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Magellan Aerospace Corporation

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FY2009 Annual Report · Magellan Aerospace Corporation
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MAGELLAN AEROSPACE CORPORATION  

ANNUAL REPORT 
2009

Letter to Shareholders

The Corporation was  
able, through a number of 
management actions to 
reduce costs and increase 
efficiencies, to maintain 
revenues, decrease debt, 
and increase profits and 
cash flow.

Magellan  Aerospace  Corporation  (“Magellan”  or  the 
“Corporation”) is pleased to report to you the results for 
2009, a year of challenges in terms of the global econo-
my, the level of air travel and air freight, the affordability 
of continuing defence programs, and the availability of 
financial  support  to  growth  programs  within  the  aero-
space industry.  Despite these challenges, the  Corpora-
tion was able, through a number of management actions 
to  reduce  costs  and  increase  efficiencies,  to  maintain 
revenues, decrease debt, and increase profits and cash 
flow. It is management’s view that these measures taken 
should  continue  to  generate  beneficial  results  in  2010 
and beyond, supporting Magellan going forward.

The  economic  outlook  has  begun  to  show  some  stability 
and some reason for confidence. There remain weak spots in this global economy, but 
signs of recovery are seen in many areas, including growth in air freight, passenger load 
factors, business travel, steadiness in key defence budgets for aerospace, and progress 
to market for a number of new, large aircraft and engine programs. Largest amongst these 
new  programs,  and  most  important  to  western  aerospace  companies,  are  the  Airbus 
A380 and Boeing B787 passenger airliners and the Lockheed Martin Joint Strike Fighter 
program, each of which is showing increased pace in its development and delivery.

In the space sector many in the world are excited about the prospects of exploring Mars, 
and about commercial service for space-based service, scientific activity, investigation, 
and even travel to earth orbit. Magellan has been involved is various space activities for 
over three decades, ranging from launch rockets to satellite payloads, and in 2009, re-
ceived an order for the first of three satellite bus developments for the Canadian Space 
Agency’s requirement, RADARSAT Constellation Mission of communications and mari-
time surveillance. Demand for other Magellan proprietary safety and defence products 
also continues to grow, as our capabilities become more knowledge-based.

As the global economy grows, new opportunities arise to satisfy related support functions 
such as industrial power generation and aftermarket repair and overhaul (R&O) ser-
vices.  Magellan  has  traditionally  delivered  R&O  services  domestically  and  interna-
tionally, capturing new opportunities each year in both civil and defence applications. 
In  2009,  Magellan  also  captured  its  largest  industrial  power  opportunity  to  date  in 
the Republic of Ghana, a new power generation plant, and has identified a market for 
similar installations.

Magellan 2009 Annual Report

1

Increasing capability to 
produce complex products 
and assemblies in house, 
and placing commodity 
parts manufacturing in an 
emerging market were  
instrumental in winning 
important packages.

Recognizing the potential growth in the emerging demand 
for  aerospace  products  in  the  global  marketplace,  and 
seeing the capabilities being generated in new regions of 
the globe, the Corporation implemented a strategy to re-
focus its in-house activities. Two key elements of the new 
strategy are the development of supply from a more global 
base, and the transition in its own plants to a knowledge-
based  business.  The  in-house  activity  being  sought  is 
of  higher  complexity,  uses  materials  of  exotic  alloys  and 
composites, and manufacturing methods requiring higher 
technology machine tools and innovative application. 

Magellan has developed a supply base in India, and in 2009 
completed  a  nearby  co-owned  parts  finishing  facility.  The 
combination  of  developing  increased  capability  to  pro-
duce  complex  products  and  assemblies  in  house,  and 
placing commodity parts manufacturing in an emerging 
market, was instrumental in winning an important pack-
age on the Boeing 787 Dreamliner aircraft program. This strategy, which is referred to 
in Magellan as 40-30-30, representing nominal targets for in-house, local supply and 
emerging market supply, continues to mature. It should serve a number of competitive 
requirements by ensuring the Corporation is focused on the most complex activity in-
house, as well as assisting our customers to meet their offset requirements by placing 
work in emerging markets that increasingly are buying large numbers of aircraft. 

Activity levels remained steady throughout 2009 and the Corporation was able to make 
modest improvements to its balance sheet. 

Revenues in the current year were $686.6 million slightly higher than 2008. The Corporation 
reported net income in 2009 of $26.0 million, which translates into basic net income 
per share of $1.34 and diluted income per share of $0.61 for the year up from basic net 
income per share in 2008 of $0.62.

Magellan  has  established  opportunities  in  anticipated  growth  sectors  of  the  global 
aerospace market. It has achieved positioning on several key programs, spanning civil 
and  defence  aircraft,  respective  engines,  new  build  and  aftermarket,  proprietary  de-
fence and space products, and industrial power generation. 

2

Magellan 2009 Annual Report

In 2009, Magellan captured new participation in each of its areas of focus and has 
identified opportunities for the immediate future. Magellan has achieved this beneficial 
exposure  through  investment  in  the  leading  technologies  and  capabilities  that  meet 
our customers’ needs, and has continued to modernize its vision and strategies. 

As  we  reflect  on  what  we  have  accomplished,  we  thank  our  investors  and  financial 
partners for your continued support over some challenging times. And we would like 
to congratulate our Magellan employees for their hard work and professionalism, but 
especially for their willingness to try new ways of succeeding. 

James S. Butyniec 
President and Chief Executive Officer

March 26, 2010

Magellan 2009 Annual Report

3

Management Discussion and Analysis

The Management Discussion and Analysis (“MD&A”) of financial condition and results of operations should be read in 
conjunction with the 2009 consolidated financial statements and notes. Magellan Aerospace Corporation (“Magellan” or 
the “Corporation”) reports its audited consolidated financial statements in accordance with Canadian generally accepted 
accounting principles (“GAAP”).

The MD&A contains forward-looking information that represents the Corporation’s internal projections, expectations, 
estimates or beliefs concerning, among other things, future operating results and various components thereof or the 
Corporation’s future economic performance. These statements relate to future events or future performance. All state-
ments other than statements of historical facts may be forward-looking statements. In some cases, forward-looking 
statements can be identified by terminology such as “may,” “will,” “should,” “expects,” “projects,” “plans,” “anticipates,” and 
similar expressions. The projections, estimates and beliefs contained in such forward-looking statements are based on 
management’s assumptions relating to the production performance of Magellan’s assets and competition throughout 
the aerospace industry in 2009 and continuation of the current regulatory and tax regimes in the jurisdictions in which 
the Corporation operates, and necessarily involve known and unknown risks and uncertainties, including the business 
risks discussed in this MD&A, which may cause actual performance and financial results in future periods to differ ma-
terially from any projections of future performance or results expressed or implied by such forward-looking statements. 
Accordingly, readers are cautioned that events or circumstances could cause results to differ materially from those 
predicted. Except as required by law, the Corporation does not undertake to update any forward-looking information in 
this document whether as to new information, future events or otherwise.

The date of this MD&A is March 26, 2010.

COMPANY OVERVIEW
Magellan is a diversified supplier of components to the aerospace industry. Through its wholly owned subsidiaries, Ma-
gellan designs, engineers, and manufactures aeroengine and aerostructure components for aerospace markets, ad-
vanced products for military and space markets, and complementary specialty products. The Corporation also supports 
the aftermarket through supply of spare parts as well as performing repair and overhaul services.

The Corporation’s strategy has been to focus on several core competencies within the aerospace industry. These include 
precision  machining  of  a  wide  variety  of  aerospace  material,  composites,  complex  high  technology  magnesium  and 
aluminum alloy castings, repair and overhaul technologies and design of structures. The Corporation is now seeking 
to leverage these core competencies by achieving growth in applications where these abilities are critical in meeting 
customer needs. 

Magellan is organized and managed as a single business segment and is viewed as a single operating segment by the 
chief operating decision-makers, for the purpose of resource allocations, assessing performance, and strategic planning. 

Within the single operating segment, the Corporation has two major product groupings: aerostructures and aeroen-
gines. Aerostructure and aeroengine products are used both in new aircraft and for spares and replacement parts. 

The Corporation supplies aerostructure products to an international customer base in the civil and defence markets. 
Components are produced to aerospace tolerances using conventional and high-speed automated machining centres. 
Capabilities include precision casting of airframe-mounted components. Management believes that Magellan’s dedi-
cation to technological innovation combined with low cost sourcing from emerging markets will position the Corpora-
tion to capture targeted complex assembly programs.

Within the aeroengines product grouping, the Corporation manufactures complex cast, fabricated and machined gas 
turbine engine components, both static and rotating, and integrated nacelle components, flow paths and engine ex-
haust systems for the world’s leading aeroengine manufacturers. The Corporation also performs repair and overhaul 
services for jet engines and related components. 

The  Corporation  serves  both  the  commercial  and  defence  markets.  In  2009,  63.9%  of  sales  were  derived  from  the 
commercial markets (2008 — 68.2%, 2007 — 65.8%) while 36.1% of sales related to defence markets (2008 — 31.8%, 
2007 — 34.2%). 

