30 19 247 28) 342 11) 27 ( ( ( 145) 30 ( 16) ———— ( 191) ( 1,014) ———— ( 1,205) ———— ($1,205) ———— ———— ($ 1.33) ———— ———— ($ 8.38) ———— ———— 6,063 386 ———— 738 ———— 113 310 51 48 213 2000 $7,289 5,982 379 ———— 928 ———— 116 314 255 52 27 393 20) 8 ( 455 18) 10 ( ( 444) 528 ( 4) ———— ( 976) 4 ———— ( 972) ———— ($ 972) ———— ———— ($ 7.77) ———— ———— ($ 7.74) ———— ———— ———— ———— 217) ( 58) ( ( 15) ———— ( 174) ———— ( 174) 2 ———— ($ 176) ———— ———— ($ 1.40) ———— ———— ($ 1.40) ———— ———— $ 1.00 ———— ———— 7 ANNUAL~1.QXD 4/2/03 2:42 PM Page 8 Consolidated Balance Sheets (in millions, except share data) December 31 Assets Current assets Crown Holdings, Inc. and Subsidiaries 2002 2001 Cash and cash equivalents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Receivables . . Note D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inventories . . Note E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Prepaid expenses and other current assets . . . . . . . . . . . . . . . . . . . . . Total current assets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Long-term notes and receivables . . . . . . . . . . . . . . . . . . . . . . . . . . . . Investments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Goodwill . . Note B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Property, plant and equipment, net . . Note F . . . . . . . . . . . . . . . . . . . . . . Other non-current assets . . Note G . . . . . . . . . . . . . . . . . . . . . . . . . . . . Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Liabilities & Shareholders’ Equity/(Deficit) Current liabilities Short-term debt . . Note P . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current maturities of long-term debt . . Note P . . . . . . . . . . . . . . . . . . . . Accounts payable and accrued liabilities . . Note H . . . . . . . . . . . . . . . . . . Income taxes payable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Total current liabilities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Long-term debt, excluding current maturities . . Note P . . . . . . . . . . . . . . . . Other non-current liabilities . . Note I . . . . . . . . . . . . . . . . . . . . . . . . . . Postretirement and pension liabilities . . Note T . . . . . . . . . . . . . . . . . . . . . . Minority interests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Commitments and contingent liabilities . . Notes J and K Shareholders’ equity/(deficit) Preferred stock, 4.5% cumulative convertible, par value: $41.8875; none outstanding, none authorized . . Note N . . . . . . . . Additional preferred stock, authorized: 30,000,000; none issued . . Note N . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Common stock, par value: $5.00; authorized: 500,000,000 . . Note N 2002 - issued 180,364,643 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2001 - issued 155,968,854 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional paid-in capital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Retained earnings/(accumulated deficit) . . . . . . . . . . . . . . . . . . Accumulated other comprehensive loss . . Note C Treasury stock (2002 - 20,934,568 shares; 2001 - 30,266,798 shares) . . . . . . . Total shareholders’ equity/(deficit) . . . . . . . . . . . . . . . . . . . . . . Total . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . The accompanying notes are an integral part of these financial statements. $ 363 782 779 100 ———— 2,024 ———— 24 111 2,269 2,212 865 ———— $7,505 ———— ———— $ 54 612 1,541 63 ———— 2,270 ———— 3,388 756 982 196 902 1,684 ( 1,183) ( 1,386) ( 104) ———— ( 87) ———— $7,505 ———— ———— 8 $ 456 996 862 108 ———— 2,422 ———— 18 99 3,625 2,618 838 ———— $9,620 ———— ———— $ 464 381 1,593 268 ———— 2,506 ———— 4,475 760 874 201 780 1,600 22 ( 1,447) 151) ( ———— 804 ———— $9,620 ———— ———— ANNUAL~1.QXD 4/2/03 2:42 PM Page 9 Consolidated Statements of Cash Flows (in millions) Cash flows from operating activities Net loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Adjustments to reconcile net loss to net cash provided by operating activities: Depreciation and amortization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cumulative effect of a change in accounting Provision for asbestos . . . . . . . . . . . . . . . . . . . . . . . . . . Asbestos-related payments . . . . . . . . . . . . . . . . . . . . . . . Provision for restructuring . . . . . . . . . . . . . . . . . . . . . . . Provision for asset impairments and loss/gain on sale of assets . . . Gain from early extinguishment of debt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Deferred income taxes Changes in assets and liabilities, net of businesses acquired: Receivables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inventories Accounts payable and accrued liabilities . . . . . . . . . . . . . . . Other, net . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Net cash provided by operating activities . . . . . . . . . . . . . Cash flows from investing activities Capital expenditures . . . . . . . . . . . . . . . . . . . . . . . . . . . . Proceeds from sale of businesses . . . . . . . . . . . . . . . . . . . . . . Proceeds from sale of property, plant and equipment . . . . . . . . . . . Acquisition of businesses, net of cash acquired . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Other, net Net cash provided by/(used for) investing activities . . . . . . . . Cash flows from financing activities Proceeds from long-term debt . . . . . . . . . . . . . . . . . . . . . . . . Payments of long-term debt . . . . . . . . . . . . . . . . . . . . . . . . . Net change in short-term debt . . . . . . . . . . . . . . . . . . . . . . . New term loan borrowing . . . . . . . . . . . . . . . . . . . . . . . . . . Stock repurchased . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Dividends paid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Common stock issued . . . . . . . . . . . . . . . . . . . . . . . . . . . . Repayment of shareholder notes . . . . . . . . . . . . . . . . . . . . . . Acquisition of minority interests . . . . . . . . . . . . . . . . . . . . . . Minority contributions, net of dividends paid . . . . . . . . . . . . . . . Net cash provided by/(used for) financing activities . . . . . . . . Effect of exchange rate changes on cash and cash equivalents . . . . . . . ( ( ( ( ( ( ( ( 375 1,014 30 114) 19 247 28) 31) 161 20 12) 61) ———— 415 ———— 115) 661 45 ———— 591 ———— 87 264) 924) 3 ( 30) ———— ( 1,128) ———— 29 ———— Net change in cash and cash equivalents . . . . . . . . . . . . . . . . . . ( 93) Cash and cash equivalents at January 1 . . . . . . . . . . . . . . . . . . Cash and cash equivalents at December 31 . . . . . . . . . . . . . . . . . 456 ———— $363 ———— ———— The accompanying notes are an integral part of these financial statements. Crown Holdings, Inc. and Subsidiaries 2002 2001 2000 ($1,205) ($972)$ ($174) ( 499 4) 51 ( 118) 48 213 480 110 377 ( 221) ( 153) ——— 310 ——— ( 168) 28 ( 23) ——— ( 163) ——— 2 ( 77) ( 397) 400 4 5 ——— ( 63) ——— ( 10) ——— 74 382 ——— $456 ——— ——— 495 255 ( 94) 52 27 ( 96) ( 110) ( 26) ( 33) ( 26) ——— 270270 ——— ( 262) 28 ( 11) 3) ( ——— ( 248) ——— 4 ( 216) 601 ( 49) ( 127) 2 ( 81) 7) ( ——— (( 127 ——— ( 34) ——— 115 267 ——— $382 ——— ——— 9 ANNUAL~1.QXD 4/2/03 2:42 PM Page 10 Consolidated Statements of Shareholders’ Equity/(Deficit) (in millions, except share data) Crown Holdings, Inc. and Subsidiaries Comprehensive Preferred Income/(Loss) Stock Common Paid-In (Accumulated Comprehensive Treasury Stock Capital Deficit) Income/(Loss) Stock Total Retained Earnings/ Accumulated Other Balance December 31, 1999 $349 $779 $1,317 $1,295 ($ 676) ($173) $2,891 Net loss - 2000 . . . . . . . . . . Translation adjustments . . . . . Minimum pension liability adjustment, net of $115 tax . . Comprehensive loss . . . . . . . . Stock repurchased 3,165,528 common shares . . . Dividends declared: Common . . . . . . . . . . . . . . . . . . . . . . . Preferred Preferred stock conversions . . . 7,591,802 common shares Stock issued: 114,221 shares . . Balance December 31, 2000 Net loss - 2001 . . . . . . . . . . Derivatives qualifying as hedges . . . . . . . . . . . . Translation adjustments . . . . . Translation adjustments – disposition of foreign investments . . . . . . Minimum pension liability adjustment, net of $1 tax . . . Comprehensive loss . . . . . . . . Stock repurchased: 20,695 common shares . . . . . Stock issued: 101,103 shares . . Repayment of shareholder notes . . Balance December 31, 2001 Net loss – 2002 . . . . . . . . . . Derivatives qualifying as hedges . . . . . . . . . . . . Translation adjustments . . . . . Translation adjustments – disposition of . . . . . . . . . . . . . . . foreign investments . . . . . . Minimum pension liability adjustment, net of $4 tax . . . . . Comprehensive loss . . . . . . . . . . . . Stock issued in debt-for-equity exchanges: 33,386,880 shares . . Stock issued – benefit plans: 347,221 common shares . . . . . Stock repurchased: 6,082 common shares . . . . . . . . Balance December 31, 2002 ($ 174) 221) ( ( 213) ———— ($ 608)———————— ( 174) ( ( 221) 213) 186.5 1,375.9 ( 73.6) ( 33) ( ( 125) 2) ( 349) 1 311 ( ( ( ( ( ( 174) 221) 213) 49) 125) 2) ( 16) 37 ——— ——— ————— ————— 994 1,596 780 ————— ( 1,110) 1 1 2 ——— ————— 2,109 ( 151) ($ 972) ( ( 4) 131) 71 273) ( ———— ($1,309)———————— ($1,205) 6 211 ( 8) ( 148) ———— ($1,144)———————— ——— ( 972) ( ( ( 4) 131) 71 273) ( ( ( 972) 4) 131) 71 ( 273) 4 ——— ————— ————— 1,600 ————— 22 7( 1,447) 780 ( 1,205) 6 211 ( 8) ( 148) 122 83 1 4 ——— ————— $ 804 ( 151) ( 1,205) 6 211 ( 8) ( 148) 45 2 250 3 ——— ——— ——— ——— ————— ————— ($1,183) $902 $1,684 ——— ————— ————— ——— ————— ————— ————— ($1,386) ————— ————— ——— ————— ($104) ——— ————— ——— ————— ($ 87) The accompanying notes are an integral part of these financial statements. 10 ANNUAL~1.QXD 4/2/03 2:42 PM Page 11 Notes to Consolidated Financial Statements (in millions, except per share, employee, shareholder and statistical data; per share earnings are quoted as diluted) A. Summary of Significant Accounting Policies Business and Principles of Consolidation. In connection with its refinancing and reorganization in 2003, as discussed in Notes N and Q, Crown Cork & Seal Company, Inc. formed a new public holding company, named Crown Holdings, Inc. Crown Cork & Seal Company, Inc. is now a wholly-owned subsidiary of Crown Holdings, Inc. The consolidated financial statements include the accounts of Crown Holdings, Inc. and its wholly-owned and majority-owned subsidiary companies (the “Company”). The Company manufactures and sells metal containers, metal and plastic closures, crowns and canmaking equipment. These products are manufactured in the Company’s plants both within and outside the United States and are sold through the Company’s sales organization to the soft drink, food, citrus, brewing, household products, personal care and various other industries. The financial statements have been prepared in conformity with U.S. generally accepted accounting principles and reflect management’s estimates and assumptions. Actual results could differ from those estimates, impacting reported results of operations and financial position. All significant intercompany accounts and transactions are eliminated in consolidation. Investments in joint ventures and other companies in which the Company does not have control, but has the ability to exercise significant influence over operating and financial policies, are accounted for by the equity method. Other investments are carried at cost. Foreign Currency Translation. For non-U.S. subsidiaries which operate in a local currency environment, assets and liabilities are translated into U.S. dollars at year-end exchange rates. Income and expense items are translated at average exchange rates prevailing during the year. Translation adjustments for these subsidiaries are accumulated as a separate component of accumulated other comprehensive income/(loss) in shareholders’ equity. For non-U.S. subsidiaries which operate in U.S. dollars (functional currency), local currency inventories and plant and other property are translated into U.S. dollars at approximate rates prevailing when acquired; all other assets and liabilities are translated at year-end exchange rates. Inventories charged to cost of sales and depreciation are remeasured at historical rates; all other income and expense items are translated at average exchange rates prevailing during the year. Gains and losses which result from remeasurement are included in earnings. Revenue Recognition. The Company recognizes revenue from product sales when the goods are shipped and the title and risk of loss pass to the customer. Provisions for discounts and rebates to customers, returns, and other adjustments are provided in the same period that the related sales are recorded. Shipping and Handling. Shipping and handling costs are included in cost of products sold in the Consolidated Statements of Operations. Stock-Based Compensation. Compensation cost for stock options is measured as the excess, if any, of the quoted market price of the Company’s stock at the date of grant above the amount an employee must pay to acquire the stock granted under the option. The following table illustrates the effect on net loss and loss per share if the Company had applied the fair value recognition provisions of Statement of Financial Accounting Standards No. 123 (“FAS 123”) “Accounting for Stock-Based Compensation,” to stock options: Net loss available to common shareholders, as reported Deduct: Total stock-based employee compensation expense determined under fair value based method, net of related tax effects Pro forma net loss Loss per share: 2002 2001 2000 ($1,205) ($ 972) ($176) ( 11) 14) ( ( 13) ———— ——— ——— ($1,216) ($189) ———— ——— ——— ———— ——— ——— ($ 986) Basic and diluted – as reported ($8.38) ($7.74) ($1.40) Basic and diluted – pro forma ($8.46) ($7.85) ($1.50) Cash and Cash Equivalents. Cash equivalents represent investments with maturities of three months or less from the time of purchase and are carried at cost which approximates fair value because of the short maturity of those instruments. Outstanding checks in excess of funds on deposit are included in accounts payable. Inventory Valuation. Inventories are stated at the lower of cost or market, with cost for U.S. inventories principally determined under the last-in, first-out (“LIFO”) method. Non-U.S. inventories are principally determined under the average cost method. Property, Plant and Equipment. Property, plant and equipment (“PP&E”) is carried at cost less accumulated depreciation and includes expenditures for new facilities and equipment and those costs which substantially increase the useful lives of existing PP&E. Cost of constructed assets includes capitalized interest incurred during the construction and development period. Maintenance, repairs and minor renewals are expensed as incurred. When PP&E is retired or otherwise disposed, the net carrying amount is eliminated with any gain or loss on disposition recognized in earnings at that time. Depreciation and amortization are provided on a straight- line basis for financial reporting purposes and an accelerated basis for tax purposes over the estimated useful lives of the assets. The range of estimated economic lives in years assigned to each significant fixed asset category is as follows: Land Improvements-25; Buildings and Building Improvements-25 to 40; Machinery and Equipment-3 to 14. 11 ANNUAL~1.QXD 4/2/03 2:42 PM Page 12 Intangibles. Goodwill, representing the excess of the cost over the net tangible and identifiable intangible assets of acquired businesses, and other intangible assets are stated at cost. Goodwill and intangible assets with indefinite lives are no longer amortized, but instead are tested for impairment, at least annually. Potential impairment is identified by comparing the fair value of a reporting unit to its carrying value, including goodwill. If the carrying value of the reporting unit exceeds its fair value, any impairment loss is measured by comparing the carrying value of the reporting unit’s goodwill to its implied fair value, using quoted market prices, a discounted cash flow model, or a combination of both. Impairment or Disposal of Long-Lived Assets. In the event that facts and circumstances indicate that the carrying value of long-lived assets, primarily PP&E and certain identifiable intangible assets with defined lives, may be impaired, the Company performs a recoverability evaluation. If the evaluation indicates that the carrying amount of the asset is not recoverable from its undiscounted cash flows, then an impairment loss is measured by comparing the carrying amount of the asset to its fair value. Long-lived assets classified as held for sale are presented separately in the balance sheet at the lower of their carrying value or fair value less cost to sell. Derivatives and Hedging. The Company recognizes all outstanding derivative financial instruments in the balance sheet at their fair values. The impact on earnings from recognizing the fair values of these instruments depends on their intended use, their hedge designation and their effectiveness in offsetting changes in the fair values of the exposures that they are hedging. The effectiveness of these instruments to reduce risk associated with the exposures hedged is assessed and measured using a dollar-offset method, at inception and on an ongoing basis. Any amounts excluded from the assessment of hedge effectiveness, as well as any ineffective portion of designated hedges, are reported currently in earnings. Time value, a component of an instrument’s fair value, is excluded in assessing effectiveness for fair value hedges and included for cash flow hedges. If a derivative instrument ceases to be highly effective as a hedge, the Company discontinues hedge accounting immediately with changes in fair value reported currently in earnings. For derivative instruments that do not qualify for hedge accounting treatment, changes in fair value are reported currently in earnings. The accounting treatment of these instruments is dependent upon their intended use. For instruments used to reduce or eliminate adverse fluctuations in the fair values of recognized assets and liabilities and unrecognized firm commitments, changes in their fair values are reported currently in earnings along with the changes in fair values of the hedged assets, liabilities or firm commitments. For instruments used to reduce or eliminate adverse fluctuations in cash flows of anticipated or forecasted transactions, changes in their fair values are reported in shareholders’ equity as a component of other comprehensive income. 