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Lennox International

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FY2002 Annual Report · Lennox International
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2002 Annual Report

Advanced

DistributorProducts

Lennox International is a leading pro-

vider  of  climate  control  solutions  for

heating, air conditioning, and refriger-

ation  markets  around  the  world.  We

have  built  our  business  on  a  heritage

of integrity and innovation dating back

to 1895. The 18,000 employees who

make up Lennox International are dedi-

cated to providing trusted brands, inno-

vative  products,  unsurpassed  quality,

and responsive service.

Who We Are

Lennox International operates in three key businesses:

1

2

3

Heating & Cooling.

Service Experts.

Refrigeration.

We  manufacture  and  market  the
heating and cooling equipment that
makes your indoor environment more
comfortable: furnaces, heat pumps,
air conditioners, commercial heating
and cooling equipment, hearth prod-
ucts, and a variety of indoor air quality
equipment, including humidifiers and
electronic air cleaners.

We are Service Experts, the company
to trust for heating, cooling, and indoor
air quality needs. With approximately
200 North American service centers
representing $1 billion in sales, we are
a  leading  provider  of  retail  heating,
ventilation, and air conditioning (HVAC)
equipment sales and services.

Our  refrigeration  products  are  sold
under well-established brand names,
primarily for cold storage applications
in supermarkets, convenience stores,
restaurants, warehouses, and dis-
tribution centers. We are a leading
provider of commercial refrigeration
products  in  North  America  and  a
growing presence internationally.

Our Businesses

Year in Review

Revenues
(in billions)

$3.2

$3.1 $3.0

$2.4

$1.8

Operating Income*
(in millions)

$164

$156

$107

$126

$65

Net Income*
(in millions)

$73

$62

$53

$57

$10

’98

’99

’00

’01

’02

’98

’99

’00

’01

’02

*excludes restructuring charges; goodwill 
impairment; gains, losses and other items.

’98

’99

’00

’01

’02

2002 Sales
Heating & Cooling
   Residential.......40%
   Commercial.....14%
Service Experts...30%
Refrigeration.......12%
Other....................4%

2002 Segment Operating Income**
Heating & Cooling
   Residential.......59%
   Commercial.....10%
Service Experts...13%
Refrigeration.......18%

Global Mix
US & Canada......88%
International.......12%

**excludes unallocated corporate expense and non-recurring items.

1

Financial Highlights

(In millions, except per share data)

2002(1)

2001(2)

2000(3)

1999

1998

For the year ending December 31,

Statement of operations data

Net sales(4)

Income (loss) from operations

Net income (loss)

Diluted earnings (loss) per share

Dividends per share

Other data

Capital expenditures

Research and development expenses

Balance sheet data

Working capital

Total assets

Total debt

Stockholders’ equity

Notes:

$3,025.8

$3,113.6

$3,242.2

$2,357.5

$1,818.4

125.6

(190.4)

(3.23)

0.380

22.7

38.2

137.6

1,521.7

379.9

452.8

(0.7)

(42.4)

(0.75)

0.380

17.4

37.3

158.8

1,794.0

517.8

654.6

158.6

59.1

1.05

0.380

58.3

36.5

311.3

2,055.0

690.5

743.1

155.9

73.2

1.81

0.350

76.7

39.1

424.6

1,683.7

577.0

597.9

106.6

52.5

1.47

0.325

52.4

33.3

263.3

1,151.6

317.4

375.6

(1) Includes after-tax restructuring charges of $6.1 million, or $0.10 per diluted share, and after-tax (gains), losses and other expenses of $(5.2) million, or $(0.09) per

diluted share. 2002 also includes after-tax goodwill impairment of $249.2 million, or $4.23 per diluted share, as a result of adoption of Statement of Financial Accounting

Standards (SFAS) No. 142 “Goodwill and Other Intangible Assets,” and a $(3.0) million, or $(0.05) per diluted share, favorable resolution of tax contingencies from a

prior year. Excluding these items, net income is $56.7 million.

(2) Includes after-tax restructuring and impairment charges of $51.9 million, or $0.92 per diluted share. Excluding these charges, net income is $9.5 million.