4

Magellan 2009 Annual Report

OUTLOOK
There are a number of factors indicating that a modest recovery may occur in the global aerospace industry in 2010. 
Global air freight levels began to improve in the second half of 2009 and air travel is expected to grow in 2010 in step with 
most sectors of the global economy. Weaknesses in certain subsectors of the civil market appear to have stabilized, and 
are expected to show signs of recovery during 2010 and 2011. The defence sector remains stable, and is introducing large, 
technologically advanced aircraft programs that are expected to be deployed and supported over the next 20 years or 
more. The strength and sustainability of the global economic recovery will strongly influence demand for industrial power 
installations, especially in those emerging markets that may lack large power-distribution capabilities.

For the last number of years, the Corporation has maintained a focus in its activities to concentrate key core capabilities 
in its own plants, while off-loading non-core activity to its local and emerging market supply bases. The air transportation 
market has remained stable throughout the economic downturn and higher levels of output have been forecasted for key 
aircraft platforms in 2010 and 2011. Large civil aircraft design and production issues appear to have been addressed during 
2009, and annual production volumes are expected to increase, and workhorse single-aisle aircraft are expected to increase 
output in 2010 and beyond. In defence, combat aircraft and helicopter fleets are being replaced in an effort that is expected 
to continue for the foreseeable future. The Corporation has strong positions in civil airline aircrafts, military aircrafts and 
helicopters, respective aircraft engines, and aero-derivative industrial power generation sets globally in demand.

Sales in 2010 will be affected by fluctuations due to temporary cash management measures at customer and supplier 
levels, and potential exchange rate fluctuations. For 2010, the Corporation has exposure to the anticipated growth sec-
tors of the global aerospace industry. It has captured opportunities on new civil and defence programs, has continued to 
modernize its facilities and update its capabilities, and has taken measures to hopefully address further uncertainties 
that may arise during any residual economic volatility in 2010-2011.

RISK FACTORS
The Corporation’s performance may be affected by a number of risks and uncertainties. Magellan’s senior management 
identifies key risks and has processes in place to monitor, manage, and mitigate these risks. Additional risks and uncer-
tainties not presently known by the Corporation, or that the Corporation does not currently anticipate may be material 
and may impair the Corporation’s performance.

The following risks and uncertainties apply to the Corporation. Additional information relating to risks and uncertainties 
are set forth in the Corporation’s Annual Information Form on SEDAR at www.sedar.com.

Fluctuations in the value of foreign currencies could result in currency exchange losses.
A large portion of the Corporation’s revenues and expenses are not currently denominated in Canadian dollars, and it 
is expected that some revenues and expenses will continue to be based in currencies other than the Canadian dollar. 
Therefore, fluctuations in the Canadian dollar exchange rate will impact the Corporation’s results of operations and 
financial  condition  from  period  to  period.  In  addition,  such  fluctuations  affect  the  translation  of  the  Corporation’s 
results  for  purposes  of  its  consolidated  financial  statements. The  Corporation’s  activities  to  manage  its  currency 
exposure may not be successful.

The Corporation faces risks from downturns in the domestic and global economies
Market events and conditions that occurred in 2008, including disruptions in the international credit markets and other 
financial systems and the deterioration of global economic conditions, have caused significant volatility in the credit and 
financial markets. These conditions worsened in 2008, continued into 2009, and though improved, have continued in 2010 
resulting in an ongoing lack of confidence in the broader US and global credit and financial markets and resulting in the 
collapse  of,  and  government  intervention  in,  major  banks,  financial  institutions  and  insurers  and  creating  a  climate 
of greater volatility, less liquidity, widening of credit spreads, a lack of price transparency, increased credit losses and 
tighter credit conditions. Notwithstanding various actions by governments, concerns about the general condition of the 
capital markets, financial instruments, banks, investment banks, insurers and other financial institutions caused the 
broader credit markets to further deteriorate and stock markets to decline substantially. While global financial condi-
tions and outlook have improved somewhat, these factors continue to negatively impact company valuations and im-
pact the performance of the global economy going forward.

Magellan 2009 Annual Report

5

The Corporation cannot predict the depth or duration of downturns in the domestic and global economies nor the effects 
on markets that the Corporation serves, particularly the airline industry. The Corporation’s ability to increase or maintain 
its revenues and operating results may be impaired as a result of negative general economic conditions. The current 
economic uncertainty renders estimates of future revenues and expenditures even more difficult than usual to formulate. 
The future direction of the overall domestic and global economies could have a significant impact on the Corporation’s 
overall financial performance and may impact the value of its Common Shares.

Weak capital markets reduce our financial flexibility and may result in less than optimal financing results.
As  a  result  of  the  weakened  global  economic  situation,  the  Corporation  will  have  restricted  access  to  capital  and 
increased borrowing costs. Although Magellan’s business and asset base have not changed, the lending capacity of 
all financial institutions has diminished and risk premiums have increased. As future capital expenditures will be 
financed out of cash generated from operations, borrowings and possible future equity sales, our ability to do so is 
dependent on, among other factors, the overall state of capital markets and investor appetite for investments in the 
aerospace industry and Magellan’s securities in particular.

To the extent that external sources of capital become limited or unavailable or available on onerous terms, the Corpora-
tion’s ability to make capital investments may be impaired, and its assets, liabilities, business, financial condition and 
results of operations may be materially and adversely affected as a result. 

Alternatively, the Corporation may need to issue additional Common Shares or other convertible securities from 
treasury at low prices to refinance existing debt or to finance the capital costs of significant projects or may wish 
to borrow to finance significant projects to accomplish Magellan’s long-term objectives on less than optimal terms 
or in excess of its optimal capital structure.

Based  on  current  funds  available  and  expected  cash  flow  from  operating  activities,  management  believes  that 
the  Corporation  has  sufficient  funds  available  to  fund  its  projected  capital  expenditures.  However,  if  cash  flow 
from operating activities is lower than expected or capital costs for these projects exceed current estimates, or 
if the Corporation incurs major unanticipated expenses, it may be required to seek additional capital to maintain 
its capital expenditures at planned levels. Failure to obtain any financing necessary for the Corporation’s capital 
expenditure plans may affect it in a materially adverse manner.

The Corporation’s debt is significant and needs to be refinanced and such refinancing may not be available.
The Corporation and its subsidiaries have significant debt obligations. The degree to which this indebtedness could 
have consequences on the Corporation’s prospects include the effect of such debts on the ability to obtain additional 
financing for working capital, capital expenditures or acquisitions; the portion of available cash flow that will need to be 
dedicated to repayment of principal and interest on indebtedness, thereby reducing funds available for expansion and 
operations; and the Corporation’s vulnerability to economic downturn and its ability to withstand competitive pressure. 
If the Corporation is unable to meet its debt obligations, it may need to consider refinancing or adopting alternative 
strategies to reduce or delay capital expenditures, selling assets or seeking additional equity capital.

The Corporation amended its Bank Facility Agreement with its existing lender on March 26, 2010. Under the terms of the 
Bank Facility Agreement, the Corporation has an operating credit facility, expiring on May 21, 2011, and extendable for 
unlimited one year periods by agreement of the Corporation and the lenders. The Corporation’s Bank Facility Agreement 
also requires the Corporation to maintain specified financial ratios.  The Corporation’s ability to meet the financial ratios 
can be affected by events beyond the Corporation’s control, and there can be no assurance that the Corporation will be 
able to meet the ratios. There is no assurance that the Bank Facility Agreement will be renewed every year or that the 
terms of renewal will not be materially adverse to the Corporation. This credit facility is fully guaranteed by Mr. Edwards, 
a director and Chairman of the Board of the Corporation. There is also no assurance that Mr. Edward’s guarantee, if 
required, will be available beyond the term of the current commitment which ends on May 21, 2011. There is no assur-
ance that Magellan will be in compliance with its bank covenant at all times during the upcoming twelve months due to 
unforeseen events or circumstances, some of which are outlined in this “Risks Factors”.

6

Magellan 2009 Annual Report

The  $65.0  million  secured  subordinated  loan  (the “Original  Loan”)  has  been  extended  to July  1,  2011  on  the  same 
terms and conditions as the prior loan except that the interest rate will be reduced from 12% per annum to 11% per 
annum. In addition, on December 22, 2009, Edco Capital Corporation (“Edco”) also extended an option to the Corpora-
tion, exercisable on or before July 1, 2011, to renew the loan for a further one year period on payment of an extension 
fee of 1% of the principal amount of the loan and on the condition that the operating credit facility is renewed for an 
additional 364 day period beginning May 22, 2011on terms satisfactory to the Board and on the condition that there 
is no material change in the business, operations or capital of the Corporation.

The holders of the First Preference Shares Series A issued for $20 million have the right to retract the First Preference 
Shares Series A for the issue price plus accrued and unpaid dividends from July 1, 2010 in the event the volume weight-
ed average trading price of the Common Shares on the TSX for at least 20 trading days in any consecutive 30 day period 
ending on the fifth trading day prior to such date is less than $12.00 per Common Share, or upon the occurrence of a 
change of control of the Corporation involving the acquisition or voting control or direction over at least 66 2/3% of the 
Common Shares and instruments convertible into Common Shares. Subject to law, the Corporation will be required 
to retract the Preference Shares in whole or in part to the extent permitted by any instrument of indebtedness of the 
Corporation. 