12 Adjustments accumulated in other comprehensive income are released to earnings when the related hedged items impact earnings or the anticipated transaction is no longer probable. Upon adoption of SFAS No. 133 (“FAS 133”), “Accounting for Derivative Instruments and Hedging Activities,” as of January 1, 2002, the Company recorded a transition credit of $4, net of $1 tax, to earnings and a charge of $18, net of $10 tax, to accumulated other comprehensive income in shareholders’ equity. See Note R for details of the Company’s use of these instruments in 2002 along with disclosure of the fair values of those instruments outstanding at December 31, 2002 and 2001. Treasury Stock. Treasury stock is reported at par value. The excess of fair value over par value is first charged to paid in capital, if any, and then to retained earnings. Research and Development. Net research, development and engineering expenditures which amounted to $43, $40 and $41 in 2002, 2001 and 2000, respectively, are expensed as incurred and reported in selling and administrative expense in the Consolidated Statements of Operations. Substantially all engineering and development costs are related to developing new products or designing significant improvements to existing products. Reclassifications. Certain reclassifications of prior years’ data have been made to improve comparability. Other Recently Adopted Accounting Standards. In April 2002, the Financial Accounting Standards Board (“FASB”) issued SFAS No. 145 (“FAS 145”), “Recission of FASB Statements No. 4, 44 and 64, Amendment of FASB Statement No. 13, and Technical Corrections.” In the fourth quarter of 2002, effective January 1, 2002, the Company early-adopted FAS 145. Among other provisions, the new standard no longer permits gains or losses from the extinguishment of debt to be reported as an extraordinary item unless the extinguishment qualifies as extraordinary under the criteria of Accounting Principles Board Opinion No. 30 (“APB 30”). The standard requires that prior gains or losses which were reported as extraordinary items and do not qualify as extraordinary under APB 30 be reclassified within income/(loss) from continuing operations. Extraordinary gains, from the early extinguishment of debt, reported in the second and third quarters of 2002, are now classified in income/(loss) from continuing operations. See Note N for further details about the early extinguishment of debt. In November 2002, the FASB issued FASB Interpretation No. 45 (“FIN 45”), “Guarantor’s Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others.” FIN 45 requires a guarantor to recognize, at the inception of a qualified guarantee, a liability for the fair value of the obligation undertaken in issuing the guarantee. The guarantee disclosure requirements of FIN 45 became effective in the fourth quarter of 2002. The initial recognition and measurement requirements are effective on a prospective basis for qualified guarantees issued or modified after December 31, 2002. ANNUAL~1.QXD 4/2/03 2:42 PM Page 13 B. Goodwill Effective January 1, 2002, the Company adopted Statement of Financial Accounting Standards No. 142 (“FAS 142”), “Goodwill and Other Intangible Assets.” During the second quarter of 2002, the Company completed its transitional impairment review and recognized a noncash, non-tax deductible impairment charge of $1,014 reported as the cumulative effect of a change in accounting, effective January 1, 2002. In evaluating and measuring the impairment charge, estimated fair values were calculated for each reporting unit within each reportable segment using a combination of market values for comparable businesses and discounted cash flow projections. The changes in the carrying amount of goodwill by reportable segment for the years ended December 31, 2002 and 2001 were as follows: Americas Europe Asia-Pacific Total Balance at January 1, 2001 Amortization Impairment Additions Foreign currency $1,200 38) ( $2,715 75) ( 69) ( $5 1 $3,920 113) ( 69) ( 1 translation and other ( 6) ( 108) ( 114) Balance at December 31, 2001 $1,156 $2,463 6 $3,625 Transitional impairment charge Divestitures Foreign currency ( ( 120) 407) ( ( 888) 95) ( 6) ( 1,014) 502) ( translation and other 10 150 160 Balance at December 31, 2002 $ 639 $1,630 $2,269 The following is a reconciliation of previously reported financial information to adjusted amounts excluding goodwill amortization for the years ended December 31, 2002, 2001 and 2000, respectively: 2002 2001 2000 Loss before cumulative effect of a change in accounting Add back: goodwill amortization Adjusted loss before cumulative ($ 191) ($976) ($ 174) 116 ———— ——— ——— 113 effect of a change in accounting ( 191) ( 863) ( 58) Cumulative effect of a change in accounting, net of tax Adjusted net loss ( 1,014) ———— ——— ——— ($859) ($ 58) ($1,205) 4 Basic and diluted loss per share: Loss before cumulative effect of a change in accounting Add back: goodwill amortization Adjusted loss before cumulative 2002 2001 2000 ( $1.33) ($7.77) ($1.40) .92 ———— ——— ——— .90 effect of a change in accounting ( 1.33) ( 6.87) ( .48) Cumulative effect of a change in accounting, net of tax Adjusted net loss ( 7.05) ———— ——— ——— ($6.84) ($ .48) ( $8.38) .03 Identifiable intangible assets other than goodwill are recorded in other noncurrent assets in the Consolidated Balance Sheets and, excluding minimum pension assets, are not material. C. Accumulated Other Comprehensive Loss As of December 31, accumulated other comprehensive loss consists of the following: Minimum pension liability adjustments Cumulative translation adjustments Derivatives qualifying as hedges D. Receivables Accounts and notes receivable Less: allowance for doubtful accounts Net trade receivables Miscellaneous receivables 2002 2001 ($ 675) 713) ( 2 ($ 527) 916) ( 4) ( ($1,386) ($1,447) 2002 2001 $ 718 54) ( ——— 664 118 ( $ 938 95) ——— 843 153 $ 782 $ 996 The Company utilizes receivable securitization facilities in the normal course of business as part of its management of cash flow activities. Facilities were outstanding during 2002 and 2001 in North America and Europe providing for the accelerated receipt of cash from a qualified pool of receivables. The Company’s current facility entered into during 2001, provides for the accelerated receipt of cash up to $350 on the available pool of North American receivables. Under this facility the Company sells, on a revolving and non-recourse basis, accounts receivables to a wholly-owned, bankruptcy-remote subsidiary. This subsidiary was formed for the sole purpose of buying and selling receivables generated by the Company and, in turn, sells eligible accounts from the pool of purchased receivables to an unconsolidated entity of a leading financial institution. New receivables are added to the pool of receivables as collections reduce previously sold amounts. The Company continues to service these receivables for a fee but does not retain any 13 ANNUAL~1.QXD 4/2/03 2:42 PM Page 14 interest in the receivables sold. The securitization facilities are accounted for as sales because the Company has relinquished control of the receivables. Accordingly, accounts receivable sold under securitization facilities are reflected as a reduction in receivables within the Consolidated Balance Sheets. At December 31, 2002 and 2001 receivables securitized were $100 and $110, respectively. During 2002 and 2001, the Company recorded expenses related to the outstanding securitization facilities of $10 and $18, respectively, as interest expense. E. Inventories Finished goods Work in process Raw materials and supplies 2002 $ 314 89 376 $ 779 2001 $ 314 112 436 $ 862 Approximately 23% and 24% of worldwide productive inventories at December 31, 2002 and 2001, respectively, were stated on the LIFO method of inventory valuation. Had average cost (which approximates replacement cost) been applied to such inventories at December 31, 2002 and 2001, total inventories would have been $32 higher in both years. Cost of products sold in 2001 included a charge of $10 for the liquidation of LIFO inventory layers carried at higher costs that prevailed in prior years. F. Property, Plant and Equipment 2002 2001 Buildings and improvements Machinery and equipment Less: accumulated depreciation and amortization Land and improvements Construction in progress G. Non-Current Assets Pension assets Deferred tax assets Fair value of derivatives Pension intangibles Other 14 $ 781 3,760 $ 856 4,168 ——— ——— 5,024 4,541 ( 2,561) ( 2,652) ——— ——— 2,372 157 89 1,980 172 60 $2,212 $2,618 2002 $ 672 112 22 28 31 $ 865 2001 $ 565 105 76 30 62 $ 838 H. Accounts Payable and Accrued Liabilities Trade accounts payable Salaries, wages and other employee benefits Accrued taxes, other than on income Asbestos Deferred taxes Interest Restructuring Fair value of derivatives Other I. Other Non-Current Liabilities Deferred taxes Asbestos Postemployment benefits Environmental Fair value of derivatives Other 2002 $ 820 312 89 70 55 27 14 4 150 2001 $ 836 305 88 110 50 50 22 132 $1,541 $1,593 2002 $ 370 193 43 12 21 117 $ 756 2001 $ 352 237 43 15 113 $ 760 J. Lease Commitments The Company leases manufacturing, warehouse and office facilities and certain equipment. Certain non-cancelable leases are classified as capital leases, and the leased assets are included in PP&E. Other long-term non-cancelable leases are classified as operating leases and are not capitalized. The amount of capital leases reported as capital assets, net of accumulated amortization, was $40 at both December 31, 2002 and 2001. Under long-term operating leases, minimum annual rentals are $22 in 2003, $16 in 2004, $14 in 2005, $12 in 2006, $10 in 2007, and $40 thereafter. Such rental commitments have been reduced by minimum sublease rentals of $20 due under non-cancelable subleases. Under long-term capital leases, minimum annual rentals are $5 in 2003, $6 in 2004, $2 in 2005, $1 in 2006, $1 in 2007, and $3 thereafter. The present value of future minimum payments on capital leases is $17 with a current obligation of $5. Rental expense (net of sublease rental income of $3 in 2002, $4 in 2001 and $4 in 2000) was $33 in 2002, $34 in 2001 and $36 in 2000. K. Commitments and Contingent Liabilities Crown Cork & Seal Company, Inc. (“Crown Cork”) is one of many defendants in a substantial number of lawsuits filed throughout the United States by persons alleging bodily ANNUAL~1.QXD 4/2/03 2:42 PM Page 15 injury as a result of exposure to asbestos. These claims arose from the insulation operations of a U.S. company, the majority of whose stock Crown Cork purchased in 1963. Approximately ninety days after the stock purchase, this U.S. company sold its insulation operations and was later merged into Crown Cork. Prior to 1998, the amounts paid to asbestos claimants were covered by a fund of $80 made available to Crown Cork under a 1985 settlement with carriers insuring Crown Cork through 1976, when Crown Cork became self-insured. Until 1998, the Company considered that the fund was adequate and that the likelihood of exposure in excess of the amount of the fund was remote. This view was based on the Company’s analysis of its potential exposure, the balance available under the 1985 settlement, historical trends and actual settlement ranges. However, an unexpected increase in claims activity, along with several larger group settlements, caused the Company to reevaluate its position. Each quarter, the Company reviews and analyzes its claim experience, settlement trends, changes in the litigation environment and other factors to determine the adequacy of its asbestos accruals. In each of the years 2000 to 2002, the Company has engaged an expert in the field of medical demographics to perform an independent evaluation of the Company’s potential asbestos liability. Adjustments to the asbestos accrual are made based on changes to the above- mentioned factors after consultation with the Company’s expert and legal counsel. During 2002, 2001 and 2000, respectively, Crown Cork (i) received 36,000, 53,000 and 44,000 new claims, (ii) settled or dismissed 43,000, 31,000 and 40,000 claims, and (iii) has 59,000, 66,000 and 44,000 claims outstanding at the end of the respective years. The outstanding claims at December 31, 2002 exclude 33,000 pending claims involving plaintiffs who allege that they are, or were, maritime workers subject to exposure to asbestos, but whose claims the Company believes, based on counsel’s advice, will not, in the aggregate, involve any material liability. During 2001, one jurisdiction accounted for 25,000 claims received, 17,000 of which were settled for $4 in 2001. During 2002, 2001 and 2000, respectively, the Company (i) recorded pre-tax charges of $30, $51 and $255 to increase its accrual, (ii) made asbestos-related payments of $114, $118 and $94, (iii) settled claims totaling $77, $66 and $100, including amounts committed to be paid in future periods and (iv) had outstanding accruals of $263, $347 and $420 at the end of the year. The 2001 charge of $51 included an allowance of $6 for an insurance receivable. In December 2001, the Commonwealth of Pennsylvania enacted legislation that limits the asbestos-related liabilities of Pennsylvania corporations that are successors by corporate merger to companies involved with asbestos. The legislation limits the successor's liability for asbestos to the acquired company’s asset value. The Company has already paid significantly more for asbestos claims than the acquired company’s asset value. On June 12, 2002, Crown Cork received a favorable ruling from the Philadelphia Court of Common Pleas on its motion for summary judgment regarding the 376 asbestos-related cases pending against it in that court (in re Asbestos Litigation, October Term 1986, Number 001). The plaintiffs claimed that the legislation was procedurally inapplicable and that, if applicable, it violated due process and other clauses of the United States and Pennsylvania constitutions. The plaintiffs’ appeal of that ruling was heard by the Supreme Court of Pennsylvania on October 22, 2002, and a decision could come at any time. An unfavorable decision may require the Company to increase its accrual for pending and future asbestos-related claims. Based on the updated report of the independent expert, the Company’s own review, and the view of counsel concerning the possible effects of the new legislation described above, the Company estimates that its probable and estimable asbestos liability for pending and future asbestos claims will range between $263 and $502. The accrual balance of $263 at the end of 2002 includes $146 for unasserted claims and $50 for committed settlements that will be paid over time, including $41 in 2003. Historically (1977-2002), Crown Cork estimates that approximately one- quarter of all asbestos claims made against it have been asserted by claimants who claim first exposure to asbestos after 1964. However, because of Crown Cork’s settlement experience to date and the increased difficulty of establishing identification of the subsidiary’s insulation products as the cause of injury by persons alleging first exposure to asbestos after 1964, the Company has not included in its accrual and range of potential liability any amounts for settlements by persons alleging first exposure to asbestos after 1964. Assumptions underlying the accrual and the range of potential liability include that claims for exposure to asbestos that occurred after the sale of the U.S. company’s insulation business in 1964 would not be entitled to settlement payouts and that the Pennsylvania asbestos legislation described above is expected to have a highly favorable impact on Crown Cork’s ability to settle or defend against asbestos-related claims. The Company’s accrual includes estimates for probable costs for claims through the year 2012. The upper end of the Company’s estimated range of possible asbestos costs of $502 includes claims beyond that date. While it is not possible to predict the ultimate outcome of the asbestos-related claims and settlements, the Company believes, after consultation with counsel, that resolution of these matters is not expected to have a material adverse effect on the Company’s financial position. The Company cautions, however that these estimates for asbestos cases and settlements are difficult to predict and may be influenced by many factors. Accordingly, these matters, if resolved in a manner different from the estimate, could have a material effect on the Company’s financial position and cash flow. 15 ANNUAL~1.QXD 4/2/03 2:42 PM Page 16 The Company has been identified by the EPA as a potentially responsible party (along with others, in most cases) at a number of sites. Actual expenditures for remediation were $2, $4 and $2 in 2002, 2001, and 2000, respectively. The Company’s balance sheet reflects estimated gross remediation liabilities of $14 and $18 at December 31, 2002 and 2001, respectively, and probable recoveries related to indemnification from the sellers of acquired companies and the Company’s insurance carriers of $2 at December 31, 2001. On March 19, 2003, the European Commission informed the Company that it is in the process of issuing a Statement of Objections alleging that certain of the Company’s European subsidiaries engaged in commercial practices that violated European competition law. The Statement of Objections, which is understood to arise from an investigation of a complaint made by a competitor, alleges that certain food can contracts primarily in the United Kingdom and Ireland infringed Article 82 of the EC Treaty (abuse of dominant position). The issuance of a Statement of Objections by the Commission is the initial step in formal proceedings. It does not constitute a decision on the merits. Under applicable procedures, the Company will have an opportunity to reply to the Statement of Objections and to contest its allegations at a formal hearing. The Commission will issue its formal decision sometime after the hearing and if it finds that the subsidiaries violated European competition law, the Commission has the authority to require the Company to modify its commercial practices and to levy fines. The Commission’s decision may be appealed to the European Court of First Instance. The Company believes that the allegations against it are without merit and intends to defend its position vigorously. However, because the matter is in its preliminary stages, the Company is unable to predict the ultimate outcome or its impact on the Company. The Company is also subject to various other lawsuits and claims with respect to matters such as governmental and environmental regulations and other actions arising out of the normal course of business. While the impact on future financial results is not subject to reasonable estimation because considerable uncertainty exists, management believes, after consulting with counsel, that the ultimate liabilities resulting from such lawsuits and claims will not materially affect the consolidated results, liquidity or financial position of the Company. The Company has various commitments to purchase materials and supplies as part of the ordinary conduct of business. The Company’s basic raw materials for its products are tinplate, aluminum and resins, all of which are purchased from multiple sources. The Company is subject to material fluctuations in the cost of these raw materials and has periodically adjusted its selling prices to reflect these movements. There can be no assurances, however, that the Company will be able to fully recover any increases or fluctuations in raw material costs from its customers. The 16 Company also has commitments for standby letters of credit and for purchases of capital assets. At December 31, 2002 the Company has guaranteed future rent payments for properties leased by Constar International. The guarantees represent an accommodation to landlords due to Constar’s divestiture from the Company. The maximum potential liability for these lease payments is $12. The lease agreements expire over the next five years with lease commitments of $4 in 2003, $4 in 2004, $2 in 2005, $1 in 2006 and $1 in 2007. At December 31, 2002 the Company has certain indemnification agreements covering environmental remediation and other potential costs associated with properties sold or business divested. For agreements with defined liability limits the maximum potential amount of future liability is $57. Several agreements outstanding at December 31, 2002 do not provide liability limits. At December 31, 2002, the Company has recorded liabilities of approximately $3 covering these indemnification agreements. The Company accrues for costs associated with such indemnifications and potential costs when it is probable that a liability has been incurred and the amount can be reasonably estimated. The Company also has guarantees aggregating to $19 with various governmental agencies within Europe to cover imports and other tax matters. L. Restructuring During 2002, the Company provided a net charge of $19 ($15 after tax) for costs associated with (i) the closure of two European food can plants, (ii) the closure of a crown plant and elimination of a crown operation within Europe, (iii) the elimination of a European metal closures operation, (iv) the downsizing of a European specialty plastics operation and (v) the elimination of a plastic bottle operation in China; partially offset by a credit for the reversal of other exit costs recognized in 2001 due to the favorable resolution of a lease termination in a U.S. food can plant. The related severance charges for these actions were associated with the termination of approximately 500 employees, 400 of whom were directly involved in manufacturing operations. During 2001, the Company provided a net charge of $48 ($46 after tax) for costs associated with (i) the closure of six U.S. food can plants, two European crown operations, a European food can plant and a European PET bottle plant and (ii) severance related to downsizing three plants in Africa; partially offset by a credit for the reversal of severance charges recognized in 2000 for certain restructuring plans which the Company decided not to pursue. The severance charge was associated with the termination of approximately 700 employees, 600 of whom were directly involved in manufacturing operations. During 2000, the Company provided $52 ($37 after-tax) for costs associated with overhead structure modifications in Europe, the closure of three plants in the Americas division, and the loss on sale of a South American operation to local ANNUAL~1.QXD 4/2/03 2:42 PM Page 17 management. This provision included (i) $42 for severance costs for approximately 1,000 employees, (ii) $5 for lease termination and other exit costs, (iii) $1 for the write-down of assets and (iv) $4 for the loss on sale. The write-downs of assets were made under announced restructuring plans, as the carrying values exceeded the Company’s estimated proceeds from abandonment or disposal. The sale of plant sites may require more than one year to complete due to preparations for sale, such as site cleanup and buyer identification, as well as market conditions and the location of the properties. Balances remaining in the reserves included provisions for current year actions as well as for contracts or agreements for which payments from prior restructuring actions are extended over time. This includes employee- related agreements with unions and governmental agencies as well as lease arrangements with landlords. The balance of the