(3) Includes an after-tax restructuring charge of $2.8 million, or $0.05 per diluted share. Excluding this charge, net income is $61.9 million.

(4) As a result of adopting Emerging Issues Task Force (EITF) 01-9 in 2002, the Company restated prior years net sales. EITF 01-9 addresses various issues related to the
income statement classification of certain promotional payments. The adoption of EITF 01-9 reduced 2001, 2000, 1999 and 1998 net sales by $6.0 million, $5.2 million,

$4.2 million and $3.4 million, respectively.

Message to Our Shareholders

“Achieving success by following a code of

for the year was over 33%. This was our

Our total corporate sales were $3.0 billion,

business principles we share and believe.”

second straight year of delivering returns

with  revenues  from  our  core  businesses,

That’s how we defined integrity in our 2001

of  more  than  30%  when  the  broader

despite  mixed  demand,  down  less  than

annual  report.  We  also  shared  examples

stock market indices declined.

1%  from  2001.  Our  operating  margin  in

of  how  integrity  has  been  Lennox  Inter-

national’s  core  business  value  for  over  a

century.  We  stressed  integrity  would  be

key  to  meeting  our  challenges  in  2002

and the years to come—and that we were

confident of success.

We did exactly what we said we were going

to do. Throughout 2002, in the midst of a

highly  challenging  global  business  envi-

ronment,  we  stood  by  our  century-old

business principles—leading our industry

in  product  innovation,  expanding  and

enhancing  our  products  and  services,

carefully  building  and  managing  our

brands, and improving our financial perfor-

mance—and we made dramatic progress.

In fact, our total return to our stockholders

While we took aggressive action to sharpen

our focus on our core businesses, we also

laid a strong foundation to take advantage

of future growth opportunities, and we’re

excited  to  share  that  news  with  you.  But

first, let’s look at last year’s performance.

2002 performance: 
significant improvement

LII  achieved  significant  improvement  in

many key performance areas, most notably

operating  margins  and  earnings.  While

favorable  weather  supported  our  domes-

tic  residential  businesses,  demand  from

our  commercial  customers  for  heating,

cooling, and refrigeration equipment and

services was soft.

2002—excluding restructuring expenses;

gains, losses, and other items; and goodwill

amortization  and  impairment—expanded

150 basis points to 4.2% from 2001. On

the  same  basis,  our  net  income  more

than  doubled  to  $57  million,  or  $0.96

earnings per diluted share. In accordance

with  generally  accepted  accounting  prin-

ciples  (GAAP)  and  including  the  $249

million  goodwill  impairment  charge  the

company recorded in the first quarter, LII

reported  a  net  loss  of  $190  million,  or

$3.23 per diluted share, in 2002.

We continued to concentrate on our bal-

ance  sheet  and  generated  strong  free

cash flow of $191 million in 2002, which

we used primarily to reduce our total debt

3

“Throughout 2002, in the midst of a highly challenging global business environment,
we stood by our century-old business principles…and we made dramatic progress.”

John W. Norris, Jr., Chairman of the Board & Robert E. Schjerven, Chief Executive Officer 

by $138 million, or 27%. As of December

which we have clear competitive advan-

improved  pricing,  segment  operating

31, 2002 our total debt was $380 million,

tages and strong potential for profitable

margins  improved  275  basis  points  to

the  lowest  level  reported  on  our  balance

growth. We entered into a joint venture

2.6% in 2002 from the prior year. While

sheet since LII went public in 1999. Thanks

with  Outokumpu  Oyj  of  Finland,  with

the  top  line  remains  challenging,  our

to  our  disciplined  approach  to  capital

Outokumpu taking a 55% interest in our

Service  Experts  management  is  devel-

expenditures,  diligent  working  capital

heat  transfer  segment,  a  components

oping  numerous  marketing  and  busi-

management, and improved earnings, we

business, allowing us to focus on improv-

ness development initiatives to address

were able to reduce our debt-to-total cap-

ing our effectiveness in providing value-

this situation, consistent with our goal of

ital  ratio  to  45.6%  from  55.1%  in  2001,

added,  branded  products  and  services

continued improvement in profitability.

adjusting  the  prior-year  numbers  for  the

in  our  core  markets.  We  completed  an

impact  of  FAS  142  goodwill  impairment.

extensive rationalization program involv-

Our  target  had  been  50%,  and  we  feel

ing several of our manufacturing, sales,

continued  debt  reduction  is  appropriate

and  distribution  facilities  in  North  and

given the current business environment.