The $40 million principal amount of the 10% secured subordinated debentures (“the New Convertible Debentures”) 
are due April 30, 2012 and the Corporation will need to finance repayment of such amount. There is no assurance that 
alternative debt or equity financing will be available, or will be available on satisfactory terms, to the Corporation to 
refinance the repayment of, or to fund the offer to purchase, the New Convertible Debentures or the Original Loan. 
Credit ratings and access to the capital markets may be impacted by a number of matters and a number of external 
factors beyond the Corporation’s control and there can be no assurance that access to the capital markets will be 
available to refinance, or to fund the offer to purchase, the New Convertible Debentures or the Original Loan.

Factors that have an adverse impact on the aerospace industry may adversely affect the Corporation’s results 
of operations.
The majority of the Corporation’s gross profit and operating income is derived from the aerospace industry. The Corporation’s 
aerospace operations are focused on engineering and manufacturing aircraft components on new aircraft, selling spare 
parts and performing repair and overhaul services on existing aircraft and aircraft components. Therefore, the Corpora-
tion’s business is directly affected by economic factors and other trends that affect the Corporation’s customers in the 
aerospace industry, including a possible decrease in outsourcing by aircraft operators and original equipment manu-
facturers (“OEMs”), decreased demand for air travel or projected market growth that may not materialize or be sustain-
able. When these economic and other factors adversely affect the aerospace industry, they tend to reduce the overall 
customer demand for the Corporation’s products and services, which decreases the Corporation’s operating income. 
Economic and other factors, both internal to the aerospace industry or general economic factors that might affect the 
aerospace industry may have an adverse impact on the Corporation’s results of operations.

Cancellations, reductions or delays in customer orders may adversely affect the Corporation’s results of operations.
The Corporation’s overall operating results are affected by many factors, including the timing of orders from large 
customers and the timing of expenditures to manufacture parts and purchase inventory in anticipation of future sales 
of products and services. A large portion of the Corporation’s operating expenses is relatively fixed. Because several 
of the Corporation’s operating locations typically do not obtain long-term purchase orders or commitments from cus-
tomers, the Corporation must anticipate the future volume of orders based upon the historic purchasing patterns of 
customers and upon discussions with customers as to their anticipated future requirements. These historic patterns 
may be disrupted by many factors, including changing economic conditions, inventory adjustments, work stoppages 
or labour disruptions. Cancellations, reductions or delays in orders by a customer or group of customers could have a 
material adverse effect on the Corporation’s business, financial condition and results of operations.

Magellan 2009 Annual Report

7

SELECTED ANNUAL FINANCIAL INFORMATION

Expressed in millions of dollars except per share information
Revenues
Net income (loss) for the year
Net income (loss) per common share

Basic 
Diluted
Total assets
Total long term liabilities 

2009
686.6
26.0

1.34
0.61
680.6
132.0

2008
686.4
12.9

0.62
0.62
670.7
51.7

2007
597.8
(11.3)

(0.71)
(0.71)
649.4
108.0

The  Corporation  has  not  paid  dividends  on  its  common  shares  in  the  past  four  years.  In  2005,  the  Corporation  is-
sued 2,000,000 8.0% Cumulative Redeemable First Preference Shares Series A. The Corporation declared dividends 
thereon of $0.80 per share during each of 2009 and 2008. 

2009 UPDATES
•	

	An	 agreement	 was	 made	 between	 Airbus	 and	 Magellan	 Aerospace	 (UK)	 Limited	 which	 secured	 its	 workload	
through 2012 in a contract with revenues estimated of £300 million as part of the Airbus Power 8 cost reduction 
initiative and includes increasing volumes of the wing components that the Corporation is currently producing for 
Airbus as well as substantial new packages of work.

•	

•	

•	

•	

•	

•	

8

	GKN	Aerospace	awarded	a	contract	to	Magellan	Aerospace	(UK)	Limited	to	supply	metal	components	for	retrofit	win-
glets	on	the	Boeing	767,	supporting	GKN	Aerospace’s	design	and	development	contract	for	these	winglets	with	Aviation	
Partners Boeing (ABP). The contract calls for up to 450 aircraft sets over the performance period of five to six years.

	Deliveries	of	front	fan	frames	for	the	F136	engine	continued	through	2009	on	the	Corporation’s	long-term	con-
tract with GE/Rolls-Royce Fighter Engine team. The F136 engine is the most advanced fighter aircraft engine 
ever developed and will be available to power all variants of the F-35 Joint Strike Fighter (“JSF”) aircraft for the 
US military and partnering nations.

	The	Corporation	announced	the	award	to	its	Winnipeg-based	division,	Bristol	Aerospace,	of	the	RADARSAT	Con-
stellation  Mission  (RCM)  satellite  bus  development  contract  with  MacDonald,  Dettwiler  and  Associates  Ltd.  of 
Vancouver. The RCM mission is being developed by the Canadian Space Agency to provide C-Band data continuity 
to existing RADARSAT-1 and RADARSAT-2 users. As well, the RCM mission will support maritime surveillance (ship 
detection, ice monitoring and oil spill detection), disaster management and ecosystem monitoring. The primary 
areas of coverage are Canada and its surrounding Arctic, Pacific and Atlantic maritime areas. The mission will be 
comprised of three spacecraft in low earth orbit, each carrying a C-band Synthetic Aperture Radar payload. The 
expected launch dates are 2014, 2015 and 2016. 

	The	Corporation	has	been	awarded	a	contract	to	produce	the	JSF	horizontal	tail	components	in	the	third	lot	of	low	
rate initial production. It is the initial contract awarded to Magellan by BAE Systems for JSF components and as-
semblies. A total of 1,038 ship sets of horizontal tails are planned to be produced by Magellan over the life of the JSF 
program. The horizontal tails produced at Magellan will be used on the Conventional Takeoff and Landing variant. 

	The	Corporation	announced	the	award	of	multi-year	buys	of	complex	machined	titanium	components	for	all	three	
variants  of  the JSF  aircraft — the  Conventional Take-Off  and  Landing,  the  Short Take-Off  and Vertical  Landing 
and the Carrier Variant. This US contract with estimated revenues of $60million will be carried out at Magellan 
Aerospace’s	Kitchener-based	facility,	Chicopee	Manufacturing	(“Chicopee”),	over	the	period	of	2009	to	2015,	with	
annual authorizations each year. Chicopee has industry-leading expertise in titanium machining operations and 
world class machining capability, with an emphasis on high-speed machining of hard metals.

	The	Corporation	announced	an	agreement	between	the	Ministry	of	Energy,	Republic	of	Ghana,	and	Magellan	for	
the provision of a turnkey electric power generation plant in Ghana, contracted through the Canadian Commercial 
Corporation. The contract has estimated revenues of US $185 million, and the project is scheduled to be delivered 
over a 24-month period by Magellan’s Mississauga operating division, Orenda Aerospace.

Magellan 2009 Annual Report

•	

	During	the	fourth	quarter	of	2008,	the	joint	ownership	processing	facility	in	India	was	completed.	This	facility,	
at  17,500  square  feet,  will  initially  focus  on  processes  for  aluminum,  titanium,  and  stainless  steel  compo-
nents for aerostructure and aeroengine components. This new facility commenced operations in the fourth 
quarter of 2009. 

LABOUR MATTERS
Labour agreements at two of the Corporation’s facilities expired on December 31, 2009 and management is currently 
in negotiations. A labour agreement at one additional facility will expire on August 1, 2010. 

FINANCING MATTERS
On  April  30,  2009,  the  Corporation  amended  and  restated  the  Bank  Facility  Agreement  with  its  existing  lenders.  
Under the terms of the amended agreement, the maximum amount available under the operating credit facility was 
reduced to $90.0 million Canadian and $85.0 million US ($179.3 million at December 31, 2009) with a maturity date of 
May 21, 2010. The facility is extendable for unlimited one-year renewal periods on the agreement of the lenders and 
the Corporation and continues to be fully guaranteed by the Chairman of the Board of the Corporation. 