restructuring reserves (excluding asset write-downs that were recorded as a reduction to the related asset accounts) were included in accounts payable and accrued liabilities. The components of the restructuring reserve and movements within these components during 2001 and 2002 were as follows: Termination Benefits Other Exit Costs Asset Write- downs Balance at January 1, 2001 Provisions – 2001 Payments – 2001 Transfer against assets Other movements* Balance at December 31, 2001 Provisions – 2002 Payments – 2002 Transfer against assets Other movements* Balance at $24 14 ( 28) $ 8 14 ( 5) ( 2) ( 3) 8 13 ( 11) 14 ( 2) ( 4) ( 1) ( 3) December 31, 2002 * Includes translation adjustments $ 9 $ 5 $20 ( 20) 8 ( 8) Total $32 48 ( 33) ( 20) ( 5) 22 19 ( 15) ( 8) ( 4) $14 During 2002, severance payments were made related to the termination of approximately 500 employees, 400 of whom were involved in direct manufacturing operations. The remaining termination benefits of $9 are expected to be paid in 2003. M. Asset Impairments and Loss/Gain on Sale of Assets During 2002, the Company recorded pre-tax charges of $247 ($258 after tax) for losses from divestitures of businesses, the sale of assets, and asset impairments outside of restructuring programs. During the fourth quarter of 2002, Constar International, Inc. (“Constar”), the Company’s wholly-owned subsidiary, completed its initial public offering. The Company retained a 10.5% interest in Constar with a carrying value of $30, received net proceeds of $460, and recorded a loss of $213 on the portion sold. The Company also completed the sales of its U.S. fragrance pumps business, its European pharmaceutical packaging business, its 15% shareholding in Crown Nampak (Pty) Ltd., and certain businesses in Central and East Africa. The Company received total proceeds of $201 and recorded total pre-tax losses of $26 on these divestitures. In addition to the business divestitures, the Company sold various other assets, primarily real estate, for total proceeds of $45 and a pre-tax gain of $11. The Company also recorded asset impairment charges of (i) $10 to write-off certain surplus assets in the U.S. due to the Company’s assessment that their carrying value will not be recovered based on current operating plans, (ii) $4 to write-down the assets of a U.S. operation the Company is considering for sale or closure, (iii) $3 to write-down the value of surplus U.S. real estate the Company has for sale, and (iv) $2 to write-off the carrying value of other assets. During 2001, the Company recorded a net charge of $213 ($208 after-tax) for noncash asset impairment charges and gains from asset sales. Of the total impairment charge, $204 arose from the Company’s planned divestitures of certain interests in Africa, including $71 for the reclassification of cumulative translation adjustments to earnings. The remaining impairment charge of $11 was due to the write- down of surplus equipment. The sale of surplus properties generated proceeds of $28 and a net gain of $2. A charge of $27 ($20 after-tax) was recorded in 2000 for the noncash write-off of a minority interest in a machinery company and an investment in Moldova and for losses on the sale of various assets. The investment write-offs were due to uncertainty regarding the ultimate recovery of these investments. The asset sales provided proceeds of $28. N. Capital Stock In connection with its refinancing and reorganization, as discussed in Note Q, Crown Cork & Seal Company, Inc. formed a new public holding company, Crown Holdings, Inc. in February 2003. Crown Cork & Seal Company, Inc. is now a wholly-owned subsidiary of Crown Holdings, Inc. Shareholders of Crown Cork & Seal Company, Inc. became shareholders of Crown Holdings, Inc. and have the same number of shares and percentage of ownership and the same rights, privileges and interests with respect to Crown Holdings, Inc. that they held in Crown Cork & Seal Company, Inc. immediately prior to the reorganization. The conversion of shares of Crown Cork & Seal Company, Inc. into shares of Crown Holdings, Inc. occurred without the physical exchange of certificates, and certificates formerly representing shares of Crown Cork & Seal Company, Inc. are deemed to represent shares of Crown Holdings, Inc. The common stock of Crown Holdings, Inc. will continue to be publicly traded under the symbol “CCK” on the New York Stock Exchange. During 2002, the Company entered into privately 17 ANNUAL~1.QXD 4/2/03 2:42 PM Page 18 negotiated debt-for-equity exchanges with holders of its outstanding notes and debentures. The Company exchanged 33,386,880 shares of its common stock with a market value of $250 for debt with a face value of $271 and accrued interest of $7 and recognized a gain of $28. During January 2003, the Company exchanged an additional 5,386,809 shares of its common stock for debt and related accrued interest, totaling $43. During 2001, loans made in prior years to certain executive officers to purchase shares of the Company’s common stock were partially repaid. Upon repayment, $4 was recognized as a credit to paid in capital. Also during 2001, the Company’s Board of Directors terminated the restricted stock plan for non-employee directors. The plan was replaced by a compensation plan in which the non-employee directors receive a majority of their compensation in the form of company stock. During 2002 and 2001, 68,076 and 101,103 shares, respectively, were issued to the non-employee directors under this new plan. During 2000, approximately 8.3 million shares of the Company’s 4.5% cumulative convertible preferred stock (“acquisition preferred”) were converted into approximately 7.6 million shares of its common stock. No additional shares of acquisition preferred stock were outstanding at December 31, 2002 and 2001. Also during 2000, the Company repurchased approximately 3.2 million shares of its common stock for an aggregate cost of $49 under a stock repurchase program approved by the Board of Directors in 1998. The repurchase program has been suspended as the Company’s credit agreement, amended and restated on March 2, 2001, prohibits the repurchase of common stock except to meet the requirements for its stock-based compensation and savings plans. The Company’s credit facility prohibits the payment of dividends. The Board of Directors has the authority to issue, at any time or from time to time, up to 30 million shares of additional preferred stock in one or more classes or series of classes. Such shares of additional preferred stock would not be entitled to more than one vote per share when voting as a class with holders of the Company’s common stock. The voting rights and such designations, preferences, limitations and special rights are subject to the terms of the Company’s Articles of Incorporation, determined by the Board of Directors. O. Stock Options As of December 31, 2002, the Company had four stock-based incentive compensation plans, 1990, 1994, 1997 and 2001. Stock-based compensation plans provide for the granting of awards in the form of stock options, deferred stock, restricted stock or stock appreciation rights (“SARs”) and may be subject to the achievement of certain performance goals as determined by the Plan Committee so designated by the Company’s Board of Directors. There have been no issuances of deferred stock or SARs under any of the plans. During 2000, the Company issued 60,000 shares of restricted stock from the 1997 plan. As of December 31, 2002, no further option grants are available under the 1990, 1994 and 1997 plans. Option grants under the 2001 plan are available through February 2006. Options outstanding at December 31, 2002 include grants from all four plans discussed above. Stock options granted during 2002 generally have a maximum term of ten years and vest over two years. The maximum number of shares of the Company’s common stock authorized for issuance was 6,000,000 under the 2001 plan. 18 ANNUAL~1.QXD 4/2/03 2:42 PM Page 19 A summary of stock option activity is as follows: 2002 —————————————————— 2001 —————————————————— 2000 —————————————————— Shares —————————— 12,617,139 1,820,000 (279,750) ( 1,269,582) —————— 12,887,807 —————— —————— Weighted Average Exercise Price —————————— $22.11 5.33 4.39 30.48 $19.30 Shares —————————— 7,503,437 5,907,469 ( 793,767) ————— 12,617,139 — ——— — — ——— — Weighted Average Exercise Price —————————— $36.70 5.17 34.01 $22.11 Weighted Average Exercise Price —————————— $38.33 22.14 35.98 $36.70 Shares —————————— 7,433,760 873,738 ( 804,061) ————— 7,503,437 ————— ————— 8,629,800 $25.43 7,251,160 $31.15 4,222,630 $40.84 Options outstanding at January 1 Granted Exercised Canceled Options outstanding at December 31 Options exercisable at December 31 Options available for grant at December 31 1,361,375 2,994,725 2,540,819 The following table summarizes information concerning currently outstanding and exercisable options: Options Outstanding ———————————————————————————————— Options Exercisable ————————————— Weighted Average Remaining Contractual Life Weighted Average Exercise Price Range of Exercise Prices ———————————————————————————————— $ 4.25 $ 2.00 to $ 4.25 5.30 $ 4.31 to $ 5.30 7.43 $ 5.49 to $ 7.44 21.02 $16.00 to $22.25 33.10 $23.94 to $43.13 47.03 $44.13 to $54.38 8.3 9.1 7.3 7.0 4.5 3.8 6.7 $19.30 Number Outstanding 3,584,875 1,782,394 1,647,000 1,682,638 1,484,825 2,706,075 —————— 12,887,807 —————— —————— Weighted Average Exercise Price Number Exercisable ————————————— $ 4.25 1,748,875 5.30 440,250 7.44 940,500 21.20 1,472,400 33.47 1,321,700 2,706,075 47.03 ————— 8,629,800 ————— ————— $25.43 The fair value of each stock option has been estimated on the date of the grant using the Black-Scholes option pricing model with the following weighted average assumptions: Risk-free interest rate Expected life of option (years) Expected stock price volatility Expected dividend yield 2002 2.4% 4.0 74.5% 0.0% 2001 4.5% 5.9 58.0% 0.0% 2000 5.0% 5.4 36.8% 0.0% The weighted average grant-date fair values for options granted during 2002, 2001 and 2000 were $2.98, $3.36, and $13.07, respectively. 19 ANNUAL~1.QXD 4/2/03 2:42 PM Page 20 P. Debt Short-term debt (1) U.S. dollar bank loans/overdrafts Other currency bank loans/overdrafts Total short-term debt Long-term debt U.S. Dollars: Credit facility borrowings (2) Private placements: 7.54% due 2005 Senior notes and debentures: 7.13% due 2002 6.75% due 2003 (3) 6.75% due 2003 8.38% due 2005 7.00% due 2006 (3) 8.00% due 2023 7.38% due 2026 7.50% due 2096 Other indebtedness: 2002 2001 $ $ 16 38 54 $ 416 48 $ 464 $1,576 $1,402 76 105 393 195 208 300 200 350 150 350 400 200 300 300 200 350 150 average rates in 2002 ranging from 1.82% to 8.10%, due 2003 through 2015 Other currencies : Credit facility borrowings (2) 6.00% Euro Bond due 2004 27 60 3,475 3,817 100 314 741 266 Other indebtedness in various currencies (average rates in 2002 ranging from 3.25% to 15.9%), due 2003 through 2007 Capital lease obligations in various currencies 94 17 13 19 Total long-term debt Less: current maturities 4,000 612) ( 4,856 381) ( Long-term debt, less current maturities $3,388 $4,475 (1) The weighted average interest rates for bank loans and overdrafts outstanding during 2002, 2001 and 2000 were 4.8%, 5.7% and 7.0%, respectively. (2) A committed $2,266 and $2,500 multicurrency revolving credit facility was in place at December 31, 2002 and December 31, 2001, respectively. At December 31, 2002, $479 was available under the credit facility. At December 31, 2002, the credit facility was reported as long-term, reflecting the Company’s intent and ability to refinance these borrowings. See Note Q for details of the Company’s 2003 debt refinancing. The weighted average interest rate for the credit facility outstanding during 2002 and 2001 was 4.8% and 6.5%, respectively. (3) On December 12, 1996, two wholly-owned finance subsidiaries located in the United Kingdom and France sold public debt securities that were fully and unconditionally guaranteed by the Company on a joint and several basis. The face value of the notes bear interest ranging from 6.75% to 7.0%. The offerings by the subsidiaries, amounting to $700, were simultaneously converted into fixed rate, 8.28% Sterling and 5.75% Euro obligations through cross-currency swaps with various counterparties. In May, 2000, the cross-currency swap on the Euro obligation was converted to a floating rate instru- ment with a coupon rate of EURIBOR less .89%. At December 31, 2002, the equiva- lent rate was 2.05%. Based on long-term debt outstanding at December 31, 2002, aggregate maturities for the five years subsequent to 2002 are $2,357, $350, $305, $321 and $20, respectively. See 20 Note Q for the impact on debt maturities from the Company’s 2003 debt refinancing. Cash payments for interest during 2002, 2001 and 2000 were $333, $469 and $385, respectively, (including amounts capitalized of $1 for 2001 and 2000). The estimated fair value of the Company's long-term borrowings, based on quoted market prices for the same or similar issues, was $3,614 at December 31, 2002. During 2002, the Company entered into privately negotiated debt-for-equity exchanges with holders of its outstanding notes and debentures as discussed in Note N. In 2001, the Company amended and restated its $2,500 multicurrency revolving credit facility and obtained a new $400 term loan. The amended and restated credit facility bears interest at LIBOR plus 2.5% and the maturity date was extended from February 4, 2002 to December 8, 2003. The term loan was repaid during 2002. In accordance with the terms of the credit facility, the commitment was reduced to $2,266 as of December 31, 2002, using proceeds of $234 from certain asset sales. At December 31, 2002, there were outstanding letters of credit of $133 including $111 which reduced the borrowings available under the credit facility. Q. Debt Refinancing On February 26, 2003, the Company completed a refinancing and formed Crown Holdings, Inc. (“Crown” or “the Company”) as a new public holding company. The formation of Crown Holdings, Inc is more fully described in Note N. The proceeds from the refinancing consisted of the sale of $1,085 of 9.5% second priority senior secured notes due in 2011, C= 285 ($306 equivalent) of 10.25% second priority senior secured notes due in 2011, $725 of 10.875% third priority senior secured notes due in 2013, a $504 first priority term loan due in 2008 and a new $550 first priority revolving credit facility due in 2006. The proceeds of $2,620 from the senior secured notes and the term loan, and $198 of borrowings under the new $550 credit facility, were used to repay the existing credit facility, to repurchase $568 of the Company’s outstanding unsecured notes, and to pay fees and expenses associated with the refinancing. The remaining proceeds of $344 were placed in accounts as collateral for the senior secured notes, the term loan and the revolving credit facility, and may only be used to repurchase or retire existing unsecured notes. Immediately after the refinancing and debt-for-equity exchanges, discussed in Note N, and excluding the credit facility, which matures in 2006, aggregate maturities for long-term debt for the five years subsequent to 2002 are $319, $175, $233, $339 and $45, respectively. The secured notes are senior obligations of Crown European Holdings SA (“CEH”), an indirect wholly-owned subsidiary, and are guaranteed on a senior basis by Crown, Crown Cork & Seal Company., Inc. (“Crown Cork”), substantially all other U.S. subsidiaries, and certain subsidiaries in the U.K., Canada, France, Germany, Mexico, Switzerland and Belgium. The holders of the notes have ANNUAL~1.QXD 4/2/03 2:42 PM Page 21 second and third priority liens on assets of certain of the guarantor subsidiaries and the stock of Crown Cork. CEH may redeem all or some of the second priority secured notes at any time prior to March 2007 and the third priority secured notes at any time prior to March 2008 by paying a make-whole premium. Thereafter, CEH may redeem some or all of the secured notes at redemption prices initially representing a premium to principal equal to one-half of the applicable interest rate on the notes, declining annually thereafter. At any time prior to March 2006, CEH may redeem up to 35% of each of the secured notes with the net cash proceeds of certain equity offerings of capital stock of Crown that are used to capitalize CEH. CEH is also required to make an offer to purchase the secured notes upon the occurrence of certain change of control transactions or asset sales. The note indentures contain covenants that limit the ability of the Company and its subsidiaries to, among other things, incur additional debt, pay dividends or repurchase capital stock, create liens, and engage in sale and leaseback transactions. CEH and the guarantors of the secured notes entered into an agreement to file a registration statement for a registered exchange of the secured notes. If CEH and the guarantors do not comply with their obligations under the registration rights agreement, they may be obligated to pay additional interest on the secured notes until the default is cured. The $504 first priority term loan facility is payable in annual installments equal to 5.0% of the original principal amounts, beginning January 15, 2004, with a final payment due in 2008. The maturity is accelerated to September 2006 in the event that Crown’s unsecured public debt that matures in 2006 is not repaid, or funds are not set aside in a designated account to repay such debt, by September 15, 2006. The term loans include $450 of borrowings in U.S. dollars by Crown Cork & Seal Americas, Inc. (“Crown Americas”), and $54 equivalent of C= 50 in borrowings by CEH and bear interest at LIBOR plus 4.25%. The U.S. dollar loans are guaranteed by Crown, Crown Cork, and substantially all other U.S. subsidiaries, and are collateralized by substantially all assets of the U.S. guarantor subsidiaries. The euro loans are guaranteed by Crown, Crown Cork and substantially all other U.S. subsidiaries and by certain subsidiaries in the U.K., Canada, France, Germany, Mexico, Switzerland and Belgium. The euro loans are collateralized by substantially all assets of the U.S. guarantor subsidiaries and assets of certain of the non-U.S. guarantor subsidiaries. The revolving credit facility contains the same guarantee and collateral provisions as the term loan facility and bears interest at LIBOR plus 4.0%. All guarantees are full and unconditional on a joint and several basis. The term loan and revolving credit facilities contain financial covenants including an interest coverage ratio, a fixed charge coverage ratio, a net leverage ratio, a first lien net leverage ratio, and a cash-inflows to cash-outflows ratio of each of Crown Americas and CEH. The facilities are mandatorily prepayable with the proceeds from certain asset sales, certain insurance recoveries on asset losses, debt issuances, equity issuances and excess cash flows. R. Derivative Financial Instruments In the normal course of business the Company is subject to risk from adverse fluctuations in foreign exchange and interest rates and commodity prices. The Company manages these risks through a program that includes the use of derivative financial instruments. These instruments involve little complexity and are not used for trading or speculative purposes. The extent to which the Company uses such instruments is dependent upon its access to them in the financial markets and its ability to utilize other methods, such as exposure netting for foreign exchange risk, to effectively achieve its goal of risk reduction. The Company enters into only those contracts that it considers appropriate for the conduct of its business. To limit its exposure to credit risk from counterparties, the Company diversifies the counterparties used and monitors the concentration of risk. Counterparties to these contracts are major financial institutions. The derivative financial instruments used are primarily swaps and forwards. The Company enters into foreign exchange contracts to reduce the effects of fluctuations in foreign currency exchange rates on its assets, liabilities, firm commitments and anticipated transactions. The Company has not in the past hedged its exposure to foreign currency translation adjustments on its non-U.S. net assets because local cash flows are generally reinvested within the operations that generate them and, where possible, borrowings are obtained in the local currency. The Company enters into interest rate and cross-currency swaps to reduce interest rate risk and to modify the characteristics of its outstanding debt. The Company, to a lesser extent, enters into commodity forwards that are used in combination with commercial supply agreements to minimize exposure to significant price fluctuations in the basic raw materials for its products. The Company formally documents all relationships between its hedging instruments and hedged items, as well as its risk management objective and strategy for establishing various hedge relationships. The Company formally