South  America,  Europe,  and  Asia.  We

also exited several non-core and under-

performing product lines.

Critical  to  our  broad-based  success  in

2002 were the dedication and hard work

of  our  18,000  employees  worldwide.

Together, they developed innovative ideas

for new products, new services, and new

and  improved  ways  of  doing  business—

and successfully put those ideas to work.

Our progress was not limited to our finan-

cial performance:

• We  sharpened  our  focus  on  our  core

strengths in the heating, ventilation, air

conditioning, and refrigeration (HVACR)

industry,  allowing  us  to  channel  our

energy  and  resources  into  areas  in

• Service  Experts,  our  direct-to-customer

We are grateful to all of our employees for

business, realized important operational

their commitment to LII and will continue

improvements  and  showed  profitable

to  look  to  them  for  the  best  ideas  in  the

results for the year. Thanks to better

coming years.

labor management, lower overhead, and

“In terms of both our continued commitment
to profitability and top line performance for
our core businesses, we are well-positioned
for growth.”

5

Confidence in the future: 
three core businesses

Our  confidence  in  our  potential  to  build

looking  for  trusted,  recognized  brand

shareholder value in all three of our busi-

names. Also, our core heating and cool-

LII  is  now  clearly  focused  on  three  core

nesses is high:

businesses:  Heating  &  Cooling,  Service

• They  are  businesses  in  which  we  have

core competencies, considerable expe-

rience, important competitive advantages

ing equipment markets, while maturing,

have  demonstrated  long-term  growth

driven by product replacement as the size

of the installed base continues to expand.

Experts, and Refrigeration.

In  terms  of  both  our  continued  commit-

ment to profitability and top line perform-

ance for our core businesses, we are well

positioned  for  growth.  Continued  perfor-

mance  improvements  in  our  core  busi-

—including well-established distribution

While we take pride in our achievements

channels  and  widely  recognized  and

in 2002, we are by no means satisfied. In

respected  brand  names—and  a  real

last  year’s  report,  we  defined  integrity

passion to excel.

nesses are generating the cash needed to

• They are related industries, focused on

take advantage of important opportunities

climate  control  and  specializing  in  fin-

down  the  road,  while  a  stronger  balance

ished  goods  and  services,  with  strong

sheet  provides  more  flexibility  for  growth

potential for developing synergies.

initiatives.  Our  successful  sale  of  $143

million in convertible notes in May of 2002

was also an important step to better align

our  capital  structure  with  our  long-term

growth prospects.

• They  are  businesses  with  significant

growth  potential.  For  example,  Service

Experts  operates  in  a  $40  billion-plus

service industry currently dominated by

no major player, but one in which resi-

dential  and  commercial  customers  are

simply  as  our  way  of  doing  business—

taking pride and inspiration from our past

century of achievements, while constantly

striving for future improvement. For LII in

2003 and beyond, integrity will mean what

it  has  always  meant:  sticking  to  the  core

values  that  have  brought  us  success  for

over a century, exploring opportunities for

profitable growth, and remaining committed

to increasing value for our shareholders.

Robert E. Schjerven
Chief Executive Officer 

John W. Norris, Jr.
Chairman of the Board

Lennox  International:  sharpening  our  focus. We  increased

our focus on providing the best finished products and services

to our core heating, cooling, and refrigeration markets by

completing the formation of a joint venture with Outokumpu Oyj

of Finland. Outokumpu purchased a 55% interest in our heat

transfer  segment—a  relatively  capital-intensive  components

business—for which we received $55 million.