On April 30, 2009, the Corporation completed the following previously announced financing arrangements:

(a) 

 the purchase by the Chairman of the board of directors of the Corporation, directly or indirectly, of $40.0 million 
principal amount of 10% Convertible Secured Subordinated Debentures (the “New Convertible Debentures”) due 
on April 30, 2012. Interest is due semi-annually in arrears on April 30 and October 31 in each year, the first such 
payment to fall due on October 31, 2009. The New Convertible Debentures are convertible, at the option of the 
holder at any time prior to April 30, 2012, in whole or in multiples of $1,000, into fully paid and non-assessable 
Common Shares of the Corporation at the conversion price of $1.00 per Common Share which is equal to the is-
suance on conversion of approximately 40.0 million Common Shares in total. The New Convertible Debentures 
are secured obligations of the Corporation and are subordinated in right of payment to all of the Corporation’s 
senior indebtedness. At December 31, 2009, $38.2 million of the New Convertible Debentures, net of transaction 
costs, has been attributed to the debt component and $1.9 million has been attributed to the equity component 
of the instrument. The discount, being the difference between the carrying value and the face value of the New 
Convertible Debentures is amortized using the effective interest rate method through periodic charges to income 
included in interest expense over the life of the New Convertible Debentures; and

(b) 

 the extension and restatement of the $50.0 million loan from Edco to the Corporation [the “Original Loan”] to 
increase the principal amount from $50.0 million to $65.0 million and to extend the maturity date of the loan to 
July 1, 2010 in consideration for the payment of a one time fee to Edco equal to 1% of the principal amount of 
$50.0 million outstanding and an increase in the interest rate on the loan from 10% to 12% per annum payable 
monthly in arrears.

(together the “2009 Financing Arrangements”)

As a result of a requirement under a change of control provision in the previously issued 8.5% convertible unsecured 
debentures due January 31, 2010 (the “2008 Debentures”), the Corporation was required to make an offer to purchase 
the $20.95 million of the 2008 Debentures at a price of 102.5% of the principal amount plus accrued and unpaid 
interest  utilizing  the  proceeds  of  the  2009  Financing  Arrangements.  During  the  second  quarter  of  2009,  the  2008 
Debentures were fully repurchased.

Pursuant  to  a  similar  change  of  control  definition  in  the  Corporation’s  outstanding  Preference  Shares’  terms,  the 
Corporation  is  required  to  retract  its  outstanding  Preference  Shares  at  a  price  of  $10.00  per  share  plus  accrued 
and unpaid dividends, unless such retraction contravenes any instrument of indebtedness of the Corporation or the 
terms of the Ontario Business Corporations Act. As at December 31, 2009, the Corporation was not in the position to 
retract the Preference Shares as it is prohibited from doing so by the terms of its operating credit facility. Accordingly, 
the Preference Shares continue to be classified as equity instruments. 

Magellan 2009 Annual Report

9

 
On December 22, 2009, Edco provided a commitment letter that extends the due date of the Original Loan to July 1, 
2011 on the same terms and conditions of the Original Loan except that the interest rate will be reduced from 12% to 
11% per annum in consideration of the payment of a one time extension fee of 1% of the principal amount of $65.0 
million to Edco as follows: (a) 0.20% on execution of the commitment letter for renewal and (b) 0.80% on the satisfac-
tion of all conditions and closing of the renewal transaction. On March 26, 2010, the Original Loan was restated and 
extended in accordance with such terms. The Corporation was also granted the option to further extend the Original 
Loan on or before July 1, 2011, for a further period of one year maturing on July 1, 2012, on payment of an additional 
one time extension fee of 1% of the principal amount of the loan and on the condition the bank credit facility is re-
newed, for an additional 364 day period beginning May 22, 2011 on terms satisfactory to the Board and on the condi-
tion that there is no material change in the business, operations or capital of the Corporation. The Corporation has the 
right to prepay the Original Loan without penalty.

On March 26, 2010, the Corporation amended its Bank Facility Agreement with its existing lenders. Under the terms of 
the amended agreement, the maximum amount available under the operating credit facility was reallocated to a Ca-
nadian dollar limit of $105.0 million (up from $90.0 million) plus a US dollar limit of $70.0 million (down from US $85.0 
million), with a maturity date of May 21, 2011. The facility is extendable for unlimited one-year renewal periods by the 
agreement of the Corporation and the lenders and continues to be guaranteed by the Chairman of the Board of the 
Corporation. The terms of the amended operating credit facility permit the Corporation to (i) repay the Original Loan in 
whole or in part and (ii) retract up to 20% ($4.0 million) of the Preference Shares on each of April 30 and October 31 (or 
the next business day if that day is not a business day) of each year starting with April 30, 2010, together with accrued 
and unpaid dividends on the shares to be retracted provided there is no current default or event of default under 
the operating credit facility and after the repayment of the Original Loan and the payment of the retraction amount 
the Corporation has at least $25.0 million in availability under the operating credit facility. Any permitted retraction 
amount not used on any prior date can be carried forward to future retraction dates. As a result, subject to such limi-
tation under the operating credit facility and to applicable laws, the Corporation will retract on each of April 30 and 
October 31, beginning April 30, 2010, any Preference Shares tendered for retraction up to the permitted percentage of 
Preference Shares. The Preference Shares tendered for retraction will be classified as a current liability.

RESULTS FROM OPERATIONS

Revenues

Twelve-months ended December 31 
Expressed in thousands of dollars
Canada
United States
United	Kingdom
Total Revenues

2009
337,765
200,525
148,324
686,614

2008
304,124
245,455
136,857
686,436

Change
11.1%
(18.3)%
8.4%
0.0%

Consolidated  revenues  for  the  year  ended  December  31,  2009  were  $686.6  million,  an  increase  of  $0.2  million  or 
0.0% over the previous year. During 2009, the Corporation’s consolidated revenues were negatively impacted by the 
worldwide economic situation and were positively impacted by currency fluctuations as discussed below.  Increased 
revenues in Canada resulted from higher volumes in the Corporation’s proprietary and specialty products. Revenues 
were lower in 2009 when compared to 2008 in the United States partially as a result of a one-time price adjustment 
totalling $10.4 million recorded in 2008 as well as reduced requirements on the A380 and A340 programs during the 
year as customers deferred orders out of 2009 and a reduction in revenue on the Boeing legacy programs in anticipa-
tion	of	increased	volumes	on	the	B787	and	747-8	programs.	Revenues	in	the	United	Kingdom	increased	over	2008	
revenues despite the decline in the British Pound exchange rate versus the Canadian dollar. Revenues in the United 
Kingdom,	in	British	Pounds,	increased	in	2009	as	production	volumes	on	the	Airbus	statement	of	work	increased.		
Overall revenue was impacted positively by the movement of the US dollar in comparison to the Canadian dollar and 
was impacted negatively by the movement of the British Pound in comparison to the Canadian dollar.  If average ex-
change rates for both the US dollar and British Pound experienced in 2008 remained constant in 2009, consolidated 
revenues for 2009 would have been approximately $676.3 million or approximately $10.3 million lower.

10

Magellan 2009 Annual Report

Gross Profit

Twelve-months ended December 31 
Expressed in thousands of dollars
Gross profit
Percentage of revenue

2009
82,312
12.0%

2008
77,459
11.3%

Change
6.3%

Gross profit in 2009 was $82.3 million, an increase of $4.9 million from 2008. As a percentage of revenue, gross profit 
was 12.0% of sales in 2009 compared to 11.3% of sales in 2008.  Gross profit in 2009 includes a $4.7 million benefit 
resulting from the recognition of investment tax credits earned in the year. 2008 gross profit included a one-time 
retroactive price adjustment totalling $10.4 million as the Corporation concluded negotiations in respect of a long-
term contract with a European customer. Gross profit, without the items listed above, was 11.2% of revenues for 2009 
compared to 9.8% of revenues for 2008. Increased gross profit in 2009 when compared to 2008 can be attributed to 
product mix, continued operational performance improvements as well as favourable currency fluctuations. If aver-
age exchange rates for both the US dollar and British Pound experienced in 2008 remained constant in 2009, consoli-
dated gross profits for 2009 would have been approximately $5.0 million lower. 

Administrative and General Expenses

Twelve-months ended December 31 
Expressed in thousands of dollars
Administrative and general expenses
Percentage of revenues

2009
44,489
6.5%

2008
44,691
6.5%

Total administrative and general expenses for 2009 were consistent with 2008 at $44.5 million and $44.7 million respectively. 

Other

Twelve-months ended December 31 
Expressed in thousands of dollars
Foreign exchange gain
Loss (gain) on sale of capital assets
Plant and program closure (recoveries) costs
Other

2009
(6,383)
272
(642)
(6,753)

2008
(6,904)
(1,355)
4,558
(3,701)

Included in other income is a foreign exchange gain, resulting from the change in foreign exchange rates on the 
Corporation’s US denominated working capital balances and debt in Canada and foreign exchange contracts, of 
$6.4 million in 2009 versus $6.9 million in 2008. In 2009, the Corporation retired assets for a loss on disposal of 
$0.3 million compared to gains recorded on the sale of capital assets of $1.4 million in 2008. 

Due to the decline in the financial markets in 2008, the Corporation recorded a provision for plant and program closure 
costs in 2008 in the amount of $3.8 million for the pension obligation on a pension plan that is in the process of being 
wound-up. In 2009, as a result of the market performance of the pension plan assets, the Corporation reversed a portion of 
the prior year pension charge in the amount of $0.9 million on a pension plan that is in the process of being wound-up.