assesses, both at the inception of the hedge and on an ongoing basis, whether each derivative instrument is highly effective in offsetting changes in the fair values or cash flows of the hedged item. Cash Flow Hedges. The Company designates certain derivative instruments as cash flow hedges of anticipated purchases or sales, including certain foreign currency denominated intercompany transactions. The objective of these hedges is to protect functional currency cash flows from the effects of volatility in interest and foreign exchange rates and commodity prices. For hedges of anticipated cash flows outstanding during the year, the ineffective portion of these hedges was not material and no components of the hedge 21 ANNUAL~1.QXD 4/2/03 2:42 PM Page 22 instruments were excluded from the measurement of hedge effectiveness. The Company has designated two cross-currency swaps to hedge long-term U.S. dollar debt in the U.K. The combined notional value of the swaps of $500 corresponds to the combined notional value of the hedged debt. The swaps convert fixed rate U.S. dollar debt into fixed rate sterling debt. The swaps have been highly effective in reducing the related risk. The fair value of these swaps at December 31, 2002 and 2001 were $22 and $58 and were reported in noncurrent assets within the Consolidated Balance Sheets. The Company has also designated foreign exchange swaps and forwards and commodity forwards as cash flow hedges of anticipated foreign exchange and commodity transactions. Contracts outstanding at December 31, 2002 mature between one and thirty-six months. The fair value of these contracts at December 31, 2002 and 2001 were credits of $4 and $3 and were reported in current liabilities and current assets within the Consolidated Balance Sheets. Fair values for outstanding derivative instruments that are designated as cash flow hedges are accumulated in other comprehensive income in shareholders’ equity. The fair values are released to earnings when the related hedged items impact earnings. The changes in accumulated other comprehensive income associated with derivative hedging activities during the twelve months ended December 31, 2002 and 2001 were as follows: 2002 2001 Balance at January 1 Transition adjustment upon adoption of ($ 4) FAS 133, net of tax Current period changes in fair value, net of tax Reclassifications to earnings, net of tax Balance at December 31 ($18) 21 ( 7) ($ 4) ( 30) 36 $ 2 The current period changes in fair value accumulated in other comprehensive income primarily reflect the impact of a weaker U.S. dollar and declining market interest rates. The reclassification to earnings includes the transfer of foreign exchange adjustments on the remeasurement of U.S. dollar debt into sterling at rates in effect at December 31, 2002 and 2001, respectively; interest, paid or to be paid, appropriately discounted at current market rates; and, to a lesser extent, net losses from maturing commodity contracts. During the next twelve months ending December 31, 2003, a net charge of approximately $6 (net of tax) is expected to be reclassified to earnings. This net charge includes the fair values of maturing commodity contracts and the payment and accrual of interest related to the cross-currency swaps. The actual amount that will be reclassified to earnings over the next twelve months may vary from this amount due to changing 22 market conditions or the impact of the debt refinancing discussed in Note Q. No amounts were reclassified to earnings during 2002 in connection with forecasted transactions that were no longer considered probable. Fair Value Hedges. The Company designates certain derivative financial instruments as fair value hedges of recognized assets, liabilities, and unrecognized firm commitments. The objective of these hedges is to protect the functional currency values of the recognized assets, liabilities and unrecognized firm commitments from the effects of volatility in interest rates and foreign exchange rates that might occur prior to their conversion into the functional currency. In the measurement of hedge effectiveness for fair value hedges, the Company excludes the time value component of the instrument for recognized assets and liabilities, but includes it for firm commitments. Amounts excluded from the assessment and measurement of hedge effectiveness were reported in earnings and amounted to less than $1 before income taxes. The Company has designated a cross-currency swap to hedge long-term U.S. dollar debt in France. The swap converted fixed rate U.S. dollar debt into variable rate euro debt indexed to EURIBOR. At December 31, 2002, the notional value of the swap was $200 and the notional value of the debt was $193. The decline in the debt notional value was the result of debt-for-equity exchanges as discussed in Note N. The hedge ineffectiveness resulting from this difference in notional value was not material and was reported as interest expense within the Consolidated Statements of Operations. The fair value of the swap at December 31, 2002 was a credit of $22 compared to a charge of $18 at December 31, 2001. The fair values at December 31, 2002 and 2001 were reported in noncurrent liabilities and noncurrent assets, respectively, in the Consolidated Balance Sheets. Changes in the fair value of the swap during 2002 were reported in earnings along with changes in the fair value of the debt, including the foreign exchange adjustments from the remeasurement of the debt. The impact on earnings from the swap during 2002 was a charge of $2 and was reported as interest expense in the Consolidated Statements of Operations. The Company designates certain foreign currency forward exchange contracts as fair value hedges of recognized foreign- denominated assets and liabilities, generally trade accounts receivable and payable and intercompany debt, and unrecognized foreign-denominated firm commitments. At December 31, 2002 the fair values of these contracts were not material and were reported in current assets or current liabilities consistent with the classification of the hedged items. There was no impact on earnings in 2002 from a hedged firm commitment that no longer qualified as a fair value hedge. ANNUAL~1.QXD 4/2/03 2:42 PM Page 23 S. Earnings Per Share (“EPS”) The following table summarizes the basic and diluted earnings per share computations for 2002, 2001 and 2000: 2002 2001 2000 Loss before cumulative effect of a change in accounting ($ 191) ($976) ($174) Cumulative effect of a change in accounting Preferred stock dividends Net loss available to ( 1,014) 4 ( 2) common shareholders ($1,205) ($972) ($176) Weighted average shares outstanding: Basic Dilutive effect of employee stock 143.8 125.6 125.7 options * Diluted Basic and diluted loss per share: Before cumulative effect of a change in accounting Cumulative effect of a change 143.8 125.6 125.7 ($1.33) ($7.77) ($1.40) in accounting ( 7.05) .03 Net loss ($8.38) ($7.74) ($1.40) * Potentially dilutive common stock equivalents resulting from the assumed exercise of dilutive stock options, amounting to 1.2 million in 2002, and the assumed conversion of weighted average outstanding preferred stock, amounting to 1.3 million in 2000, were excluded because they would have been anti-dilutive. Basic EPS excludes all potentially dilutive securities and is computed by dividing loss available to common shareholders by the weighted average number of common shares outstanding during the period. Diluted EPS includes the assumed exercise and conversion of potentially dilutive securities, including stock options and convertible preferred stock, in periods when they are not anti-dilutive; otherwise, it is the same as basic EPS. Common shares contingently issuable upon the exercise of outstanding stock options, amounting to 8.0 million in 2002, 11.9 million in 2001 and 7.7 million in 2000, were excluded from the computation of diluted earnings per share because the exercise prices of the then outstanding options were above the average market price for the related periods. As discussed in Note N, the acquisition preferred stock was mandatorily converted into common shares during 2000. T. Pensions and Other Retirement Benefits Pensions. The Company sponsors various pension plans, covering substantially all U.S. and Canadian and some non- U.S. and non-Canadian employees, and participates in certain multi-employer pension plans. The benefits under these plans are based primarily on years of service and the employees’ remuneration near retirement. Contributions to multi-employer plans in which the Company and its subsidiaries participate are determined in accordance with the provisions of negotiated labor contracts or applicable local regulations. The Company’s objective in funding its pension plans is to accumulate funds sufficient to provide for all accrued benefits. In certain countries the funding of pension plans is not a common practice, so the Company has some plans which are not funded. Plan assets of Company-sponsored plans of $2,832 consist principally of common stocks, fixed income securities and other investments, including $49 of the Company’s common stock. The 2002, 2001 and 2000 components of pension expense/(income) were as follows: U.S. 2002 2001 2000 Service cost Interest cost Expected return on plan assets Recognized actuarial loss/(gain) Recognized prior service cost $ 9 85 ( 76) 37 2 $ 9 88 ( 98) 18 2 $ 8 91 ( 127) ( 2) 2 Total pension expense/(income) $ 57 $ 19 ($ 28) Non-U.S. Service cost Interest cost Expected return on plan assets Recognized actuarial loss Recognized prior service cost Cost attributable to plant closings $ 25 125 ( 192) 19 ( 7) $ 27 132 ( 227) 3 $ 28 136 ( 227) 2 3 Total pension income ($ 30) ($ 65) ($ 58) Additional pension expense of $4, $4 and $5 was recognized in 2002, 2001 and 2000, respectively, for non-Company sponsored plans. The projected benefit obligation, accumulated benefit obligation and fair value of plan assets for U.S. pension plans with accumulated benefit obligations in excess of plan assets were $1,212, $1,190 and $736, respectively, as of December 31, 2002, and $1,229, $1,203 and $844, respectively, as of December 31, 2001. The projected benefit obligation, accumulated benefit obligation and fair value of plan assets for non-U.S. pension plans with accumulated benefit obligations in excess of plan assets were $234, $212 and $98, respectively, as of December 31, 2002 and $199, $181 and $94, respectively, as of December 31, 2001. 23 ANNUAL~1.QXD 4/2/03 2:42 PM Page 24 Changes in the benefit obligations and plan assets for 2002 and 2001 were as follows: Change in Benefit Obligation 2002 2001 U.S. Benefit obligation at January 1 Service cost Interest cost Plan participants’ contributions Amendments Settlements Special termination benefits Actuarial loss Benefits paid $1,229 9 85 1 ( ( 52) 61 121) $1,198 9 88 1 1 9) 5 60 124) ( ( Benefit obligation at December 31 $1,212 $1,229 Additional minimum pension liabilities of $772 and $637 have been recognized at December 31, 2002 and 2001, respectively. The U.S. settlement in 2002 relates to the Constar offering as discussed in Note M. An obligation for special termination benefits was recorded in 2001 related to the closure of a U.S. food can plant. Settlements in 2001 occurred in the Company’s supplemental executive retirement plan. Change in Plan Assets 2002 2001 Non-U.S. Fair value of plan assets at January 1 Actual return on plan assets Employer contributions Plan participants’ contributions Benefits paid Foreign currency exchange rate changes $1,979 6) ( 19 8 103) 199 ( $2,284 ( 161) 20 7 104) 67) ( ( 2002 2001 Fair value of plan assets at December 31 $2,096 $1,979 Non-U.S. Benefit obligation at January 1 Service cost Interest cost Plan participants’ contributions Amendments Settlements Actuarial (gain)/loss Benefits paid Foreign currency exchange rate changes $1,955 25 125 8 ( 65) ( 1) ( 86) 103) ( 202 $1,942 27 132 7 10 104) 59) ( ( Benefit obligation at December 31 $2,060 $1,955 Change in Plan Assets 2002 2001 U.S. Fair value of plan assets at January 1 Actual return on plan assets Employer contributions Plan participants’ contributions Settlements Benefits paid $ 844 68) ( 125 1 45) 121) ( ( $1,009 ( 131) 98 1 9) 124) ( ( Fair value of plan assets at December 31 $ 736 $ 844 Plan assets less than benefit obligation Net transition obligation Unrecognized actuarial loss Unrecognized prior service cost Net amount recognized ($ 476) 6 774 12 ($ 385) 6 639 16 $ 316 $ 276 Amounts recognized in the balance sheet consist of: Accrued benefit liability Intangible asset Accumulated other comprehensive income ($ 456) 19 753 ($ 361) 23 614 Net amount recognized $ 316 $ 276 24 Plan assets in excess of benefit obligation Unrecognized actuarial loss Unrecognized prior service cost Net amount recognized $ 36 617 ( 53) $ 24 473 9 $ 600 $ 506 Amounts recognized in the balance sheet consist of: Prepaid benefit cost Accrued benefit liability Intangible asset Accumulated other comprehensive income $ 672 143) ( 9 62 $ 565 117) ( 7 51 Net amount recognized $ 600 $ 506 Additional minimum pension liabilities of $71 and $58 have been recognized at December 31, 2002 and 2001, respectively. The weighted average actuarial assumptions for the Company’s pension plans were as follows: U.S. 2002 2001 2000 Discount rate Compensation increase Long-term rate of return Non-U.S. Discount rate Compensation increase Long-term rate of return 7.3% 7.8% 6.8% 3.5% 3.5% 3.0% 9.5% 10.0% 10.5% 6.9% 4.4% 9.2% 6.5% 7.2% 4.4% 5.2% 10.5% 10.5% For 2003 the Company is lowering its expected rate of return on plan assets to 9.0% in the U.S. and Canada from 9.5% in 2002, and to 8.5% in the U.K. from 9.25% in 2002. Other Postretirement Benefit Plans. The Company sponsors unfunded plans to provide health care and life insurance benefits to pensioners and survivors. Generally, the medical ANNUAL~1.QXD 4/2/03 2:42 PM Page 25 plans pay a stated percentage of medical expenses reduced by deductibles and other coverages. Life insurance benefits are generally provided by insurance contracts. The Company reserves the right, subject to existing agreements, to change, modify or discontinue the plans. The components of the net postretirement benefit cost were as follows: Service cost Interest cost Recognized prior service cost Recognized actuarial loss Loss attributable to plant closings 2002 2001 2000 $ 3 47 ( 1) 4 $ 5 47 ( 1) $ 4 45 ( 2) 2 Net periodic benefit cost $53 $53 $47 The following provides the components of the changes in the benefit obligation, and reconciles the obligation to the amount recognized: Benefit obligations at January 1 Service cost Interest cost Amendments Special termination benefits Settlements Actuarial loss Benefits paid Foreign currency exchange rate changes Benefit obligation at December 31 Unrecognized actuarial loss Unrecognized prior service cost Net amount recognized 2002 2001 $677 3 47 ( 8) ( 10) 76 ( 65) 2 $633 5 47 3 48 ( 58) 1) ( 722 ( 176) 12 677 ( 109) 5 $558 $573 The U.S. settlement in 2002 relates to the initial public offering of Constar as discussed in Note M. Special termination benefits were incurred in 2001 for the closing of a U.S. food can plant. The health care accumulated postretirement benefit obligation was determined at December 31, 2002 and 2001 using health care trend rates of 10.2% and 8.5%, respectively, decreasing to 5.0% and 4.9% over seven years. The assumed long-term rate of compensation increase used for life insurance was 3.5% at both December 31, 2002 and 2001. The discount rate was 6.8% and 7.2% at December 31, 2002 and 2001, respectively. Changing the assumed health care cost trend rate by one percentage point in each year would change the accumulated postretirement benefit obligation by approximately $47 and the total of service and interest cost by $5. Employee Savings Plan. The Company sponsors a Savings Investment Plan which covers substantially all domestic salaried employees who are 21 years of age. The Company matches up to 1.5% of a participant’s compensation and the total Company contributions were $2 in each of the last three years. Employee Stock Purchase Plan. The Company sponsors an Employee Stock Purchase Plan which covers all domestic employees with one or more years of service who are non- officers and non-highly compensated as defined by the Internal Revenue Code. Eligible participants contribute 85% of the quarter-ending market price towards the purchase of each common share. The Company’s contribution is equivalent to 15% of the quarter-ending market price. Total shares purchased under the plan in 2002 and 2001 were 132,905 and 606,657, respectively, and the Company’s contributions were less than $1 in both years. U. Income Taxes Pre-tax income/(loss) for the years ended December 31 was taxed under the following jurisdictions: U.S. Foreign 2002 2001 2000 ($324) 179 ($372) ( 72) ($398) 181 ($145) ($444) ($217) The provision/(benefit) for income taxes consists of the following: Current tax provision/(benefit): U.S. federal State and foreign Deferred tax provision/(benefit): U.S. federal State and foreign Total ($ 10) 71 $ 48 $ 1 37 61 48 38 ( 26) ( 5) 452 28 ( 128) 32 ( 31) 480 ( 96) $ 30 $528 ($ 58) During 2002, the Company created U.S. tax losses that will be used to recover $13 of U.S. federal taxes paid in prior years. Also during 2002, the Company used prior year tax losses to recover $24 of U.S. federal taxes paid in prior years. As of December 31, 2002, there are no additional recoveries available for U.S. federal taxes paid in prior years. During 2001, the Company established a valuation allowance of $659 to fully reserve its net U.S. deferred tax assets as of December 31, 2001. This allowance included a charge of $452 as shown in the table above for pre-2001 deferred tax assets, $114 for benefits not recognized on current-year losses, and $93 for the deferred tax on the 2001 addition to the minimum pension liability. The federal provision of $452 included a charge of $122 for deferred tax assets that were set up for prior years’ additional minimum pension liability. In the event that the minimum pension liability is substantially eliminated in future periods, the Company will recognize an income tax benefit of $122. 25 ANNUAL~1.QXD 4/2/03 2:42 PM Page 26 The provision/(benefit) for income taxes differs from the amount of income tax determined by applying the U.S. statutory federal income tax rate to pre-tax income as a result of the following differences: The components of deferred tax assets and liabilities at December 31, were: 2002 2001 Asset Liability Asset Liability $243 $303 2002 2001 2000 Depreciation Tax loss and ($51) ($155) ($76) credit carryforwards $366 Postretirement and postemployment benefits 208 ( 11) ( 30) ( 14) 39 588 ( 23) 40 71 Pensions Asbestos Inventories Accruals and other 119 3 $30 ( 1) 1 Valuation allowance $528 ($58) 92 63 729 ( 695) $ 34 35 16 36 330 $330 $428 203 121 126 878 ( 766) $112 23 14 57 397 $397 U.S. statutory rate at 35% Non-U.S. operations at different rates Amortization of goodwill Valuation allowance Impairment loss on African subsidiaries Sale of businesses Other items, net Income tax provision/(benefit) During 2002, the Company incurred pre-tax losses of $247 on the sale of various assets and businesses, primarily the sale of 89.5% of its interest in Constar and the sale of its European pharmaceutical packaging business. Due to the difference in the book and tax basis of these businesses, primarily due to goodwill, the Company incurred tax charges on these sales. The effect of these charges is included in the sale of businesses caption. The valuation allowance caption in 2002 includes $24 for the recovery of U.S. federal taxes paid in prior years as discussed above, and other adjustments of $6. The caption also includes a credit of $20 for tax contingencies resolved in the U.S. and a charge of $20 for a tax contingency which arose in Europe. The valuation allowance caption for 2001 includes $566 for the current and prior year U.S. deferred tax assets and $22 for other adjustments, and for 2000 includes a benefit for the reduction of reserves for tax contingencies, offset by a net charge for valuation allowance adjustments, totaling less than $1. The impairment loss on African subsidiaries caption includes the non-deductible write-off of goodwill and accumulated foreign currency translation adjustments. Further information on this impairment loss is included in Note M. The Company paid taxes, net of refunds, of $22, $54 and $43 in 2002, 2001 and 2000, respectively. Prepaid expenses and other current assets included $17 and $12 of deferred tax assets at December 31, 2002 and 2001, respectively. Carryforwards of $6 expire over the next five years; $227 expire in years six through twenty; and $133 can be utilized over an indefinite period. The valuation allowance of $695 included $53 which, if reversed in future periods, will reduce goodwill. The cumulative amount of the Company’s share of undistributed earnings of non-U.S. subsidiaries for which no deferred taxes have been provided was $719 and $816 as of December 31, 2002 and 2001, respectively. Management has no plans to distribute such earnings in the foreseeable future. V. Segment Information The Company is organized on the basis of geographic regions with three reportable operating segments: Americas, Europe and Asia-Pacific. The Americas includes the United States, Canada and South and Central America. Europe includes Europe, Africa and the Middle East. Although the economic environments within each of these reportable segments are quite diverse, they are similar in the nature of their products, the production processes, the types or classes of customers for products and the methods used to distribute products. Asia-Pacific, although below reportable segment thresholds, has been designated as a reportable segment because considerable review is made of this region for the allocation of resources. Each segment is an operating division within the Company with a President who reports directly to the Chief Executive Officer of the Company. “Corporate” includes Corporate Technology and headquarters costs. 