Focus on our Core Businesses

Heating  and  cooling:  pursuing  new  market  opportunities. Successful  marketing  of  the  Dave
Lennox Signature(cid:2) Collection of residential home comfort products doubled the portion of Lennox

Industries’ revenue from its top-of-the-line equipment. Advanced Distributor Products launched
its Healthy Solutions(cid:2) line of evaporator coils—key components in air conditioning systems—

that further address growing indoor air quality concerns by utilizing a mold- and mildew-resistant

drain pan design. We also became the first heating and cooling manufacturer to partner with

the Indoor Air Quality Association in a program to increase consumer awareness of indoor air
quality issues. In addition, Lennox Industries enhanced its popular L Series(cid:3) line of commercial

rooftop systems, including higher efficiencies on our standard efficiency models and significantly
expanding the number of models offering the Humiditrol(cid:3) dehumidification system—removing

eight times more moisture than competing products—as a factory-installed option.

Service  Experts:  building  business. Our

retail heating and cooling service segment

made  considerable  progress  in  building

its commercial service business. We were

selected to provide service to 300 AutoZone

stores, 99 Pep Boy locations, and 65 Disney

Store locations. We expanded our service

to Washington Mutual by 35 locations when

it  acquired  Dime  Bank  in  the  New  York

area, and added four servicing locations to

strengthen our ability to serve our existing

customer base. In the residential market,

we  were  selected  as  one  of  the  preferred

providers of home comfort service for 

Ace USA Warranty Division’s home war-

ranty program.

Refrigeration:  growing  interna-

tionally. The  highly  fragmented,

$2.1 billion served commercial

refrigeration  market  represents

tremendous  global  growth  poten-

tial.  Product  technologies,  appli-

cations, and distribution channels

are  relatively  universal,  enabling

us to leverage the success of our

domestic  business  in  growing

international markets.

7

Teaming  up  for  cost  savings: As  purchasers  of  a  combined  total  of  over

$1.5  billion  in  materials,  supplies,  and  services  annually,  LII  subsidiaries

began working even more closely through corporate procurement councils to

implement the most cost-effective strategies. Over $100 million in material

purchasing  was  conducted  through  reverse  Internet  auctions,  with  realized

cost  savings  up  to  47%.  The  reverse  auction  program  continues  in  2003,

with another $100 million in material purchases planned.

Improving our Profitability

Running  leaner: We  successfully  implemented  programs  aimed  at  streamlining  our

manufacturing  operations  and  increasing  efficiency  throughout  our  company.  Cost

reduction programs involving overhead structures and the design and manufacture of

our  products  contributed  to  a  total  of  nearly  $70  million  in  annualized  savings,  of

which  we  realized  $26  million  in  2002.  Through  lean  initiatives  we  decreased  our

inventory by 22% in 2002 and reduced working capital as a percentage of sales by

330 basis points to 19.6%. In our core businesses, sales per employee have grown by

14% in the past two years.

Streamlining operations: In 2002, we completed an extensive rationali-

zation program involving several of our manufacturing, sales, and distribution

facilities. Since that program began two years ago, we have closed plants

in  France,  the  Netherlands,  Australia,  and  Canada.  We  have  also  sold,

closed,  or  merged  underperforming  Service  Experts  service  centers,  and

pared  back  several  non-core  and  underperforming  product  lines  in  Asia,

Australia, and South America.

Commercial  success:  With  the  industry’s  Lowest  LifeCycle  Cost(cid:2)

savings and industry-leading configure-to-order lead times of just three
weeks, Lennox’ L Series(cid:3) line of commercial equipment was instrumen-

tal in the U.S. Department of Energy naming Lennox a joint provider

of energy-efficient commercial heating and air conditioning equipment.

That  same  commitment  to  product  innovation  and  customer  service

resulted in McDonald’s ranking Lennox number one in a survey of its

construction suppliers.

Providing industry leadership: 

Heating & Cooling

Heating  and  cooling  innovation: The  introduction  of  the  Dave  Lennox  Signature(cid:2)

Collection of home comfort equipment featured residential products with industry-leading

performance—including the quietest furnace, quietest air conditioner, and most effective

air  purification  system—and  a  compelling  consumer  marketing  campaign.  It  helped

Lennox  Industries  earn  Good  Housekeeping  Seal  and  Environmental  Protection  Agency

awards.