Interest Expense

Twelve-months ended December 31 
Expressed in thousands of dollars
Interest on bank indebtedness and long-term debt
Convertible debenture interest
Accretion charge on convertible debt
Discount on sale of accounts receivable
Total interest expense

2009
14,614
3,810
678
1,652
20,754

2008
15,070
2,141
437
4,301
21,949

Interest costs for 2009 were $20.8 million, a decrease of $1.2 million from 2008. Interest on bank indebtedness was 
lower in 2009 when compared to 2008 as a result of lower levels of indebtedness offset by higher borrowing spreads 
incurred  during  2009  versus  2008.  Convertible  debenture  interest  increased  in  2009  over  2008  as  the  principal 

Magellan 2009 Annual Report

11

amount as well as the interest rate of convertible debentures increased in the second quarter of 2009. During the 
year, the Corporation sold $117.1 million of accounts receivable at a discount of $0.7 million, which represented an 
annualized interest rate of 2.83%. In 2008, $555.6 million of receivables were sold at a discount of $4.3 million, which 
represented an annualized interest rate of 6.77%.

(Recovery of) Provision for Income Taxes

Twelve-months ended December 31 
Expressed in thousands of dollars
Recovery of current income taxes
Future income tax (recovery) expense
Total income tax (recovery) expense
Effective Tax Rate

2009
(63)
(2,100)
(2,163)
(9.1)%

2008
(194)
1,814
1,620
11.1%

The Corporation recorded an income tax recovery in 2009 of $2.2 million on pre-tax income of $23.8 million, representing 
an effective tax rate of (9.1)%, compared to an expense of $1.6 million on a pre-tax income of $14.5 million in 2008 for 
an effective tax rate of 11.1%. During 2009, the Corporation recognized additional deferred tax assets in Canada total-
ling $4.4 million as the Corporation has determined that it will be able to benefit from some of its previously unrecorded 
future tax assets. During 2008, the Corporation recorded a non-cash charge of $3.0 million to establish a valuation al-
lowance against its net future tax assets in Canada where recovery of the carry forwards or assets were not “more likely 
than not”. In 2009, the Corporation continues to maintain a valuation allowance against its net future assets in Canada 
where recovery of the loss carry forwards or other future tax assets were not “more likely than not”.

Cash Flow from Operating Activities

Twelve-months ended December 31 
Expressed in thousands of dollars
Increase in accounts receivable 
Decrease (increase) in inventories
(Increase) decrease in prepaid expenses and other
Increase in accounts payable and accrued charges
Net change in non-cash working capital items
Cash provided by operating activities

2009
(19,083)
22,285
(28,191)
11,857
(13,132)
36,156

2008
(22,844)
(16,628)
2,176
4,475
(32,821)
23,155

Operating activities for 2009 generated cash flows of $36.2 million compared to $23.2 million in the prior year. Changes in 
non-cash working capital used cash of $13.1 million as a result of increases in prepaid expenses and other and accounts 
receivables offset by an increase in accounts payable and accrued charges and decreases in inventory. Prepaid expenses 
increased during the year as advance payments were made to suppliers to support the electric power generation plant 
in Ghana. The increase in accounts receivable during the year resulted from a net decrease in the amount of receivables 
drawn under the Corporation’s securitization facilities at the end of the year when compared to 2008. One of the Corpora-
tion’s current securitization facilities in the amount of $20 million expired on December 31, 2009.  During 2009, inventory 
decreased as operational efficiencies were achieved through a number of process improvements. In 2008, changes in 
non-cash working capital of $32.8 million were principally a result of an increase in accounts receivables and inventory 
offset by an increase in accounts payable and accrued charges and a decrease in prepaid expenses and other. 

Cash Flow from Investing Activities

Twelve-months ended December 31 
Expressed in thousands of dollars
Acquisitions
Purchase of capital assets
Proceeds from disposals of capital assets
Increase in other assets
Cash used in investing activities

2009
—
(21,675)
339
(1,274)
(22,610)

2008
(4,268)
(18,769)
3,540
(3,768)
(23,265)

12

Magellan 2009 Annual Report

The Corporation invested $21.7 million in capital assets during the year, to upgrade its machinery and facilities, an 
increase of $2.9 million from 2008.  In 2009 and 2008, proceeds from the sale of capital assets, totalling $0.3 million 
and $3.5 million, respectively, were used to fund a portion of the investment in capital assets. Capital additions were 
for advanced technology production equipment and information technology systems, both designed to increase pro-
ductivity, reduce cycle time and improve technology capability.

SELECTED QUARTERLY FINANCIAL INFORMATION

Expressed in millions of dollars 
except per share information

Revenues 
Net income
Net income per common share

Basic 
Diluted 

2009

March 31 June 30 Sept 30
164.2
10.8

 179.3
7.9

177.3
5.4

Dec 31 March 31 June 30 Sept 30
173.0
2.7

165.8
1.5

172.1
0.8

161.1
2.0

2008

Dec 31
180.2
7.4

0.41
0.41

0.27
0.12

0.57
0.20

0.09
0.05

0.09
0.09

0.02
0.02

0.12
0.12

0.39
0.39

The US$/C$ exchange rate was very volatile during 2009 as the US dollar relative to the Canadian dollar moved from an 
exchange rate of 1.2180 at the start of the year to 1.0510 by year’s end. Although the rate declined quarter over quarter 
in 2009, the average rate in 2009 of 1.1415 was greater than the 2008 average rate of 1.0671. During 2009 the British 
Pound relative to the Canadian dollar moved from an exchange rate of 1.7896 at the start of the year to 1.6918 by year’s 
end. Had exchange rates remained at levels experienced in each quarter of 2008, reported revenues in 2009 would 
have been lower by approximately $15.9 million in the first quarter, lower by approximately $10.5 million in the second 
quarter, lower by approximately $1.6 million in the third quarter and higher in the fourth quarter by $17.7 million.

EBITDA
In addition to the primary measures of net income and net income per share (basic and diluted) in accordance with GAAP, 
the Corporation includes certain measures in this MD&A, including EBITDA (earnings before interest expense, income 
taxes, depreciation, amortization and certain non-cash charges). The Corporation has provided these measures because 
it believes this information is used by certain investors to assess financial performance and EBITDA is a useful supple-
mental measure as it provides an indication of the results generated by the Corporation’s principal business activities 
prior to consideration of how these activities are financed and how the results are taxed in the various jurisdictions. Each 
of the components of this measure are calculated in accordance with GAAP, but EBITDA is not a recognized measure under 
GAAP, and our method of calculation may not be comparable with that of other companies. Accordingly, EBITDA should not 
be used as an alternative to net income as determined in accordance with GAAP or as an alternative to cash provided by 
(used in) operations.

The table below provides a reconciliation of net income to EBITDA.

Twelve-months ended December 31 
Expressed in thousands of dollars
Net income 
Interest
Taxes
Stock based compensation
Depreciation and amortization
EBITDA

2009
25,985
20,754
(2,163)
717
35,093
80,386

2008
12,900
21,949
1,620
742
40,218
77,429

Magellan 2009 Annual Report

13

LIQUIDITY
The Corporation’s liquidity needs can be met through a variety of sources including cash on hand, cash provided by 
operations, short-term borrowings from our credit facilities and accounts receivable securitization program, and long-
term debt and equity capacity. Principal uses of cash are for operational requirements and capital expenditures.

Contractual Obligations

As at December 31, 2009
Expressed in thousands of dollars

Bank indebtedness
Long-term debt
Capital lease obligations
Equipment leases
Facility leases
Other long-term liabilities
Convertible debentures
Total Contractual Obligations

Total

140,590
73,833
2,204
2,599
7,206
11,681
40,000
278,113 

Less than 1 
year

1-3 Years

4-5 Years

140,590
1,381
940
1,185
1,337
1,878
—
147,311

—
69,137
1,264
1,348
2,890
7,050
40,000
121,689

—
946
—
66
1,948
103
—
3,063

After  
5 Years

—
2,369
—
—
1,031
2,650
—
6,050

Major cash flow requirements for 2010 include the renewal of the operating credit facility, payments of equipment 
and facility leases of $2.5 million, and the retraction of the Preference Shares to a maximum of $8.0 million if permit-
ted by the operating credit facility. On March 26, 2010, the operating credit facility was extended for an additional year 
with the new expiry date of May 21, 2011. On March 26, 2010 the Original Loan was extended to July 1, 2011 and as a 
result has been classified as a long-term payable as at December 31, 2009.

The Corporation has made contractual commitments to purchase $13.7 million of capital assets. The Corporation 
also has purchase commitments, largely for materials, in 2010 and 2011, made through the normal course of opera-
tions, of $157.8 million. The Corporation plans to finance these capital commitments with operating cash flow and 
existing credit facility.

OFF BALANCE SHEET ARRANGEMENTS
The Corporation has entered into arrangements in which it sold certain accounts receivable to third parties at a discount. 
This discount typically represents approximately 1.0% to 3.0% over 60 day BA or LIBOR rates. At December 31, 2009, the 
amount of receivables sold to third parties that remained outstanding was $22.5 million. 