26 ANNUAL~1.QXD 4/2/03 2:42 PM Page 27 The Company evaluates performance and allocates resources based on segment income. Segment income is defined by the Company as net sales less cost of products sold, depreciation and amortization, selling and administrative expense and provision for restructuring. The accounting policies for each reportable segment are the same as those described in Note A. The tables below present information about operating segments for the years ended December 31, 2002, 2001 and 2000: External sales Depreciation & amortization Provision for restructuring Segment income/(loss) Capital expenditures Equity investments Deferred tax assets Segment assets External sales Depreciation & amortization Provision for restructuring Segment income/(loss) Capital expenditures Equity investments Deferred tax assets Segment assets External sales Depreciation & amortization Provision for restructuring Segment income/(loss) Capital expenditures Equity investments Deferred tax assets Segment assets Americas Europe Asia-Pacific Corporate Total December 31, 2002 $3,227 165 (1) 220 46 40 5 2,144 $3,235 182 13 301 66 41 115 4,832 $330 20 7 30 2 8 321 $ 8 ( 89) 1 30 208 $ 6,792 375 19 462 115 111 128 7,505 December 31, 2001 Americas Europe Asia-Pacific Corporate Total $3,666 212 36 71 75 34 5 3,364 $3,200 259 12 254 82 65 100 5,644 $321 21 27 6 11 388 $ 7 ( 85) 5 1 224 $ 7,187 499 48 267 168 99 117 9,620 December 31, 2000 Americas Europe Asia-Pacific Corporate Total $3,742 209 15 199 119 24 306 4,358 $3,239 255 34 308 132 115 113 6,066 $308 24 22 6 12 424 $ 7 3 ( 83) 5 3 147 311 $ 7,289 495 52 446 262 142 578 11,159 27 ANNUAL~1.QXD 4/2/03 2:42 PM Page 28 A reconciliation of segment income to consolidated loss before income taxes, minority interests and cumulative effect of a change in accounting for the years ended December 31, 2002, 2001 and 2000 follows: INCOME Segment income Interest expense Interest income Provision for asset impairments and gain/loss on sale of assets Provision for asbestos Gain from early extinguishment of debt Translation and exchange adjustments Loss before income taxes, minority interests and cumulative effect of a change in accounting 2002 ——— $462 342 11) 247 30 28) 27 ——— ( ( ($145) ——— ——— 2001 ——— $267 455 ( 18) 213 51 10 ——— ($444) ——— ——— 2000 ——— $446 393 ( 20) 27 255 8 ——— ($217) ——— ——— For the years ended December 31, 2002, 2001 and 2000, no one customer accounted for more than 10% of the Company’s consolidated net sales. Sales by major product were: PRODUCTS Metal beverage cans and ends Metal food cans and ends Other metal packaging Plastic packaging Other products Consolidated net sales 2002 ——— $2,309 1,944 1,113 1,367 59 ——— $6,792 ——— ——— 2001 ——— $2,349 2,057 1,171 1,550 60 ——— $7,187 ——— ——— 2000 ——— $2,339 2,135 1,243 1,495 77 ——— $7,289 ——— ——— Sales and long-lived assets for the major countries in which the Company operates were: GEOGRAPHIC United States United Kingdom France Other Consolidated total 2002 ———— $2,528 842 652 2,770 ———— $6,792 ———— ———— Net Sales 2001 ———— $2,898 834 657 2,798 ———— $7,187 ———— ———— 2000 ———— $2,981 876 690 2,742 ———— $7,289 ———— ———— Long-lived Assets 2001 ———— 2000 ———— 2002 ———— $ 657 340 204 1,011 ———— $2,212 ———— ———— $ 985 389 205 1,039 ———— $2,618 ———— ———— $1,103 446 242 1,178 ———— $2,969 ———— ———— 28 ANNUAL~1.QXD 4/2/03 2:42 PM Page 29 Management’s Report to Shareholders Report of Independent Accountants The accompanying financial statements of Crown Holdings, Inc. and its consolidated subsidiaries were prepared by management, which is responsible for their integrity and objectivity. The statements were prepared in accordance with accounting principles gen- erally accepted in the United States of America and include amounts that are based on management’s best judgments and estimates. The other financial informa- tion included in this Annual Report is consistent with that in the financial statements. The Company maintains accounting and reporting sys- tems supported by an internal accounting control sys- tem, which management believes are adequate to provide reasonable assurance that assets are safe- guarded against loss from unauthorized use or disposi- tion and that financial records are reliable for preparing financial statements. financial statements are audited by Our PricewaterhouseCoopers LLP, independent accoun- tants, recommended by the Audit Committee of the Board of Directors and selected by the Board of Directors. The Audit Committee of the Board of Directors, com- posed solely of outside directors, also maintains an ongoing appraisal, on behalf of shareholders, of the activities and independence of the Company’s indepen- dent accountants, the activities of its audit staff, the adequacy of internal controls and accounting princi- ples employed in financial reporting and compliance with key company policies. The Audit Committee meets periodically with the independent accountants, management and internal auditors to review their work and to confirm that they are properly discharging their responsibilities. To the Board of Directors and Shareholders of Crown Holdings, Inc.: In our opinion, the accompanying consolidated balance sheets and the related consolidated statements of oper- ations, of shareholders’ equity and of cash flows pre- sent fairly, in all material respects, the financial position of Crown Holdings, Inc. and its subsidiaries at December 31, 2002 and 2001, and the results of their operations and cash flows for each of the three years in the period ended December 31, 2002 in conformity with accounting principles generally accepted in the United States of America. These financial statements are the responsibility of the Company’s management; our responsibility is to express an opinion on these financial statements based on our audits. We con- ducted our audits of these statements in accordance with auditing standards generally accepted in the United States of America, which require that we plan and perform the audit to obtain reasonable assurance about whether the financial statements are free of material misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the accounting principles used and significant estimates made by management, and evaluating the overall financial statement presentation. We believe our audits provide a reasonable basis for our opinion. As discussed in Note B the Company adopted a new financial accounting standard for goodwill during 2002. J.W. Conway Chairman of the Board, President and Chief Executive Officer A. W. Rutherford Vice Chairman of the Board, Executive Vice President and Chief Financial Officer PricewaterhouseCoopers LLP Philadelphia, Pennsylvania March 19, 2003 29 ANNUAL~1.QXD 4/2/03 2:42 PM Page 30 Quarterly Data (unaudited) (in millions) 2002 2001 First Second Third Fourth First Second Third Fourth Net sales . . . . . . . . . . . . . Gross profit* . . . . . . . . . . Income/(loss) before cumulative effect of a change in accounting . . Cumulative effect of a change in accounting . . . . . . . . . Net income/(loss) . . . . . . . . Earnings/(loss) per average common share:† Basic - income/(loss) before cumulative effect of a change in accounting . . Cumulative effect of a change in accounting . . . . . . . . Net income/(loss) . . . . . . Diluted - income/(loss) before cumulative effect of a change in accounting . . Cumulative effect of a change in accounting . . . . . . . . $1,567 171 $ 1,789 240 $1,892 246 $1,544 141 $1,658 168 $1,878 239 $ 1,985 219 $1,666 112 ( 54) 64 71 ( 272) ( 50) 5 ( 13) ( 1,014) ( 1,068)(1) (2) 64(3) 71(4)(5) ( 272) (6)(7) 4 ( 46)(8)(9) 5(10)(11)( 13) ( ( 918) 918)(12)(13) ($ .43) $ .49 $ .45 ($ 1.71) ($ .40) $ .04 ($ .10) ($ 7.30) ($ 8.07) ($ 8.50) $ .49 $ .45 ($ 1.71) $ ($ .03 .37) $ .04 ($ .10) ($ 7.30) ($ .43) $ .48 $ .45 ($ 1.71) ($ .40) $ .04 ($ .10) ($ 7.30) ($ 8.07) $ .03 Net income/(loss) . . . . . . ($ 8.50)(1)(2) $ .48(3) $ .45(4) (5) ($ 1.71)(6)(7) ($ .37)(8)(9) $ .04(10) (11) ($ .10) ($ 7.30) (12)(13) Average common shares outstanding: ** Basic . . . . . . . . . . . . . Diluted . . . . . . . . . . . . 125.7 125.7 131.1 133.2 158.4 159.1 159.4 159.4 125.6 125.6 125.6 125.6 125.6 125.6 125.7 125.7 Common stock price range.*** High . . . . . . . . . . . . . . Low . . . . . . . . . . . . . . . Close . . . . . . . . . . . . . . $ 9.14 2.55 8.95 $12.65 6.30 6.85 $ 7.50 3.20 5.25 $ 9.21 4.01 7.95 $ 9.75 3.35 4.05 $ 5.90 2.51 3.75 $ 5.04 2.00 2.29 $ 3.04 .83 2.54 † Diluted earnings per share for 2002 and 2001 are the same as basic, except for the second quarter of 2002, because common shares contingently issuable upon the exercise of stock options were either not material, inclusion in the calculations would have been anti-dilutive or the grant prices of the then outstanding options were above the average market price for the related periods. * The Company defines gross profit as net sales less cost of products sold and depreciation and amortization (excluding goodwill amortization). ** Average shares for the second, third and fourth quarters of 2002 were impacted by the issuance of shares, 33.4 million, in the second and third quarters, from the exchange of debt and accrued interest for equity. *** Source: New York Stock Exchange — Composite Transactions (1) (2) Includes net after-tax restructuring charges of $2 ($.02 per share). See Note L for additional details. Includes a loss on the sale of businesses of $24 ($32 after taxes or $.25 per share) and a charge of $1,014 for the cumulative effect of a change in accounting from the adoption of FAS 142. See Notes B and M for additional details. Includes a gain from the early extinguishment of debt of $25 ($25 after taxes or $.19 per share). See Note N for additional details. Includes net after-tax restructuring charges of $1 ($.01 per share). See Note L for additional details. Includes a loss on the sale of businesses of $3 ($3 after taxes or $.02 per share), a gain from the early extinguishment of debt of $3 ($3 after taxes or $.02 per share), fees related to the Constar offering of $3 ($3 after taxes or $.02 per share) and tax credits from the carryback of U.S. losses of $24 ($.15 per share). See Notes M, N and U for additional details. Includes net after-tax restructuring charges of $12 ($.08 per share). See Note L for additional details. Includes an after-tax loss on the sales of Constar and other assets of $221 or $1.39 per share and a provision for asbestos of $30 or $.19 per share. See Notes K and M for additional details. Includes net after-tax restructuring charges of $1 ($.01 per share). See Note L for additional details. Includes an after-tax credit of $4 for the cumulative effect of a change in accounting. See Note A for additional details. Includes a net after-tax restructuring credit of $1. See Note L for additional details. Includes after-tax impairment charges and gain/loss on sale of assets of $2 ($.02 per share). Includes after-tax restructuring charges of $44 ($.35 per share). See Note L for additional details. Includes an after-tax net charge of $206 or $1.64 per share for asset impairments and loss/gain on sale of assets, a provision for asbestos of $51 or $.41 per share and tax charges of $510 or $4.06 per share to increase the valuation allowance associated with net U.S. deferred tax assets. See Notes K, M and U for additional details. (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13) 30 ANNUAL~1.QXD 4/2/03 2:42 PM Page 31 Five Year Summary Of Selected Financial Data (in millions, except per share, ratios, employees and shareholders) 2002 2001 2000 1999 1998 Summary of Operations Net sales . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cost of products sold (excluding depreciation and amortization) Depreciation and amortization Selling and administrative expense % to net sales Provision for asbestos Provision for restructuring Provision for asset impairments and loss/(gain) on sale of assets Gain from early extinguishment of debt Interest expense, net of interest income Translation and exchange adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Income/(loss) before income taxes, minority interests % to net sales and cumulative effect of a change in accounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Provision/(benefit) for income taxes Minority interests, net of equity earnings Income/(loss) before cumulative effect of a change in accounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cumulative effect of a change in accounting (1) . . . . . . . . . . . . . . . . . . . % to net sales Net income/(loss) (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Preferred stock dividends. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Net income/(loss) available to common shareholders (2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . $ 7,289 $ 7,187 $ 7,998 $ 6,792 —————————————————————————————————————————— 5,982 495 314 4.3% 255 52 27 6,063 499 310 4.3% 51 48 213 5,619 375 317 4.7% 30 19 247 6,795 533 379 4.4% 125 179 6,326 522 348 4.4% 163 ( ( 18) $ 8,568 7) ( 28) 331 27 437 10 373 8 —————————————————————————————————————————— ( ( 145) ( 2.1)% ( 30 16) ( 444) 6.2)% 528 4) ( 217) ( 3.0)% ( 58) 15) ( ( —————————————————————————————————————————— ( ( 191) ( 2.8)% ( ( 1,014) —————————————————————————————————————————— ( ( 174) ( 2.4)% 976) 13.6)% 4 105 1.2% 181 2.3% 1,205) 972) ( ( ( ( 174) 2 181 15 105 17 —————————————————————————————————————————— ($ 1,205) —————————————————————————————————————————— —————————————————————————————————————————— ( $ 972) ($ 176) 166 88 $ $ 342 13 309 3.9% 105 23) 363 14 180 2.1% 74 1) Financial Position at December 31 Working capital . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Total assets Total debt (net of cash and cash equivalents) . . . . . . . . . . . . . . . . . . . . . Total debt to total capitalization* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Minority interests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shareholders’ equity/(deficit) ($ 246) 7,505 3,691 97.1% 196 ( 87) ($ 84) 9,620 4,864 82.9% 201 804 $ 652 11,159 4,967 68.3% 195 2,109 ($ 573) 11,545 4,837 60.3% 295 2,891 ($ 1,542) 12,469 5,370 62.3% 280 2,975 Common Share Data (dollars per share) Earnings/(loss) per average common share Basic and diluted — before cumulative effect of a change in accounting . . . . . . . . — after cumulative effect of a change in accounting . . . . . . . . . Cash dividends . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Market price on December 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Book value (based on year-end outstanding shares plus assumed conversion of preference shares) . . . . . . . . . . . . . . . . . . Number of shares outstanding at year-end . . . . . . . . . . . . . . . . . . . . . . . Average shares outstanding Basic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diluted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Shareholders on record at December 31 ($ 1.33) 8.38) ( ($ 7.77) 7.74) ( ( 7.95 .55) 159.4 143.8 143.8 5,579 2.54 6.40 125.7 125.6 125.6 5,552 1.40) ($ ( 1.40) 1.00 7.44 16.79 125.6 125.7 126.8 5,528 Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capital expenditures Number of employees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Actual preferred shares outstanding . . . . . . . . . . . . . . . . . . . . . . . . . . . . $ 115 28,319 $ 168 33,046 $ 262 34,618 $ 1.36 1.36 1.00 22.38 22.46 121.1 122.2 129.8 5,254 $ 280 35,959 8.3 $ .71 .71 1.00 30.81 22.89 122.3 124.4 132.9 5,644 $ 487 38,459 8.4 Notes: * Total capitalization includes total debt (net of cash and cash equivalents), minority interests and shareholders’ equity. (1) Transition adjustments from the adoption by the Company of FAS 142 in 2002 and FAS 133 in 2001. (2) Amounts for 2002, 2001, 2000, 1999 and 1998 included after-tax adjustments for restructuring actions, $15 or $.10 per share; $46 or $.37 per share; $37 or $.29 per share; ($5) or ($.04) per share and $127 or $1.02 per basic share and $.96 per diluted share, respectively. Also included in reported net income/(loss) were (i) a tax charge in 2001 of $452 or $3.60 per share, (ii) after-tax adjustments for provision for asset impairments and loss/(gain) on sale of assets of $258 or $1.79 per share in 2002; $208 or $1.66 per share in 2001; $18 or $.14 per share in 2000 and ($10) or ($.08) per share in 1999, (iii) after-tax charges for asbestos, $30 or $.21 per share in 2002; $51 or $.41 per share in 2001; $166 or $1.32 per share in 2000; $106 or $.87 per basic share and $.82 per diluted share in 1999 and $78 or $.63 per basic share and $.59 per diluted share in 1998, (iv) an after-tax charge for a bad debt provision of $36 or $.28 per share in 2000, (v) an after-tax gain of $28 or $.19 per share in 2002 from the early extinguishment of debt and (vi) a transition charge of $1,014 or $7.05 per share in 2002 and a transition credit of $4 or $.03 per share in 2001. 31 ANNUAL~1.QXD 4/2/03 2:42 PM Page 32 Management’s Discussion and Analysis of Financial Condition and Results of Operations (in millions, except per share, employee, shareholder and statistical data; per share earnings are quoted as diluted) Introduction This discussion summarizes the significant factors affecting the results of operations and financial condition of Crown Holdings, Inc. (the “Company”) during the three-year period ended December 31, 2002. This discussion should be read in conjunction with the consolidated financial statements included in this annual report. Financial results (operating income, net income and loss per share) for 2002, 2001, and 2000 were impacted by charges for asbestos, restructuring, asset impairments and loss/gain on sale of assets, a gain from the early extinguishment of debt, various tax adjustments and the cumulative effect of changes in accounting. Upon adoption of FAS 142 in 2002 and FAS 133 in 2001, the Company recorded transition adjustments for the cumulative effect of a change in accounting of $1,014 ($7.05 per share) in 2002 and a credit of $4 ($.03 per share) in 2001. Further information concerning these adjustments is provided in Notes A and B to the consolidated financial statements. Results of Operations The Company is organized on the basis of geographic regions with three reportable operating segments: Americas, Europe and Asia-Pacific. The Americas includes the United States, Canada and South and Central America. Europe includes Europe, Africa and the Middle East. Although the economic environments within each operating segment are quite diverse, they are similar in the nature of their products, the production processes, the types and classes of customers for products and the methods used to distribute products. Asia- Pacific, although below reportable segment thresholds, has been designated as a reportable segment because considerable review is made of this region for the allocation of resources. Each segment is an operating division within the Company with a President who reports directly to the Chief Executive Officer of the Company. “Corporate” includes Corporate Technology and headquarters costs. The Company evaluates performance and allocates resources based on segment income as defined in Note V to the consolidated financial statements. The accounting policies for each reportable segment are the same as those described in Note A to the consolidated financial statements. Net Sales Net sales during 2002 were $6,792, a decrease of $395 or 5.5% versus 2001 net sales of $7,187. Sales for 2001 decreased $102 or 1.4% from net sales of $7,289 in 2000. Excluding the favorable impact of foreign currency translation of $108 and the unfavorable impact of divested operations of $221, net sales would have decreased by $282 or 3.9% compared to the prior year. Sales for 2001 were unfavorably impacted by foreign currency translation of 32 $147 compared to 2000. Sales from U.S. operations decreased by 12.8% and 2.8% in 2002 and 2001, respectively. Sales from non-U.S. operations decreased by .6% and .4% in 2002 and 2001, respectively. As a percentage of net sales, net sales in the U.S. accounted for 