Distribution growth: Through an exclusive

agreement  signed  with  Tradewinds  LLC,

a  subsidiary  of  Watsco  Inc.—a  leading

HVAC equipment distributor—several LII
facilities  are  manufacturing  Whirlpool(cid:3)-

branded  HVAC  products.  Thanks  to  our

lean  manufacturing  initiatives,  we  can

manufacture  the  new  product  without

adding  capacity—positioning  us  well  for

continued growth of our return on invested

capital.  We  also  increased  distributor

locations  carrying  the  Armstrong  Air,

Ducane,  and  ADP  brands  by  21%,  end-

ing  the  year  with  over  2,100  points  of

sale throughout the U.S. and Canada.

Expanding our online network:

We   c o n t i n u e d   t o   g r o w   o u r

business-to-business capabilities

through  Lennox  Industries’
DaveNet(cid:2) and  Armstrong  Air

Conditioning’s Velocit-e electronic

business systems. Enhanced order

and warranty processing features

made doing business online more

convenient  and  cost-effective

than ever. By the end of 2002,

10% of all Lennox product orders

and  half  of  all  Lennox  warranty

claims were processed online.

9

Improved  financial  results:  We  made  great  strides  in  building  a

performance-oriented culture at Service Experts. Thanks to a con-

tinued  focus  on  cost  reduction,  labor  management,  and  pricing,

Service Experts posted a segment operating profit of $24 million—

a dramatic improvement over the segment operating loss of $2 mil-

lion* in 2001—and had positive free cash flow.

*adjusted for SFAS 142 goodwill amortization

Building a culture of performance:  

Service Experts

Better focus through reorganization: We refocused the field management organization

by  halving  the  number  of  regions  from  six  to  three.  In  addition,  we  created  two  new

districts  to  effectively  manage  the  unique  opportunities  in  commercial  and  residential

new construction—markets with concentrated purchasing power, as opposed to the single

unit  sales  to  individual  homeowners.  We  also  centralized  the  accounting  functions  for 

50 service centers into three regional accounting centers, improving control and further

streamlining administration.

Controlling  costs:  Careful  management  of  SG&A  costs  at  the  corporate  and  dealer

service center levels resulted in a $21 million, or 7% reduction from 2001 to 2002.

Aggressively addressing procurement costs, we reduced our preferred suppliers of parts

and supplies from 30 to seven. We also implemented a new fleet management program,

effectively centralizing procurement, leasing, fuel, maintenance, and driver safety.

Products and service you can trust: We invested over 70,000 hours of training to help

our personnel deliver the highest quality service to our customers. Further reinforced

by our 100% customer satisfaction guarantee on the sales and service of home comfort

equipment, Service Experts is providing homeowners across North America the best in

home comfort and peace of mind.

International growth: We gained new customers, sales, and market

share in Brazil and Europe, thanks to enhanced global coordina-

tion of our strategy, supply chain, best practices, and information

technologies. Successful consolidation of our facilities in France

further focused and streamlined our manufacturing operations.

Growing globally:

Refrigeration

Success in North America: We recorded top line growth in all major product lines and

achieved EBIT margins in the mid-teens while picking up several points of market

share, thanks in part to the successful launch of our new Pro 3(cid:2) package refrigeration

units. Eleven new product platforms were introduced in 2002, with one-third of our

revenues coming from products introduced in the past three years.

Focus on the future: With our intense focus on providing total solutions for

our customers, we are confident we will continue growing our international

refrigeration business. We are utilizing common global product platforms,

improving  speed  to  market,  eliminating  duplication  of  effort,  reducing

product development costs, and driving greater knowledge sharing worldwide.

11

Linda G. Alvarado
President and CEO
Alvarado Construction, Inc.
Committees: 3, 6, 7

David H. Anderson
Attorney-at-Law
Committees: 5, 6

Steven R. Booth
President
PolyTech Molding Inc.
Committees: 1, 6, 7

Thomas W. Booth
Vice President, Corporate Technology
Lennox International Inc.
Committees: 1, 6,

David V. Brown
Owner/Director
Plantation Farm Camp
Committees: 1, 7

James J. Byrne
Chairman
Byrne Technology Partners Ltd.
Committees: 4, 5, 7

Board of Directors

Janet K. Cooper
Senior Vice President and Treasurer
Qwest Communications International Inc.
Committees: 2, 4, 5

William G. Roth
Retired Chairman of the Board
Dravo Corporation

C. L. (Jerry) Henry
Chairman, President and CEO
Johns Manville Corporation
Committees: 1, 2, 3

John E. Major
President
Technology Solutions Group
Committees: 1, 2, 4, 5

John W. Norris, Jr.
Chairman of the Board
Lennox International Inc.