FINANCIAL INSTRUMENTS AND OTHER INSTRUMENTS
The Corporation operates internationally, which gives rise to a risk that its income, cash flows and shareholders’ equity 
may be adversely impacted by fluctuations in foreign exchange rates.  Currency risk arises because the amount of the 
local currency receivable or payable for transactions denominated in foreign currencies may vary due to changes in ex-
change rates and because the non-Canadian dollar denominated financial statements of the Corporation’s subsidiaries 
may vary on consolidation into the reporting currency of Canadian dollars.  The Corporation uses derivative financial 
instruments to manage foreign exchange risk with the objective of minimizing transaction exposures and the resulting 
volatility of the Corporation’s earnings. The Corporation does not trade in derivatives for speculative purposes.

The Corporation has entered into foreign exchange contracts to hedge future cash flow exposure in US dollars. Under 
these contracts, the Corporation is obliged to purchase or sell specific amounts of US dollars at predetermined dates 
and exchange rates. These contracts are matched with anticipated operational cash flows in US dollars. During 2009, 
the Corporation entered into a foreign exchange collar which sets a floor of $1.2350 Canadian per $1.00 US and a ceil-
ing of $1.3333 Canadian per $1.00 US of which $7.0 million US will expire in 2010.

The mark-to-market on these financial instruments as at December 31, 2009 was an unrealized gain of $1.3 million 
which has been recorded in other income in the year.

14

Magellan 2009 Annual Report

 
 
 
 
 
 
 
 
RELATED PARTY TRANSACTIONS
During the year, the Corporation sold receivables to a corporation, which is controlled by a common director, in the amount 
of $65.4 million [2008 — $405.2 million], for a discount of $0.8 million [2008 — $2.8 million] representing an annualized 
interest rate of 7.5% [2008 — 7.5%]. As at December 31, 2008 the Corporation recorded a reserve of $4.4 million. This 
securitization facility expired on December 31, 2009. 

On January 31, 2008, the Corporation entered into the Original Loan in the principal amount of $50.0 million due July 
1, 2009 and the Bridge Loan due July 31, 2008 with a corporation, which is controlled by the Chairman of the Board 
of the Corporation. Both loans bear interest at a rate of 10%. In 2009, $1.7 million of interest was paid in relation to 
the $50.0 million Original Loan and $nil [2008 — $0.6 million] of interest was paid in relation to the Bridge Loan. The 
Bridge Loan was repaid in June 2008.

On April 30, 2009 the Original Loan in principal amount of $50.0 million was amended and increased to $65.0 million. 
In 2009, $5.3 million of interest was paid in relation to the $65.0 million Original Loan.

The  Chairman  of  the  Board,  who  is  a  director,  and  another  director  of  the  Corporation  held  $18.2  million  of  the 
2008 Debentures that were refinanced on April 30, 2009. The related cash interest paid in the year was $0.8 million 
[2008 — $1.4 million]. 

On April 30, 2009, the Chairman of the Board of the Corporation subscribed to $40.0 million of the New Convertible Deben-
tures. During the period, the Corporation incurred interest of $2.7 million in relation to the New Convertible Debentures.

The Chairman of the Board of the Corporation has provided a guarantee for the full amount of the Corporation’s op-
erating credit facility. An annual fee of 1.35% [2008 — 1.35%] of the guaranteed amount or $2.8 million [2008 — $2.1 
million] was paid in consideration for the guarantee.

During the year, the Corporation incurred consulting costs of $0.1 million [2008 — $0.1 million] payable to a corpora-
tion controlled by the Chairman of the Board of the Corporation. As well, the Corporation paid legal fees of $0.2 million 
[2008 — $0.1 million] to a law firm in which a director is a partner.

CRITICAL ACCOUNTING ESTIMATES

Inventories
Raw materials, materials in process and finished products are valued at the lower of cost and net realizable value. 
Due to the long-term contractual periods of the Corporation’s contracts, the Corporation may be in negotiation with its 
customers over amendments to pricing or other terms. Management’s assessment of the recoverability of amounts 
capitalized in inventory may be based on judgments with respect to the outcome of these negotiations. If the negotia-
tions are not successful or the final terms differ from what the Corporation expects, the Corporation may be required 
to record a loss provision on this contract. The amount of such provision, if any, cannot be reasonably estimated until 
such amendments are finalized. 

Asset Impairment
The Corporation evaluates long-lived assets for impairment when events or changes in circumstances indicate that 
the related carrying amounts may not be recoverable. A long-lived asset is considered to be impaired if the total un-
discounted estimated future cash flows are less than the carrying value of the asset. The amount of the impairment 
is determined based on discounted estimated future cash flows. Future cash flows are determined based on man-
agement’s estimates of future results relating to the long-lived assets. These estimates include various assumptions, 
which are updated on a regular basis as part of the internal planning process.

The Corporation regularly reviews its investments to determine whether a permanent decline in the fair value below the 
carrying value has occurred. In determining whether a permanent decline has occurred, management considers a number 
of factors that would be indicative of a permanent decline including (i) a prolonged decrease in the fair value below the car-
rying value, (ii) severe or continued losses in the investment and (iii) various other factors such as a decline or restriction in 
financial liquidity of an entity in which the Corporation has an investment, which may be indicative of a decline in value of 
the investment. The consideration of these factors requires management to make assumptions and estimates about future 
financial results of the investment. These assumptions and estimates are updated by management on a regular basis.

Magellan 2009 Annual Report

15

Income Taxes
The Corporation operates in several tax jurisdictions. As such, its income is subject to various rates and rules of taxa-
tion. The breadth of the Corporation’s operations and the complexity of the taxing legislation and practices require 
the Corporation to apply judgment in estimating its ultimate tax liability. The final taxes paid will depend on many 
factors, including the Corporation’s interpretation of the legislation and the outcomes of audits by and negotiations 
with tax authorities. Ultimately, the final taxes may be adjusted based on the resolution of these uncertainties.

The Corporation estimates future income taxes based upon temporary differences between the assets and liabilities 
that are reported in its consolidated financial statements and their tax basis as determined under applicable tax 
legislation. The Corporation records a valuation allowance against its future income tax assets when it believes that 
it is not ‘‘more likely than not’’ that such assets will be realized. This valuation allowance can either be increased or 
decreased where, in the view of management, such change is warranted.

Foreign Currency Translation
The functional currency of the Corporation is Canadian dollars. Many of the Corporation’s operations undertake trans-
actions in currencies other than the Canadian dollar. As part of its ongoing review of critical accounting policies and 
estimates, the Corporation reviews the foreign currency translation method of its foreign operations to determine 
if there are significant changes to economic facts and circumstances that may indicate that the foreign operations 
are largely self-sufficient and the economic exposure is more closely tied to their respective domestic currencies. 
Any change in translation method resulting from this review will be accounted for prospectively. The Corporation ac-
counts	for	its	US	and	UK	subsidiaries	as	self-sustaining	foreign	operations.

CHANGES IN ACCOUNTING POLICIES

Goodwill and Intangible Assets
On January 1, 2009, the Corporation adopted CICA Handbook 3064, “Goodwill and Intangible Assets”. This new sec-
tion replaces the existing standards for “Goodwill and Other Intangible Assets” (CICA Handbook Section 3062) and 
“Research and Development Costs” (CICA Handbook Section 3450). The new standard (i) states that upon their initial 
identification, intangible assets are to be recognized as assets only if they meet the definition of an intangible asset 
and the recognition criteria; (ii) provides guidance on the recognition of internally generated intangible assets includ-
ing research and development costs; and (iii) carries forward the current requirements of Section 3062 for subse-
quent measurement and disclosure of intangible assets and goodwill. The adoption of this new section did not have 
a material impact on the Corporation’s consolidated financial statements.

Credit Risk and the Fair Value of Financial Assets and Financial Liabilities
On January 20, 2009, the Emerging Issues Committee [“EIC”] of the AcSB issued EIC Abstract 173, which establishes 
that an entity’s own credit risk and the credit risk of the counterparty should be taken into account in determining 
the fair value of financial assets and liabilities, including derivative instruments. The Corporation adopted this EIC on 
January 20, 2009 and applied the EIC retrospectively, without restatement of prior years to all financial assets and 
financial liabilities measured at fair value. The adoption of this new EIC did not have a material impact on the Corpo-
ration’s consolidated financial statements. 

Financial Instruments — Disclosures
In June  2009,  the  CICA  amended  section  3862, “Financial  Instruments — Disclosures”. The  amendments  include  ad-
ditional disclosure requirements about fair value measurement for financial instruments and liquidity risk disclosures. 
These amendments require a three-level hierarchy that reflects the significance of the inputs used in making the fair 
value measurements. Fair value of assets and liabilities included in Level I are determined by reference to quoted prices 
in active markets for identical assets and liabilities. Assets and liabilities in Level II include valuations using inputs other 
than the quoted prices for which all significant inputs are based on observable market data, either directly or indirectly. 
Level III valuations are based on inputs that are not based on observable market data. The amendment to this standard 
did not have any impact on the classification and measurement of our financial instruments. The new disclosures pur-
suant to the new Handbook Section are included in note 18 of the 2009 audited consolidated financial statements. 