37.2% of consolidated net sales in 2002, 40.3% in 2001 and 40.9% in 2000. Sales of beverage cans and ends accounted for 34.0% of net sales in 2002 compared to 32.7% in 2001 and 32.1% in 2000. Sales of food cans and ends accounted for 28.6% of net sales in 2002 and 2001 and 29.3% in 2000. Division 2002 Net Sales 2001 Americas $3,227 $3,666 3,200 Europe Asia-Pacific 321 Corporate 3,235 330 2000 $3,742 3,239 308 —————————————— $6,792 $7,187 $7,289 % Increase/ (Decrease) 2002/2001 2001/2000 (12.0) 1.1 2.8 (2.0) (1.2) 4.2 (5.5) (1.4) Excluding unfavorable currency translation of $41 and divested operations of $122, net sales in the Americas division decreased in 2002 by $276 or 7.5% compared to the prior year. This decrease in net sales was primarily due to (i) lower sales unit volumes across most product lines, (ii) the pass-through of lower raw material costs and (iii) lower sales in Argentina and Brazil due to the economic turmoil in those countries; partially offset by increased selling prices primarily for North American beverage, food and aerosol cans. U.S. net sales accounted for 77.8% of division net sales in 2002, 78.6% in 2001 and 79.7% in 2000. Excluding unfavorable currency translation of $21, Americas division net sales in 2001 decreased by $55 or 1.5% compared to the same period in 2000. The decrease was primarily due to (i) lower selling prices for beverage cans and (ii) a 4.0% decrease in food can volumes in North America due to generally lower market demand for food cans and the bankruptcy of a large food can customer in 2000; partially offset by (i) a 2.6% increase in beverage can unit volumes and (ii) increased sales unit volumes of PET beverage bottles, custom PET bottles and plastic beverage and specialty closures. Excluding favorable currency translation of $146 and divested operations of $99, net sales in the European division decreased by $12 in 2002 or .4% compared to a year earlier. The marginal decline in sales was primarily due to sales unit volume decreases of crowns from the elimination of production in Belgium and the pass-through of lower raw material costs in the plastic businesses partially offset by increased selling prices across many product lines. Excluding the unfavorable impact of foreign currency translation of $112, European division net sales increased $73 or 2.3% in 2001 over 2000. The increase was primarily due to sales unit volume increases of (i) beverage cans in ANNUAL~1.QXD 4/2/03 2:42 PM Page 33 Spain, (ii) food cans in Greece, Central and Eastern Europe and Africa, (iii) PET preforms and bottles in the U.K. and (iv) health and beauty care packaging and plastic closures throughout the division. These volume gains were partially offset by lower sales unit volumes of (i) food cans in France and (ii) beverage cans in the Middle East. Selling prices for beverage and food cans in the U.K. decreased due in part to the strength of the sterling versus the euro. The increase in net sales for the Asia-Pacific division in 2002 over 2001 was primarily due to increased sales unit volumes for beverage cans in Southeast Asia and plastic closures across most operations and favorable foreign currency translation of $3; partially offset by lower selling prices across most product lines. The increase in Asia-Pacific division net sales in 2001 over 2000 was due to increased beverage can unit volume in Southeast Asia and food can and plastic beverage closure volumes throughout the division; partially offset by $14 of unfavorable currency translation. Cost of Products Sold (Excluding Depreciation and Amortization) Cost of products sold, excluding depreciation and amortization, was $5,619, a decrease of 7.3% from $6,063 in 2001 which was 1.4% higher than 2000. The decrease in 2002 was primarily due to lower sales unit volumes across many product lines, lower raw material costs, divested businesses and improved operating performance; partially offset by the impact of currency translation. Included in cost of products sold for 2002 was a provision of $13 to provide for uncertainty regarding the ultimate collectibility of receivables from a European customer. The increase in 2001 was primarily due to increased sales unit volumes across many product lines and unfavorable production variances as the Company reduced inventories as part of its working capital reduction initiative. As a percentage of net sales, cost of products sold was 82.7% in 2002 as compared to 84.4% in 2001 and 82.1% in 2000. The decrease as a percentage of net sales in 2002 was primarily due to increased selling prices in the North American operations, improved operating performance, continued cost reduction efforts and lower raw material costs; partially offset by increased pension costs and the pass-through of lower raw material costs to customers, primarily in the plastics businesses. Pension expense included in cost of sales was $27 in 2002 compared to income of $46 in 2001. The increased percentage in 2001 was due to reduced selling prices across most product lines and unfavorable production variances as the Company reduced working capital levels. Selling and Administrative Expense Selling and administrative expense for 2002 was $317, an increase of 2.3% above the 2001 expense of $310, following a decrease of 1.3% from expense of $314 in 2000. The increase in 2002 was due to costs related to the Constar offering and the Company’s debt refinancing activities. The decrease in 2001 was due to lower headcount and the impact of currency translation. Segment Income The Company views segment income as the principal measure of performance. Segment income was $462, $267 and $446 in 2002, 2001 and 2000, respectively. As a percentage of net sales, segment income was 6.8% in 2002, 3.7% in 2001 and 6.1% in 2000. An analysis of segment income by division follows: Division Segment Income 2001 2000 2002 Americas Europe Asia-Pacific Corporate $199 $ 71 $220 308 254 301 22 27 30 ( 83) ( 85) ( 89) —————————————— $446 $267 $462 % Increase/ (Decrease) 2002/2001 2001/2000 209.9 18.5 11.1 ( 4.7) (64.3) (17.5) 22.7 ( 2.4) 73.0 (40.1) Segment income in the Americas division was 6.8% of net sales in 2002 versus 1.9% in 2001 and 5.3% in 2000. The increase in 2002 segment income was primarily due to (i) increased selling prices, primarily for North American beverage, food and aerosol cans, (ii) reduced provision for restructuring, (iii) cost reductions, (iv) improved plant efficiencies and (iv) the adoption of FAS 142 on January 1, 2002 which eliminated the amortization of goodwill. Goodwill amortization in the Americas division was $38 in both 2001 and 2000. The improved segment income was reduced, in part, by lower sales unit volumes across most product lines, and an increase of $39 in pension expense. The decrease in 2001 segment income was due to (i) lower selling prices in the North American beverage can market, (ii) reduced U.S. food can sales unit volumes, (iii) increased provision for restructuring, (iv) increased pension expense and (v) unfavorable production variances related to lower production levels created by the Company’s working capital reduction initiative. The decreases were partially offset by division-wide increased sales volumes of beverage cans, PET bottles and plastic beverage and specialty closures. Americas pension expense of $61 in 2002 is expected to increase by approximately $20 in 2003, primarily due to the lower value of pension plan assets at December 31, 2002 versus the end of 2001, and lower discount rates in 2003, and includes the amortization of unrecognized losses. European division segment income was 9.3% of net sales in 2002 versus 7.9% in 2001 and 9.5% in 2000. Excluding favorable currency translation of $11, the improvement in segment income was primarily due to (i) the adoption of FAS 142 on January 1, 2002 and the cessation of goodwill amortization, (ii) cost reductions, (iii) improved pricing for 33 ANNUAL~1.QXD 4/2/03 2:42 PM Page 34 most operations and (iv) increased volumes in Spain, Turkey and Africa. Goodwill amortization was $75 in 2001 and $78 in 2000. The improvement in segment income in 2002 was offset, in part, by a decrease of $33 in noncash pension income. Pension income of $34 in 2002 is expected to decrease by approximately $45 in 2003 due to reduced plan assets and amortization of unrecognized losses. The decrease in segment income for 2001 was primarily due to cost/price pressures across most operations and lower food can sales unit volumes in France; partially offset by lower provision for restructuring and strong volume demand for beverage cans in Spain, health and beauty care packaging throughout the region and, to a lesser extent, PET preforms and bottles in the U. K. Segment income in the Asia-Pacific division was 9.1% of net sales in 2002 versus 8.4% in 2001 and 7.1% in 2000. The improvement in 2002 was primarily due to increased beverage can volumes in China and throughout Southeast Asia and lower raw material costs; partially offset by lower selling prices and a provision for restructuring. The increase in 2001 was due to beverage can sales unit volume growth, particularly in Southeast Asia, and higher sales unit volumes of food cans and plastic beverage closures throughout the division. Provision For Asbestos Crown Cork & Seal Company, Inc. (“Crown Cork”) is one of many defendants in a substantial number of lawsuits filed throughout the United States by persons alleging bodily injury as a result of exposure to asbestos. These claims arose from the insulation operations of a U.S. company, the majority of whose stock Crown Cork purchased in 1963. Approximately ninety days after the stock purchase, this U.S. company sold its insulation operations and was later merged into Crown Cork. Prior to 1998, the amounts paid to asbestos claimants were covered by a fund of $80 made available to Crown Cork under a 1985 settlement with carriers insuring Crown Cork through 1976, when Crown Cork became self-insured. Until 1998, the Company considered that the fund was adequate and that the likelihood of exposure in excess of the amount of the fund was remote. This view was based on the Company’s analysis of its potential exposure, the balance available under the 1985 settlement, historical trends and actual settlement ranges. However, an unexpected increase in claims activity, along with several larger group settlements, caused the Company to reevaluate its position. Each quarter, the Company reviews, and analyzes, its claim experience, settlement trends, changes in the litigation environment and other factors to determine the adequacy of its asbestos accruals. In each of the years 2000 to 2002, the Company has engaged an expert in the field of medical demographics to perform an independent evaluation of the Company’s potential asbestos liability. Adjustments to the asbestos accrual are made based on changes to the above- 34 mentioned factors after consultation with the Company’s expert and legal counsel. During 2002, 2001 and 2000, respectively, Crown Cork (i) received 36,000, 53,000 and 44,000 new claims, (ii) settled or dismissed 43,000, 31,000 and 40,000 claims, and (iii) has 59,000, 66,000 and 44,000 claims outstanding at the end of the respective years. The outstanding claims at December 31, 2002 exclude 33,000 pending claims involving plaintiffs who allege that they are, or were, maritime workers subject to exposure to asbestos, but whose claims the Company believes, based on counsel’s advice, will not, in the aggregate, involve any material liability. During 2001, one jurisdiction accounted for 25,000 claims received, 17,000 of which were settled for $4 in 2001. During 2002, 2001 and 2000, respectively, the Company (i) recorded pre-tax charges of $30, $51 and $255 to increase its accrual, (ii) made asbestos-related payments of $114, $118 and $94, (iii) settled claims totaling $77, $66 and $100, including amounts committed to be paid in future periods and (iv) had outstanding accruals of $263, $347 and $420 at the end of the year. The 2001 charge of $51 included an allowance of $6 for an insurance receivable. In December 2001, the Commonwealth of Pennsylvania enacted legislation that limits the asbestos-related liabilities of Pennsylvania corporations that are successors by corporate merger to companies involved with asbestos. The legislation limits the successor’s liability for asbestos to the acquired company’s asset value. The Company has already paid significantly more for asbestos claims than the acquired company’s asset value. On June 12, 2002, Crown Cork received a favorable ruling from the Philadelphia Court of Common Pleas on the its motion for summary judgment regarding the 376 asbestos-related cases pending against it in that court (in re Asbestos Litigation, October Term 1986, Number 001). The plaintiffs claimed that the legislation was procedurally inapplicable and that, if applicable, it violated due process and other clauses of the United States and Pennsylvania constitutions. The plaintiffs’ appeal of that ruling was heard by the Supreme Court of Pennsylvania on October 22, 2002, and a decision could come at any time. An unfavorable decision may require the company to increase its accrual for pending and future asbestos-related claims. Based on the updated report of the independent expert, the Company’s own review, and the view of counsel concerning the possible effects of the new legislation described above, the Company estimates that its probable and estimable asbestos liability for pending and future asbestos claims will range between $263 and $502. The accrual balance of $263 at the end of 2002 includes $146 for unasserted claims and $50 for committed settlements that will be paid over time, including $41 in 2003. The Company expects total cash payments for asbestos to be approximately $70 in 2003, including $41 under the committed settlements. Historically (1977-2002), Crown Cork estimates that approximately one-quarter of all asbestos claims made against it have been asserted by claimants who claim first ANNUAL~1.QXD 4/2/03 2:42 PM Page 35 exposure to asbestos after 1964. However, because of Crown Cork’s settlement experience to date and the increased difficulty of establishing identification of the subsidiary’s insulation products as the cause of injury by persons alleging first exposure to asbestos after 1964, the Company has not included in its accrual and range of potential liability any amounts for settlements by persons alleging first exposure to asbestos after 1964. Assumptions underlying the accrual and the range of potential liability include that claims for exposure to asbestos that occurred after the sale of the U.S. company’s insulation business in 1964 would not be entitled to settlement payouts and that the Pennsylvania asbestos legislation described above is expected to have a highly favorable impact on Crown Cork’s ability to settle or defend against asbestos-related claims. The Company’s accrual includes estimates for probable costs for claims through the year 2012. The upper end of the Company’s estimated range of possible asbestos costs of $502 includes claims beyond that date. While it is not possible to predict the ultimate outcome of the asbestos-related claims and settlements, the Company believes, after consultation with counsel, that resolution of these matters is not expected to have a material adverse effect on the Company’s financial position. The Company cautions, however, that these estimates for asbestos cases and settlements are difficult to predict and may be influenced by many factors. Accordingly, these matters, if resolved in a manner different from the estimate, could have a material effect on the Company’s financial position and cash flow. Provision For Restructuring During 2002, the Company provided a net charge of $19 ($15 after-tax or $.10 per share) for costs associated with (i) the closure of two European food can plants, (ii) the closure of a crown plant and elimination of a crown operation within Europe, (iii) the elimination of a European metal closures operation, (iv) the downsizing of a European specialty plastics operation and (v) the elimination of a plastic bottle operation in China; partially offset by a credit for the reversal of other exit costs recognized in 2001 due to the favorable resolution of a lease termination in a U.S. food can plant. Included in the net provision was (i) $13 for termination benefits covering approximately 500 employees, 400 of whom were directly involved in manufacturing operations (ii) $8 for asset write-downs and (iii) a credit of $2 for lease termination and other exit costs due to the favorable resolution of the lease termination noted above. The Company anticipates that the restructuring actions will save approximately $10 before tax on an annual basis when fully implemented. During 2001, the Company provided $48 ($46 after-tax or $.37 per share) for costs associated with (i) the closure of six U.S. food can plants, two European crown operations, a European food can plant and a European PET bottle plant and (ii) severance related to downsizing three plants in Africa; partially offset by a credit for the reversal of severance charges recognized in 2000 for certain restructuring plans which the Company decided not to pursue. Included in the net provision for 2001 was (i) $20 for termination benefits for 700 employees, 600 of whom were directly involved in manufacturing operations (ii) $20 for asset write-downs, (iii) $14 for lease termination and other exit costs, and (iv) a credit of $6 for the reversal of severance. During 2000, the Company provided $52 ($37 after-tax or $.29 per share) for costs associated with overhead structure modifications in Europe, the closure of three plants in the Americas division, and the loss on sale of a South American operation to local management. This provision included (i) $42 for severance costs for approximately 1,000 employees, (ii) $5 for lease termination and other exit costs, (iii) $1 for the write-down of assets and (iv) $4 for the loss on sale. The write-downs of assets were made under announced restructuring plans, as the carrying values exceeded the Company’s estimated proceeds from abandonment or disposal. The sale of plant sites may require more than one year to complete due to preparations for sale, such as site cleanup and buyer identification, as well as market conditions and the location of the properties. Provision for Asset Impairments and Loss/Gain On Sale of Assets During 2002, the Company recorded pre-tax charges of $247 ($258 after tax or $1.79 per share) for losses from divestitures of businesses, the sale of assets, and asset impairments outside of restructuring programs. During the fourth quarter of 2002, Constar International, Inc., the Company’s wholly-owned subsidiary, completed its initial public offering. The Company retained a 10.5% interest in Constar with a carrying value of $30, received net proceeds of $460, and recorded a loss of $213 on the portion sold. The Company also completed the sales of its U.S. fragrance pumps business, its European pharmaceutical packaging business, its 15% shareholding in Crown Nampak (Pty) Ltd., and certain businesses in Central and East Africa. The Company received total proceeds of $201 and recorded total pre-tax losses of $26 on these divestitures. In addition to the business divestitures, the Company sold various other assets, primarily real estate, for total proceeds of $45 and a pre-tax gain of $11. The Company also recorded noncash asset impairment charges of (i) $10 to write-off certain surplus assets in the U.S. due to the Company’s assessment that their carrying value will not be recovered based on current operating plans, (ii) $4 to write-down the assets of a U.S. operation the Company is considering for sale or closure, (iii) $3 to write-down the value of surplus U.S. real estate the Company has for sale, and (iv) $2 to write-off the carrying value of other assets. During 2001, the Company recorded a net charge of $213 ($208 after-tax or $1.66 per share) for noncash asset 35 ANNUAL~1.QXD 4/2/03 2:42 PM Page 36 impairment charges and gains from asset sales. Of the total impairment charge, $204 arose from the Company’s planned divestitures of certain interests in Africa, including $71 for the reclassification of cumulative translation adjustments to earnings. The remaining impairment charge of $11 was due to the write-down of surplus equipment. The sale surplus of properties generated proceeds of $28 and a net gain of $2. A charge of $27 ($20 after-tax or $.16 per share) was recorded in 2000 for noncash asset impairment charges for the write-off a minority interest in a machinery company and an investment in Moldova and for losses on the sale of various assets. The investment write-offs were due to uncertainty regarding the ultimate recovery of these investments. The asset sales provided proceeds of $28 and a net loss of $1. Gain From Early Extinguishment of Debt During 2002 the Company entered into privately negotiated debt-for-equity exchanges with holders of its outstanding notes and debentures. The Company exchanged 33,386,880 shares of its common stock with a market value of $250 for debt with an aggregate face value of $271 and accrued interest of $7 and recognized a gain of $28 ($28 after tax or $.19 per share). During January 2003, the Company exchanged an additional 5,386,809 shares of its common stock for debt and accrued interest, totaling $43. Net Interest Expense Interest expense, net of interest income, was $331 in 2002, a decrease of $106 or 24.3% compared to 2001 net interest expense of $437. Net interest expense in 2000 was $373. The decrease in 2002 net interest expense was primarily due to lower average debt outstanding and lower average borrowing rates. The lower average debt outstanding reflects a reduction in working capital, proceeds from sales of assets and businesses and, to a lesser extent, the early extinguishment of debt through debt-for-equity exchanges. The increase in 2001 was primarily due to higher interest rates and fees incurred in connection with the extension of the Company’s $2,500 credit facility and new borrowings under a $400 term loan. The tightening bank credit environment and concern over the Company’s asbestos exposure and operating results contributed to downgrades in the Company’s credit ratings during 2001 and 2000 by the major rating agencies. Due to these downgrades, the Company lost access to several sources of lower cost financing, including the commercial paper market. Further information about the credit facility and term loan along with details of recent refinancing activities are summarized in the Liquidity and Capital Resources section of this discussion and in Notes P and Q to the consolidated financial statements. 