John W. (Bo) Norris III
Assistant Director of Philanthropy
Maine Chapter,
The Nature Conservancy
Committees: 6, 7

Robert E. Schjerven
CEO
Lennox International Inc.

Terry D. Stinson
Former Chairman and CEO
Bell Helicopter Textron Inc.
Committees: 1, 2, 3

Richard L. Thompson
Group President
Caterpillar Inc.
Committees: 3, 4, 5

Committee Legend 
(bold indicates chairperson):
1:  Acquisition
2:  Audit
3:  Board Governance
4:  Compensation
5:  Human Resources
6:  Pension & Risk Management 
7:  Public Policy & Education

Management Team

Robert E. Schjerven
Chief Executive Officer

Linda A. Goodspeed
Chief Technology Officer

Harry J. Ashenhurst
Chief Administrative Officer

Richard A. Smith
Chief Financial Officer

Carl E. Edwards, Jr.
Chief Legal Officer

Scott J. Boxer
President, Lennox Industries Inc.

Robert J. McDonough
President, Worldwide Refrigeration and
International Operations

Michael G. Schwartz
President, 
North American Distributed Products

David L. Inman
Vice President, Controller, and 
Chief Accounting Officer

Corporate Information

Corporate Headquarters
Lennox International Inc.
2140 Lake Park Blvd.
Richardson, TX 75080
972-497-5000

For  more  information  on  Lennox  Inter-
national  and  our  subsidiaries,  visit  our
website at www.lennoxinternational.com

Annual Meeting
Our  annual  shareholders  meeting  will  be
held on May 16, 2003 at 9 a.m. local time.
Any shareholder with proper identification
may attend. The meeting will be held at:

University of Texas at Dallas
Conference Center
Rutford Avenue and Drive A
Richardson, TX 75083

Investor Inquiries
Investors and financial analysts interested
in  obtaining  information  about  Lennox
International should contact:

Bill Moltner
Vice President, Investor Relations
Phone: 972-497-6670
e-mail: investor@lennoxintl.com

Stock Exchange
Lennox  International’s  trading  symbol  is
LII.  The  common  stock  of  LII  has  traded
on  the  New  York  Stock  Exchange  since
July 29, 1999. There were approximately
10,600 beneficial holders of the company’s
common stock as of March 24, 2003.

SEC Filings
A  copy  of  the  Lennox  International  Inc.
Annual  Report  (Form  10-K)  and  other
reports  filed  with  the  Securities  and
Exchange Commission for 2002 are avail-
able through our corporate website or will
be  furnished,  without  charge,  on  written
request to:

Lennox International Investor Relations
P.O. Box 799900
Dallas, TX 75379-9900

Transfer Agent and Registrar
Mellon  Investor  Services  is  Lennox  Inter-
national’s  Transfer  Agent.  All  inquiries
should be directed to:

Lennox International Inc.
c/o Mellon Investor Services
P. O. Box 3315
South Hackensack, NJ
07606-1915

LII stockholders can access their account
for automated information 24 hours a day,
7 days a week by dialing 1-800-797-5603.

Independent Auditors
KPMG LLP
Dallas, TX

Dividend Information
In recent years, Lennox International has
declared dividends four times a year. The
amount and timing of dividend payments
are determined by our board of directors.

Forward-Looking Statements
This annual report contains forward-looking
statements  within  the  meaning  of  the
Private Securities Litigation Reform Act of
1995.  These  statements  are  subject  to
numerous  risks  and  uncertainties  that
could cause actual results to differ mate-
rially from such statements. For information
concerning these risks and uncertainties,
see  Lennox  International’s  publicly
available  filings  with  the  Securities  and
Exchange Commission. Lennox disclaims
any  intention  or  obligation  to  update  or
revise  any  forward-looking  statements,
whether  as  a  result  of  new  information,
future events or otherwise.

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