16

Magellan 2009 Annual Report

FUTURE CHANGES IN ACCOUNTING POLICIES
The Corporation will adopt the following accounting standards recently issued by the CICA:

Sections 1582, Business Combinations, 1601, Consolidated Financial Statements, and 1602, Non-controlling Interests
In  January  2009,  the  CICA  issued  Sections  1582,  “Business  Combinations,”  1601,  “Consolidated  Financial  State-
ments,” and 1602, “Non-controlling Interests”.

Section 1582 will be converged with IFRS 3, “Business Combinations”. Section 1602 will be converged with the re-
quirements of IAS 27, “Consolidated and Separate Financial Statements,” for non-controlling interests. Section 1601 
carries forward the requirements of Section 1600, “Consolidated Financial Statements,” other than those relating to 
non-controlling interests.

Section 1582 applies to acquisitions made from January 1, 2011 in which the acquirer obtains control of one or more 
businesses. The term “business” is more broadly defined than in the existing standard. Most assets acquired and 
liabilities assumed, including contingent liabilities that are considered to be “improbable,” will be measured at fair 
value. Any interest in the acquiree owned prior to obtaining control will be remeasured at fair value at the acquisition 
date, eliminating the need for guidance on step acquisitions. A bargain purchase will result in recognition of a gain. 
Acquisition costs must be expensed.

Under Section 1602, any non-controlling interest will be recognized as a separate component of shareholders’ equity. 
Net income will be calculated without deduction for the non-controlling interest. Rather, net income will be allocated 
between the controlling and non-controlling interests.

The new standards will become effective in 2011. The Corporation is currently evaluating the impact of the adoption 
of these new standards on its consolidated financial statements.

Multiple Deliverable Revenue Arrangements
In December 2009, the CICA issued EIC-175, Multiple Deliverable Revenue Arrangements (“EIC-175”). EIC-175, which 
replaces EIC-142, Revenue Arrangements with Multiple Deliverables, addresses some aspects of the accounting by 
a vendor for arrangements under which it will perform multiple revenue-generating activities. These new standards 
are effective for the Corporation’s interim and annual consolidated financial statements commencing on January 1, 
2011 with earlier adoption permitted as of the beginning of a fiscal year. The Corporation is assessing the impact of 
the new standards on its consolidated financial statements.

International Financial Reporting Standards 
In February 2008, Canada’s Accounting Standards Board (“AcSB”) confirmed that Canadian GAAP, as used by publicly 
accountable enterprises, will be converged with International Financial Reporting Standards (“IFRS”) effective Janu-
ary 1, 2011. The transition from Canadian GAAP to IFRS will be applicable to the Corporation for the first quarter of 
2011 where current and comparative financial information will be prepared in accordance with IFRS. 

IFRS Transition Plan 
The  Corporation  commenced  its  IFRS  conversion  efforts  during  2008.  The  transition  project  consists  of  four  ele-
ments: planning and awareness raising; assessment; design; and implementation. Resources have been deployed 
and project management and governance practices are being implemented to ensure a timely transition to IFRS. The 
progresses made to date are as follows:

Planning and awareness raising — As part of planning, the Corporation completed a high level assessment of the major 
differences between Canadian GAAP and IFRS. Differences were identified which assisted in the development of the 
project plan as well as prioritization of issues that would have significant impact to the Corporation. With the assistance 
of external consultants, the Corporation has conducted sessions to raise awareness in its efforts to transition to IFRS. 
Throughout 2009, several training sessions were conducted at the business unit level in order to increase awareness 
and knowledge of the transition to IFRS. Training sessions will continue to be conducted throughout 2010.  

Magellan 2009 Annual Report

17

Assessment and design — Detailed evaluation of the differences on recognition, measurement and disclosures between 
Canadian GAAP and IFRS was initiated in 2009 and continues in 2010.  The impact to systems, processes, controls (in-
ternal control over financial reporting and disclosure controls), and other business activities have been incorporated 
into the detailed analysis. The design of solutions for the transition to IFRS is ongoing and the requirements are being 
developed. No significant changes to systems processes and controls have been identified to date. 

Implementation — During  the  implementation  phase  leading  up  to  the  transition  date,  new  IFRS  updates  will  be 
monitored and any changes that are relevant to the Corporation will be identified and addressed. Activities with re-
spect to selecting and finalizing IFRS 1 and accounting policy choices, restating comparative information, testing, 
review and sign off will occur throughout 2010 and continue to the early part of 2011. 

Results of the Detailed GAAP Assessment
While IFRS uses a conceptual framework similar to Canadian GAAP, there are significant differences on recognition, 
measurement and disclosures. In the period leading up to the changeover, the AcSB will continue to issue accounting 
standards that are converged with IFRS, thus mitigating the impact of the transition to IFRS at the changeover date. The 
International Accounting Standard Board will also continue to issue new accounting standards during the conversion 
period, and as a result, the final impact of IFRS on the Corporation’s financial results will only be measured once all the 
IFRS applicable at the conversion date are known. Preliminary analysis to date of the impacts of transition to IFRS on 
specific areas is detailed below. The areas outlined below should not be considered as a complete analysis. Any remain-
ing potential accounting differences not discussed below are being analyzed and will be discussed further in 2010.  

IFRS 1 — IFRS 1 First-Time Adoption of International Financial Reporting Standards (“IFRS 1”) provides entities adopt-
ing IFRSs for the first time with a number of mandatory exceptions and optional exemptions, in certain areas, to the 
general requirement for full retrospective application of IFRSs. The following are the significant optional exemptions 
available under IFRS 1 that the Corporation expects to apply in preparing the first financial statements under IFRS.

•	

•	

•	

	Business Combinations — The Corporation expects to elect to not restate any Business Combinations that have 
occurred prior to January 1, 2010

	Employee Benefits — The Corporation expects to elect to recognize any actuarial gains/losses as at January 1, 
2010 in retained earnings

	Foreign Exchange — The Corporation expects to elect to reclassify cumulative translation gains or losses in 
accumulated other comprehensive income to retained earnings

Property,  plant  and  equipment — International  Accounting  Standards  (“IAS”)  16  Property,  Plant  and  Equipment 
(“IAS 16”) provides a choice, for each class of property, plant and equipment, in accounting for each class using 
either the cost model or the revaluation model. The cost model is generally consistent with Canadian GAAP where 
an item of property, plant and equipment is carried at its cost less any accumulated depreciation and any accu-
mulated impairment losses. Under the revaluation model, an item of property, plant and equipment is carried at its 
revalued amount, being its fair value at the date of the revaluation less any accumulated depreciation and accu-
mulated impairment losses. In addition, under IAS 16, where part of an item of property, plant and equipment has 
a cost that is significant in relation to the cost of the item as a whole, it must be depreciated separately from the 
remainder of the item. The Corporation expects to use the cost model to account for all classes of property, plant 
and equipment. Review of the impact in depreciating an item of property, plant and equipment separately from the 
remainder of the item is currently underway.

Borrowing costs — IAS 23 Borrowing Costs (“IAS 23”) requires the capitalization of borrowing costs directly attributable 
to the acquisition, construction or production of qualifying assets as part of the cost of that asset. Under Canadian 
GAAP, the Corporation’s accounting policy is to expense these costs as incurred. IFRS 1 provides an election permitting 
the application of IAS 23 prospectively from the date of transition, January 1, 2010. The Corporation intends to apply this 
election and consequently, the Corporation does not expect to have an adjustment on its opening IFRS balance sheet. 

Provisions — IAS 37 Provisions, Contingent Liabilities and Contingent Asset (“IAS 37”) requires a provision to be recognized 
when: there is a present obligation as a result of a past transaction or event; it is probable that an outflow of resources will 
be required to settle the obligation; and a reliable estimate can be made of the obligation. “Probable” under IFRS means 

18

Magellan 2009 Annual Report

more likely than not. Under Canadian GAAP, the criterion for recognition in the financial statements is “likely,” which is a 
higher threshold than “probable”. Therefore, it is possible that there may be some contingent liabilities not recognized 
under Canadian GAAP which would require a provision under IAS 37. The Corporation is in the process of evaluating po-
tential transactions to determine whether there is an impact of this difference on the opening balance sheet.

Impairments — IAS 36 Impairment of Assets (“IAS 36”) uses a one-step approach for both testing for and measurement 
of impairment, with asset carrying values compared directly with the higher of fair value less costs to sell and value in 
use (which uses discounted future cash flows). Under Canadian GAAP, assets other than financial assets, are generally 
tested using a two-step approach: first comparing asset carrying values with undiscounted future cash flows to de-
termine whether impairment exists; and then measuring any impairment by comparing asset carrying values with fair 
values. This may potentially result in more write-downs where carrying values of the assets were previously supported 
under Canadian GAAP on an undiscounted cash flow basis, but could not be supported on a discounted cash flow basis. 
In addition, the extent of any writedowns may be partially offset by the requirement under IAS 36 to reverse any previous 
impairment losses where circumstances have changed such that the impairments have been reduced. Canadian GAAP 
prohibits reversal of impairment losses. The Corporation has not yet finalized the impairment testing for the opening 
balance sheet under IFRS, as such the impact, if any, is unknown at this time.  