36 Translation and Exchange Adjustments Unfavorable foreign exchange adjustments of $27, $10 and $8 were recorded in 2002, 2001 and 2000, respectively, primarily from the remeasurement of the Company’s non- U.S. subsidiaries with a U.S. dollar functional currency, including those in Argentina, Brazil, Colombia and Turkey. in included Taxes on Income Taxes on income for 2002, 2001 and 2000 were provisions of $30 and $528 and a benefit of $58, respectively, against pre- tax losses of $145, $444 and $217, respectively. Significant the 2002 provision were items (i) a credit of $24 for the recovery of U.S. federal taxes paid in prior years, (ii) a charge of $11 on pre-tax losses of $247 from asset impairments and asset sales due to the differences in the book and tax basis, primarily due to goodwill, (iii) a credit of $20 for tax contingencies resolved in the U.S. and (iv) a charge of $20 for a tax contingency which arose in Europe. The provision for 2001 included adjustments of $452 and $114 to the valuation allowance for pre-2001 U.S. deferred tax assets and tax benefits not recognized on 2001 U.S. losses. Further information about income taxes is presented in Note U to the consolidated financial statements. Minority Interests, Net of Equity Earnings Minority interests’ share of net income/(loss) was $24, $10 and $18 in 2002, 2001 and 2000, respectively. The increase in 2002 was primarily due to (i) increased profits in the Company’s joint venture beverage can operations in Colombia, Greece, the Middle East, China and Vietnam, and (ii) improved profitability in the food can operations in Morocco; partially offset by lower profits in Brazil due to the economic turmoil in the region. The decrease in 2001 was due to (i) losses in the Company’s beverage can operations in Vietnam and PET operations in Hungary and Turkey, (ii) the purchase of the minority shares in CarnaudMetalbox Asia Limited during the second quarter of 2000 and (iii) lower profits in Morocco; partially offset by improved results in Brazil. Equity in earnings of affiliates was $8, $6 and $3 in 2002, 2001 and 2000, respectively. The increases in 2002 and 2001 were due to continued improvement in the Company’s joint venture operations in the Middle East. Net Income and Earnings Per Share Net loss of $1,205 for the year ended December 31, 2002, was an increase of $233 from the loss of $972 for the same period in 2001. Loss per share was $8.38 for the year ended December 31, 2002, an increase of $.64 from a per share loss of $7.74 for 2001. The increased losses were primarily due to a charge of $1,014 for the cumulative effect of a change in accounting from the adoption in 2002 of FAS 142; partially offset by (i) higher operating income, including the elimination of goodwill amortization in 2002, (ii) lower net ANNUAL~1.QXD 4/2/03 2:42 PM Page 37 interest expense, and (iii) additions of $452 and $114 to the tax valuation allowance in 2001 for pre-2001 U.S. deferred tax assets and tax benefits not recognized on 2001 U.S. losses. The net loss of $972 in 2001 was an increase of $796 from the loss of $176 for the same period in 2000. Net loss per share of $7.74 was an increase of $6.34 from the loss per share of $1.40 in 2000. The increased losses were primarily due to (i) an increase in the tax valuation allowance to fully reserve for net U.S. deferred tax assets recognized in prior periods, (ii) lower operating income in the Americas and Europe, (iii) tax benefits not taken on 2001 U.S. operating losses, (iv) provisions for asset impairments related to the sale of certain African subsidiaries, and (v) higher net interest expense; partially offset by a lower provision for asbestos. Financial Position Liquidity and Capital Resources Cash and cash equivalents were $363 at December 31, 2002 compared to $456 and $382 at December 31, 2001 and 2000, respectively. The Company’s primary source of cash for 2002 consisted of funds provided from operations of $415 and from investing activities, primarily from sales of businesses, of $591. The increase in funds provided from operations in 2002 versus $310 in 2001 was primarily due to improved operating income and a decrease in interest payments from $469 in 2001 to $333 in 2002, partially offset by lower working capital reductions in 2002. Payments for asbestos were $114 in 2002 and $118 in 2001 and the Company expects to pay approximately $70 in 2003 due to reduced payments on prior year settlements. The Company contributed $144 to its pension plans in 2002 and expects to contribute $125 in 2003. On February 26, 2003, the Company completed a refinancing and formed Crown Holdings, Inc. (“Crown” or “the Company”), a new public holding company. The formation of Crown Holdings, Inc is more fully described in Note N to the consolidated financial statements. The proceeds from the refinancing consisted of the sale of $1,085 of 9.5% second priority senior secured notes due in 2011, C= 285 ($306 equivalent) of 10.25% second priority senior secured notes due in 2011, $725 of 10.875% third priority senior secured notes due in 2013, a $504 first priority term loan due in 2008 and a new $550 first priority revolving credit facility due in 2006. The proceeds of $2,620 from the senior secured notes and the term loan, and $198 of borrowing under the new $550 credit facility, were used to repay the existing credit facility, to repurchase $568 of the Company’s outstanding unsecured notes, and to pay fees and expenses associated with the refinancing. The remaining proceeds of $344 were placed in accounts as collateral for the senior secured notes, the term loan and the revolving credit facility, and may only be used to repurchase or retire existing unsecured notes. The secured notes are senior obligations of Crown European Holdings SA (“CEH”), an indirect wholly-owned subsidiary, and are guaranteed on a senior basis by Crown, Crown Cork & Seal Company, Inc. (“Crown Cork”), substantially all other U.S. subsidiaries, and certain subsidiaries in the U.K., Canada, France, Germany, Mexico, Switzerland and Belgium. The holders of the notes have second and third priority liens on assets of certain of the guarantor subsidiaries and the stock of Crown Cork. CEH may redeem all or some of the second priority secured notes at any time prior to March 2007 and the third priority secured notes at any time prior to March 2008 by paying a make-whole premium. Thereafter, CEH may redeem some or all of the secured notes at redemption prices initially representing a premium to principal equal to one-half of the applicable interest rate on the notes, declining annually thereafter. At any time prior to March 2006, CEH may redeem up to 35% of each of the secured notes with the net cash proceeds of certain equity offerings of capital stock of Crown that are used to capitalize CEH. CEH is also required to make an offer to purchase the secured notes upon the occurrence of certain change of control transactions or asset sales. The note indentures contain covenants that limit the ability of the Company and its subsidiaries to, among other things, incur additional debt, pay dividends or repurchase capital stock, create liens, and engage in sale and leaseback transactions. CEH and the guarantors of the secured notes entered into an agreement to file a registration statement for a registered exchange of the secured notes. If CEH and the guarantors do not comply with their obligations under the registration rights agreement, they may be obligated to pay additional interest on the secured notes until the default is cured. The $504 first priority term loan facility is payable in annual installments equal to 5.0% of the original principal amounts, beginning January 15, 2004, with a final payment due in 2008. The maturity is accelerated to September 2006 in the event that Crown’s unsecured public debt that matures in 2006 is not repaid, or funds are not set aside in a designated account to repay such debt, by September 15, 2006. The term loans include $450 of borrowings in U.S. dollars by Crown Cork & Seal Americas, Inc. (“Crown Americas”) and $54 equivalent of C=50 in borrowings by CEH and bear interest at LIBOR plus 4.25%. The U.S. dollar loans are guaranteed by Crown, Crown Cork, and substantially all other U.S. subsidiaries, and are collateralized by substantially all assets of the U.S. guarantor subsidiaries. The euro loans are guaranteed by Crown, Crown Cork and substantially all other U.S. subsidiaries and by certain subsidiaries in the U.K., Canada, France, Germany, Mexico, Switzerland and Belgium. The euro loans are collateralized by substantially all assets of the U.S. guarantor subsidiaries and assets of certain of the non- U.S. guarantor subsidiaries. The revolving credit facility contains the same guarantee and collateral provisions as the term loan facility and bears interest at LIBOR plus 4.0%. All guarantees are full and unconditional on a joint and several basis. 37 ANNUAL~1.QXD 4/2/03 2:42 PM Page 38 The term loan and revolving credit facilities contain financial covenants including an interest coverage ratio, a fixed charge coverage ratio, a net leverage ratio, a first lien net leverage ratio, and a cash-inflows to cash-outflows ratio of each of Crown Americas and CEH. The facilities are mandatorily prepayable with the proceeds from certain asset sales, certain insurance recoveries on asset losses, debt issuances, equity issuances and excess cash flows. The Company is highly leveraged. The ratio of total debt (net of cash and cash equivalents) to total capitalization was 97.1%, 82.9% and 68.3% at December 31, 2002, 2001 and 2000, respectively. Total capitalization is defined by the Company as total debt (net of cash and cash equivalents), minority interests and shareholders’ equity. The increase in the ratio of total debt to total capitalization is due to the reduction in shareholders’ equity caused primarily by the net loss and the minimum pension liability adjustment. Contractual obligations as of December 31, 2002 updated for the refinancing in 2003 are summarized in the table below. Payments Due by Period 2003 2004 2005 2006 2007 2008 & after Total Short-term debt Long-term debt $ 54 319 $175 $233 $339 $ 45 $3,220 4,331 $ 54 Operating leases 22 16 14 12 10 40 114 Total contractual cash obligations $395 $191 $247 $351 $55 $3,260 $4,499 In 2003 the Company expects that a significant portion of its cash flow will be dedicated to interest payments on its outstanding indebtedness, contributions to its pension plans and to asbestos-related payments. In order to further reduce leverage and future cash interest payments, the Company may from time to time exchange shares of its common stock for the Company’s outstanding notes and debentures. The Company will evaluate any such transactions in light of then existing market conditions and may determine not to pursue such transactions. volume of foreign currency commitments and transactions and significant foreign currency net asset and liability exposures. The Company manages foreign currency exposures at the operating unit level. Exposures that cannot be naturally offset within an operating unit are hedged with derivative financial instruments, where possible. Foreign exchange contracts which hedge defined exposures generally mature within twelve months. The Company does not generally hedge its exposure to translation gains or losses on its non-U.S. net assets because cash flows are often reinvested within the operations which generate them and, where possible, borrowings are obtained in the local functional currency. The Company has also entered into cross-currency swaps to hedge the related foreign currency exchange risk related to subsidiary debt which is denominated in currencies other than the functional currency of the related subsidiary. The swaps outstanding at December 31, 2002 effectively convert U.S. dollar- denominated debt into local currency debt for both interest and principal. The table below provides information in U.S. dollars as of December 31, 2002 about the Company’s forward currency exchange contracts. The majority of the contracts expire in 2003. Buy/Sell Sterling/Euro Euro/Sterling U.S. dollars/Sterling Sterling/U.S. dollars Euro/Polish Zloty Euro/Swiss Francs U.S. dollars/Euro Singapore dollars/U.S. dollars U.S. dollars/Canadian dollars U.S. dollars/Thai Baht Contract Amount Average Contractual Exchange Rate $122 70 44 33 31 26 21 15 13 12 $387 .64 .65 1.56 1.54 4.00 1.46 1.02 1.76 1.58 43.11 Market Risk In the normal course of business, the Company is exposed to fluctuations in currency values, interest rates, commodity prices and other market risks. The Company manages these risks through a program that includes the use of derivative financial instruments, primarily swaps and forwards, which involve little complexity and are not used for trading or speculative purposes. The Company’s objective in managing its exposure to market risk is to limit the impact on earnings and cash flow. International operations, principally European, constitute a significant portion of the Company’s consolidated revenues and identifiable assets. These operations result in a large The Company has an additional $15 in a number of smaller contracts to purchase or sell various other currencies, principally Asian, as of December 31, 2002. The aggregate notional value of foreign exchange contracts outstanding at December 31, 2002 was $402. This aggregate value was $151 or 60.2% higher than at the end of 2001. The increase was primarily due to increased hedging of exposures between sterling and the euro. During 2002 the Company initiated numerous contracts to hedge the exposure of U.K. selling prices on products to be shipped to the European continent due to the continued strength of sterling against the euro. The Company’s refinancing, as described above, included 38 ANNUAL~1.QXD 4/2/03 2:42 PM Page 39 $1,810 of U.S. dollar notes issued by Crown European Holdings (CEH). If CEH is unable to obtain contracts to hedge its exposure to these U.S. dollar obligations, exchange rate movements could have a significant impact on the Company’s results of operations in 2003 and beyond. The Company manages its interest rate risk, primarily from fluctuations in U.S. prime and LIBOR interest rates, in order to balance its exposure between fixed and variable rates while attempting to minimize its interest costs. At December 31, 2002, three cross-currency swaps were outstanding with a U.S. dollar-equivalent notional amount of $700. These swaps effectively convert fixed rate U.S. dollar- denominated debt into fixed rate sterling-denominated debt (£302) and floating rate euro-denominated debt ( C=223). Due to the Company’s refinancing and repurchase of certain notes and debentures, the remaining U.S. dollar- denominated debt will not match the notional amounts of the swaps and the Company could be subject to the affect of changing interest and foreign exchange rates. For debt obligations, the table below presents principal cash flows and related interest rates by year of maturity after consideration of the impact of the Company’s 2003 refinancing. Variable interest rates disclosed represent the weighted average rates at December 31, 2002. Debt converted to fixed or variable rate debt by cross-currency swaps has been included within the appropriate debt classification. Year of Maturity Debt Fixed rate Average interest rate Variable rate Average interest rate 2003 $171 7.2% $202 2.7% 2004 $118 6.0% $57 5.2% 2005 $188 8.3% $45 4.9% 2006 $295 8.4% $44 5.0% 2007 $19 4.4% $26 5.6% Thereafter $2,794 9.5% $426 5.6% At December 31, 2001, debt outstanding included fixed rate debt of $2,510 with an average interest rate of 7.5%, and variable rate debt of $2,810 with an average interest rate of 4.8%. The Company’s basic raw materials, primarily aluminum, tinplate and resins, are subject to significant price fluctuations which may be hedged by the Company through forward commodity contracts. Any gains or losses realized from the use of these contracts are included in inventory to the extent that they are designated and effective as hedges of the anticipated purchases. The maturities of the commodity contracts closely correlate to the anticipated purchases of those commodities. These contracts are used in combination with commercial supply contracts with customers and suppliers to manage exposure to price volatility. The Company’s use of financial instruments in managing market risk exposures described above is consistent with the prior year. Further information on Company financing is presented in Notes P, Q and R to the consolidated financial statements. Capital Expenditures Consolidated capital expenditures were $115 in 2002 compared to $168 in 2001. Expenditures in the Americas Division were $46 in 2002, including spending for additional SuperEnd™ beverage can end capacity. Spending in the European Division of $66 included expenditures for the construction of a new beverage can plant in Spain, equipment modernization and can lightweighting. The Company expects its capital expenditures in 2003 to be approximately $125, which the Company believes is sufficient to maintain its operations at their current levels of capacity and efficiency. At December 31, 2002, the Company had $5 of capital commitments. Environmental Matters Compliance with the Company’s Environmental Protection Policy is a primary management objective and the responsibility of each employee of the Company. The Company is committed to the protection of human health and the environment and is operating within the increasingly complex laws and regulations of national, state, and local environmental agencies or is taking action aimed at assuring compliance with such laws and regulations. Environmental considerations are among the criteria by which the Company evaluates projects, products, processes and purchases, and, accordingly, does not expect compliance with these laws and regulations to have a material effect on the Company’s competitive position, financial condition, results of operations or capital expenditures. The Company is dedicated to a long-term environmental protection program and has initiated and implemented many pollution prevention programs with an emphasis on source reduction. The Company continues to reduce the amount of metal and plastic used in the manufacture of steel, aluminum and plastic containers through “lightweighting” programs. The Company recycles nearly 100% of scrap aluminum, steel, plastic and copper used in its manufacturing processes. Many of the Company’s programs for pollution prevention reduce operating costs and improve operating efficiencies. The Company has been identified by the EPA as a potentially responsible party (along with others, in most cases) at a number of sites. Estimated remedial expenses for active projects are recognized in accordance with generally accepted accounting principles governing probability and the ability to reasonably estimate future costs. Actual expenditures for remediation were $2, $4 and $2 in 2002, 2001 and 2000, respectively. The Company’s balance sheet reflects estimated gross remediation liabilities of $14 and $18 at December 31, 2002 and 2001, respectively. Environmental exposures are difficult to assess for 39 ANNUAL~1.QXD 4/2/03 2:42 PM Page 40 numerous reasons, including the identification of new sites, advances in technology, changes in environmental laws and regulations and their application, the scarcity of reliable data pertaining to identified sites, the difficulty in assessing the involvement of and the financial capability of other potentially responsible parties and the time periods or the sometimes lengthy time periods over which site remediation occurs. It is possible that some of these matters, the outcome of which are subject to various uncertainties, may be decided unfavorably against the Company. It is, however, the opinion of Company management, after consulting with counsel, that any unfavorable decision will not have a material adverse effect on the Company’s financial position, cash flows or results of operations. Common Stock and Other Shareholders’ Equity Details of a corporate reorganization consummated in connection with the Company’s 2003 refinancing and activities in its common stock for the past three years are provided in Note N to the consolidated financial statements. Shareholders’ equity/(deficit) was ($87) at December 31, 2002 compared to $804 and $2,109 at December 31, 2001 and 2000, respectively. The decrease in 2002 equity was primarily due to the net loss for the year of $1,205 and a charge of $148 for the adjustment to the minimum pension liability; partially offset by net currency translation gains of $203, and the issuance of shares with an aggregate market value of $250 in debt-for-equity exchanges. The decrease in 2001 equity was primarily due to the net loss for the year of $972, currency translation losses of $60, and a $273 minimum pension liability adjustment. The Company’s 1998 share repurchase program allows for the repurchase of up to ten million shares of outstanding common and preferred stock. The Company’s new credit agreement entered into in 2003, however, prohibits the repurchase of common stock. The Company acquired 6,082 shares, 20,695 shares and 3,165,528 shares of common stock for less than $1 in 2002 and 2001 and $49 in 2000, respectively. The Company declared cash dividends on common stock of $125 in 2000. The Company paid no dividends in 2001 and 2002. The Company’s credit facility prohibits the payment of dividends. At December 31, 2002, common shareholders of record numbered 5,579 compared with 5,552 at the end of 2001. Total common shares outstanding were 159,430,075 at December 31, 2002 compared to 125,702,056 at December 31, 2001. The increase in shares outstanding was primarily due to the exchanges of debt for equity during 2002. During 2000, all outstanding shares of acquisition preferred stock were converted into approximately 7.6 million shares of common stock. The Board of Directors adopted a Shareholder Rights Plan in 1995, as amended in 2000, and declared a dividend of one right for each outstanding share of common stock. Such rights only become exercisable, or transferable apart from the common stock, after a person or group acquires beneficial ownership of, or commences a tender or exchange offer for, 15% or more of the Company’s common stock. Each right then may be exercised to acquire one share of common stock at an exercise price of $200, subject to adjustment. Alternatively, under certain circumstances involving the acquisition by a person or group of 15% or more of the Company’s common stock, each right will entitle its holder to purchase a number of shares of the Company’s common stock having a market value of two times the exercise price of the right. In the event the Company is acquired in a merger or other business combination transaction after a person or group has acquired 15% or more of the Company’s common stock, each right will entitle its holder to purchase a number of the acquiring company’s common shares having a market value of two times the exercise price of the right. The rights may be redeemed by the Company at $.01 per right at any time until the tenth day following public announcement that a 15% position has been acquired. The rights will expire on August 10, 2005. On February 21, 2003 in connection with the formation of Crown Holdings, Inc., as discussed in Note N to the consolidated financial statements, the existing Shareholders’ Rights Plan was terminated. At the same time a new Rights Agreement was entered into by Crown Holdings, Inc. with terms substantially identical to the terminated plan. Inflation Inflation has not had a significant impact on the Company over the past three years and the Company does not expect it to have a significant impact on the results of operations or financial condition in the foreseeable future. Critical Accounting Policies The accompanying consolidated financial statements have been prepared in accordance with accounting principles generally accepted in the United States which require that management make numerous estimates and assumptions. Actual results could differ from those estimates and assumptions, impacting the reported results of operations and financial position of the Company. The Company’s significant accounting policies are more fully described in Note A to the consolidated financial statements. Certain accounting policies, however, are considered to be critical in that (i) they are most important to the depiction of the Company’s financial condition and results of operations and (ii) their application requires management’s most subjective judgment in making estimates about the effect of matters 40 ANNUAL~1.QXD 4/2/03 2:42 PM Page 41 that are inherently uncertain. The Company’s potential liability for asbestos cases is highly uncertain due to the difficulty of forecasting many factors, including the level of future claims, the rate of receipt of claims, the jurisdiction in which claims are filed, the terms of settlements of other defendants with asbestos- related liabilities, the bankruptcy filings of other defendants (which may result in additional claims and higher settlement demands for non-bankrupt defendants), and the effect of the new Pennsylvania asbestos legislation (including its validity and applicability to non-Pennsylvania jurisdictions, where the substantial majority of the Company’s asbestos cases are filed). As additional experience is gained regarding claims or other new information becomes available regarding the potential liability, the Company will reassess the potential liability and revise its estimates as appropriate. If facts and circumstances indicate goodwill may be impaired, the Company performs an impairment review by comparing the fair value of a reporting unit, including goodwill, to its carrying value. The impairment review involves a number of assumptions and judgments including the identification of the appropriate reporting units and the calculation of fair value. The Company uses a combination of market values for comparable businesses and discounted cash flow projections to calculate fair value. The Company’s estimates of future cash flows includes assumptions concerning future operating performance, economic conditions, and technological changes and may differ from actual future cash flows. The Company records a valuation allowance to reduce its deferred tax assets to the amount that is more likely than not to be realized in the future. The estimate of the amount that is more likely than not to be realized requires the use of assumptions concerning the Company’s future income. Actual results may differ from those estimates. Should the Company change its estimate of the amount of its deferred tax assets that it would be able to realize, an adjustment to the valuation allowance would result in an increase or decrease in net income in the period such a change in estimate was made. Accounting for pensions and postretirement benefit plans requires the use of estimates and assumptions regarding numerous factors, including discount rate, rate of return on plan assets, compensation increases, health care cost increases, mortality and employee turnover. Actual results may differ from the Company’s actuarial assumptions, which may have an impact on the amount of reported expense or liability for pensions or postretirement benefits. The rate of return assumption is reviewed at each measurement date based on the pension plans’ investment policies and an analysis of the historical returns of the capital markets, adjusted for current interest rates as appropriate. For 2003 the Company is lowering its expected rate of return on plan assets to 9.0% in the U.S. and Canada from 9.5% in 2002, and to 8.5% in the U.K. from 9.25% in 2002. The discount rate is developed at each measurement date by reference to published indices of high-quality bond yields. A .25% change in the expected rate of return would change 2003 pension expense by approximately $7. A .25% change in the discount rates would change 2003 pension expense by approximately $12. The Company accounts for stock-based compensation expense using the intrinsic value method. The effect on net income and earnings per share if the Company had applied the fair value provisions of FAS 123 is disclosed in Note A to the consolidated financial statements. Recent Accounting Pronouncements In June 2001, the FASB issued SFAS No. 143 (“FAS 143”), “Accounting for Asset Retirement Obligations.” This standard, effective for the Company on January 1, 2003, establishes accounting guidelines for the recognition and measurement of obligations for the retirement of tangible long-lived assets. The obligation is to be recorded at fair value in the period in which it is incurred. Adoption of this standard is not expected to have a material impact on the Company’s results of operations or financial position. During July 2002, the FASB issued SFAS No. 146 (“FAS 146”), “Accounting for Costs Associated with Exit or Disposal Activities.” FAS 146 establishes accounting and reporting guidelines for the recognition and measurement of a liability at its fair value for the cost associated with an exit, including restructuring, or disposal activity in the period in which the liability is incurred, rather than at the date of a commitment to an exit or disposal plan. The standard supercedes Emerging Issues Task Force No. 94-3, “Liability Recognition for Certain Employee Termination Benefits and Other Costs to Exit an Activity (including Certain Costs Incurred in a Restructuring).” The standard, effective for exit or disposal activities initiated on or after January 1, 2003, does not impact recognition of costs under the Company’s outstanding programs. Adoption by the Company of this standard may impact the timing of the recognition of costs associated with future exit or disposal activities, dependent upon the nature of the actions initiated. In November 2002, the FASB issued FASB Interpretation No. 45 (“FIN 45”), “Guarantor’s Accounting and Disclosure Requirements for Guarantees, Including Indirect Guarantees of Indebtedness of Others.” FIN 45 requires a guarantor to recognize, at the inception of a qualified guarantee, a liability for the fair value of the obligation undertaken in issuing the guarantee. The guarantee disclosure requirements of FIN 45 became effective in the fourth quarter of 2002. The initial recognition and measurement requirements are effective on a prospective 41 ANNUAL~1.QXD 4/2/03 2:42 PM Page 42 basis for qualified guarantees issued or modified after December 31, 2002. In January 2003, the FASB issued FIN 46, “Consolidation of Variable Interest Entities.” FIN 46 sets forth the criteria used in determining whether an investment in a variable interest entity (“VIE”) should be consolidated and is based on the general premise that companies that control another entity through interests other than voting interests should consolidate the controlled entity. FIN 46 would require the consolidation of specified VIEs created before February 1, 2003 commencing in the third quarter of 2003. For specified VIEs created after January 31, 2003, the interpretation would require immediate consolidation if circumstances warrant such consolidation. The Company does not expect the implementation of this interpretation to have a material impact on its consolidated financial statements. Forward Looking Statements Statements in this annual report, including those in “Management’s Discussion and Analysis of Financial Condition and Results of Operations,” and in the discussions of the provision for asbestos and other contingencies in Note K to the consolidated financial statements included in this Annual Report, which are not historical facts (including any statements concerning plans and objectives of management for future operations or economic performance, or assumptions related thereto), are “forward-looking statements,” within the meaning of the federal securities laws. In addition, the Company and its representatives may from time to time make other oral or written statements which are also “forward-looking statements.” Forward- looking statements can be identified by words, such as “believes,” “estimates,” “anticipates,” “expects” and other words of similar meaning in connection with a discussion of future operating or financial performance. These may include, among others, statements relating to: (i) the Company’s plans or objectives for future operations, products or financial performance, (ii) the Company’s indebtedness, (iii) the impact of an economic downturn or growth in particular regions, (iv) anticipated uses of cash, (v) cost reduction efforts and expected savings and (vi) the expected outcome of contingencies, including with respect to asbestos- related litigation and pension liabilities. These forward-looking statements are made based upon management’s expectations and beliefs concerning future events impacting the Company and therefore involve a number of risks and uncertainties. Management cautions that forward-looking statements are not guarantees and that actual results could differ materially from those expressed or implied in the forward-looking statements. Important factors that could cause the actual results of operations or financial condition of the Company to differ include, but are not necessarily limited to, the ability of the Company to repay, refinance or restructure its short and long-term indebtedness on adequate terms and to comply with the terms of its agreements relating to debt; loss of customers, including the loss of any significant customer, the Company’s ability to obtain and maintain adequate pricing for its products, including the impact on the Company’s revenue, margins and market share and the ongoing impact of recent price increases; the impact of the Company’s recent initiative to generate additional cash, including the reduction of working capital levels and capital spending; the ability of the Company to realize cost savings from its restructuring programs; changes in the availability and pricing of raw materials (including aluminum can sheet, steel tinplate, plastic resin, inks and coatings) and the Company’s ability to pass raw material price increases through to its customers or to otherwise manage these commodity pricing risks; the financial condition of the Company’s vendors and customers; the Company’s ability to generate significant cash to meet its obligations and invest in its business and to maintain appropriate debt levels; the Company’s ability to maintain adequate sources of capital and liquidity; the Company’s ability to realize efficient capacity utilization and inventory levels and to innovate new designs and technologies for its products in a cost-effective manner; changes in consumer preferences for different packaging products; competitive pressures, including new product developments, industry overcapacity, or changes in competitors’ pricing for products; the Company’s ability to generate sufficient production capacity; changes in governmental regulations or enforcement practices, including with respect to environmental, health and safety matters and restrictions as to foreign investment or operation; weather conditions including its effect on demand for beverages and on crop yields for fruits and vegetables stored in food containers; changes or differences in U.S. or international economic or political conditions, such as inflation or fluctuations in interest or foreign exchange rates and tax rates; war or acts of terrorism that may disrupt the Company’s production or the supply or pricing of raw materials, impact the financial condition of customers or adversely affect the Company’s ability to refinance or restructure its remaining indebtedness; energy and natural resource costs; the costs and other effects of legal and administrative cases and proceedings, settlements and investigations; the outcome of asbestos-related litigation (including the number and size of future claims and the terms of settlements, and the impact of bankruptcy filings by other companies with asbestos-related liabilities, any of which could increase Crown Cork’s asbestos-related costs 42 ANNUAL~1.QXD 4/2/03 2:42 PM Page 43 over time, the adequacy of reserves established for asbestos- related liabilities, Crown Cork’s ability to obtain resolution without payment of asbestos-related claims by persons alleging first exposure to asbestos after 1964; and the impact of the recent Pennsylvania corporate legislation dealing with asbestos liabilities, litigation challenging that legislation and any future legislation dealing with asbestos liabilities), labor relations and workforce and social costs, including the Company’s pension obligations and other employee or retiree costs; investment performance of the Company’s pension plans, costs and difficulties related to the integration of acquired businesses; and the impact of any potential dispositions or other strategic realignments. Some of the factors noted above are discussed elsewhere in this Annual Report and prior Company filings with the Securities and Exchange Commission (“SEC”). In addition, other factors have been or may be discussed from time to time in the Company’s SEC filings. While the Company periodically reassesses material trends and uncertainties affecting the Company’s results of operations and financial condition in connection with the preparation of Management’s Discussion and Analysis of Financial Condition and Results of Operations and certain other sections contained in the Company’s quarterly, annual or other reports filed with the SEC, the Company does not intend to review or revise any particular forward-looking statement in light of future events. 43 ANNUAL~1.QXD 4/2/03 2:42 PM Page 44 Investor Information Company Profile Crown Holdings, Inc. is a leading manufacturer of packaging products for consumer marketing companies around the world. We make a wide range of metal packaging for food, beverage, personal care, household and industrial products; dispensing systems and closures; plastic and metal closures; and canmaking equipment. As of December 31, 2002, the Company operated 191 plants located in 44 countries, employing approximately 28,300 people. STOCK TRADING INFORMATION Stock Symbol: CCK (Common) Stock Exchange Listing: New York Stock Exchange Corporate Headquarters One Crown Way Philadelphia, PA 19154-4599 Main phone: (215) 698-5100 Shareholder Services Registered shareholders needing information about stock holdings, transfer requirements, registration changes, account consolidations, lost certificates or address changes should contact the Company’s stock transfer agent and registrar: Mailing Address: EquiServe Trust Company, N.A. Shareholder Services Group P.O. Box 43069 Providence, RI 02940-3069 Telephone Response Center: 1-800-317-4445 Outside U.S. & Canada (201) 240-8800 Private Courier Delivery Address: EquiServe Trust Company, N.A. 150 Royall Street Canton, MA 02021 Internet website: http://www.equiserve.com E-Mail address: equiserve@equiserve.com Telecommunications Device for the Hearing Impaired (TDD) : 1-800-952-9245 Owners of shares held in street name (shares held by any bank or broker in the name of the bank or brokerage house) should direct communications or administrative matters to their bank or stockbroker. 44 Independent Accountants PricewaterhouseCoopers LLP Two Commerce Square Suite 1700 2001 Market Street Philadelphia, PA 19103 Forms 10-K and 10-Q The Company will provide without charge to its shareholders a printed copy of its 2002 Annual Report on Form 10-K, excluding exhibits, as filed with the Securities and Exchange Commission. To request a copy of the Company’s annual report, call 804-327-3400 or toll free 888-400-7789. Canadian callers should dial 888-757-5989. Copies in electronic format of the Company’s annual report and filings with the SEC are available at its website at www.crowncork.com under Annual Report and SEC filings. Internet Visit our website on the Internet at http://www.crowncork.com for more information about the Company, including news releases and investor information. INCORPORATED — COMMONWEALTH OF PENNSYLVANIA This report is printed on recycled paper. ANNUAL~1.QXD 4/2/03 2:42 PM Page 45 ANNUAL~1.QXD 4/2/03 2:42 PM Page 46 Crown Holdings, Inc. Corporate Headquarters One Crown Way Philadelphia, PA 19154-4599

Continue reading text version or see original annual report in PDF format above