Government grants — IAS 20 Accounting for Government Grants and Disclosure of Government Assistance (“IAS 20”) re-
quires the benefit of a government loan at a below-market rate of interest be treated as a government grant. The benefit 
of the below-market rate of interest shall be measured as the difference between the initial carrying value of the loan 
determined and the proceeds received. Under Canadian GAAP, these forms of government assistance have not been 
disclosed in the financial statements. However, where the benefits are significant to the operations of the enterprise, it 
is desirable to disclosure the relevant terms and conditions of the programs. The Corporation is reviewing the govern-
ment grants and expects some minor impacts.

CONTROLS AND PROCEDURES
Based on the current Canadian Securities Administrators (the “CSA”) rules under National Instrument 52-109 Certi-
fication of Disclosure in Issuers’ Annual and Interim Filings, the Chief Executive Officer and Chief Financial Officer (or 
individuals performing similar functions as a chief executive officer or chief financial officer) are required to certify as 
at December 31, 2009 that they are responsible for establishing and maintaining, and have assessed the design and 
operating effectiveness of disclosure controls and procedures and internal control over financial reporting. 

Management does not expect disclosure controls and procedures and internal control over financial reporting to pre-
vent all errors, misstatements or fraud. In addition, internal control over financial reporting that management has de-
signed and established may be circumvented and rendered ineffective as a result of unauthorized acts of individuals 
through collusion or management override. A system of control, no matter how well conceived and operated, can provide 
only reasonable, but not absolute, assurance that control objectives are met. Due to the inherent limitations in a system 
of control, there is no absolute assurance that all controls issues, which may result in errors, misstatements, or fraud, 
can be prevented or detected. The inherent limitations include, amongst other things: (i) management’s assumptions 
and judgments could ultimately prove to be incorrect under varying conditions and circumstances; (ii) the impact of 
isolated errors; (iii) assumptions about the likelihood of future events. 

In preparation for this certification, Magellan has dedicated resources in place to document and evaluate the design 
and operating effectiveness of disclosure controls and procedures and internal control over financial reporting. As of 
December 31, 2009, an evaluation was carried out, under the supervision of President and Chief Executive Officer and 
Vice-President, Finance and Corporate Secretary, of the effectiveness of the Corporation’s disclosure controls and in-
ternal controls over financial reporting, as those terms are defined in National Instrument 52-109. Based on that evalu-
ation, the Corporation’s management concluded that the Corporation’s design and operating disclosure controls and 
procedures and internal control over financial reporting were effective as of December 31, 2009.

No changes were made in the Corporation’s internal control over financial reporting during the Corporation’s most re-
cent interim period, that have materially affected, or are reasonably likely to materially affect, the Corporation’s internal 
control over financial reporting.

Magellan 2009 Annual Report

19

OTHER INFORMATION
The authorized capital of the Corporation consists of an unlimited number of Preference Shares, issuable in series, 
and an unlimited number of common shares. As at March 26, 2010, 18,209,001 common shares were outstanding and 
2,000,000 Preference Shares were outstanding. Subject to law, the Corporation will be required to retract the Prefer-
ence Shares in whole or in part to the extent permitted by an instrument of indebtedness of the Corporation.

At December 31, 2009, the Corporation had outstanding approximately $40.0 million of 10.0% convertible secured 
subordinated debentures, due April 30, 2012. The convertible debentures are convertible, at the option of the holder at 
any time prior to April 30, 2012, in whole or in multiples of $1,000, into fully paid and non-assessable common shares 
of the Corporation at the conversion price of $1.00 per common share which is equal to the issuance on conversion of 
approximately 40,000,000 common shares in total. 

Additional  information  relating  to  Magellan  Aerospace  Corporation,  including  the  Corporation’s  Annual  Information 
Form is on SEDAR at www.sedar.com.

20

Magellan 2009 Annual Report

Management’s Report

The consolidated financial statements of Magellan Aerospace Corporation were prepared by management in accordance 
with  accounting  principles  generally  accepted  in  Canada. The  financial  and  operating  information  presented  in  this 
report is consistent with that shown in the financial statements.

Management maintains a system of internal controls to provide reasonable assurance that all assets are safeguarded 
and to facilitate the preparation of relevant, reliable and timely financial information. External auditors appointed by 
the shareholders have examined the consolidated financial statements. The Audit Committee, consisting of non man-
agement directors, has reviewed these consolidated financial statements with management and the auditors and has 
reported to the Board of Directors. The Board of Directors approved the consolidated financial statements.

James S. Butyniec 
President and Chief Executive Officer

John B. Dekker 
Vice President Finance and  
Corporate Secretary

March 26, 2010

Magellan 2009 Annual Report

21

Auditors’ Report

To the Shareholders of Magellan Aerospace Corporation

We have audited the consolidated balance sheets of Magellan Aerospace Corporation as at December 31, 2009 and 
2008 and the consolidated statements of operations and retained earnings, cash flows and comprehensive income for 
the years then ended. These financial statements are the responsibility of the Corporation’s management. Our respon-
sibility is to express an opinion on these financial statements based on our audits.

We conducted our audits in accordance with Canadian generally accepted auditing standards. Those standards require 
that we plan and perform an audit to obtain reasonable assurance whether the financial statements are free of material 
misstatement. An audit includes examining, on a test basis, evidence supporting the amounts and disclosures in the 
financial statements. An audit also includes assessing the accounting principles used and significant estimates made 
by management, as well as evaluating the overall financial statement presentation.

In our opinion, these consolidated financial statements present fairly, in all material respects, the financial position of 
the Corporation as at December 31, 2009 and 2008 and the results of its operations and its cash flows for the years then 
ended in accordance with Canadian generally accepted accounting principles.

Chartered Accountants 
Licensed Public Accountants  
Toronto, Canada, March 26, 2010

22

Magellan 2009 Annual Report

Consolidated Balance Sheets

As at December 31 
[Expressed in thousands of dollars]

Assets
Current
Cash
Accounts receivable [NOTES 18 AND 20[f]]
Inventories [NOTES 2 AND 4]
Prepaid expenses and other [NOTE 20[h]]
Future income tax assets [NOTE 16]
Total current assets
Capital assets, net [NOTE 5]
Technology rights [NOTE 6]
Deferred development costs [NOTE 7]
Other assets [NOTE 17]
Future income tax assets [NOTE 16]
Total long-term assets

Liabilities and Shareholders’ Equity
Current
Bank indebtedness [NOTE 8]
Accounts payable and accrued charges [NOTE 20[i]]
Current portion of long-term debt [NOTE 9]
Total current liabilities
Long-term debt [NOTE 9]
Convertible debentures [NOTE 10]
Future income tax liabilities [NOTE 16]
Other long-term liabilities [NOTE 11]
Total long-term liabilities
Shareholders’ equity
Capital stock [NOTES 12 AND 13]
Contributed surplus [NOTE 20 [g]]
Other paid in capital [NOTE 10]
Retained earnings
Accumulated other comprehensive loss [NOTE 14]
Total shareholders’ equity

Commitments and contingencies [NOTE 22] 
Subsequent events [NOTE 23] 
See accompanying notes

On behalf of the Board:

N. Murray Edwards
Director

Magellan 2009 Annual Report

William A. Dimma
Director

2009

2008

$

22,641
82,850
147,248
38,458
3,958
295,155
254,700
29,158
59,510
24,909
17,186
385,463
680,618

140,590
135,373
2,321
278,284
73,716
38,182
10,281
9,803
131,982

234,389
4,708
13,565
84,137
(66,447)
270,352
680,618

$

5,362
67,435
178,474
10,717
5,097
267,085
277,207
32,567
69,225
15,970
8,643
403,612
670,697

177,766
125,116
52,321
355,203
11,803
20,544
11,392
7,947
51,686

234,381
3,991
11,645
59,752
(45,961)
263,808
670,697

23

Consolidated Statements of Operations and Retained Earnings

Years ended December 31 
[Expresses in thousands of dollars except per share information]

Revenues
Cost of revenues
Gross profit

Expenses
Administrative and general expenses [NOTE 19]
Other
Interest [NOTES 8 AND 20[a]]

Income before taxes
(Recovery of) provision for income taxes [NOTE 16]

Current
Future

Net income for the year

Retained earnings, beginning of year
Effect of change in accounting policy [NOTE 2]
Adjusted retained earnings, beginning of year
Dividends on Preference Shares
Net income for the year
Retained earnings, end of year

Net income per common share [NOTE 12]
Basic
Diluted
See accompanying notes

2009
$ 686,614
604,302
82,312

2008
$ 686,436
608,977
77,459

44,489
(6,753)
20,754
58,490
23,822

(63)
(2,100)
(2,163)
25,985

59,752
—
59,752
(1,600)
25,985
84,137

1.34
0.61

44,691
(3,701)
21,949
62,939
14,520

(194)
1,814
1,620
12,900

82,747
(34,295)
48,452
(1,600)
12,900
59,752

0.62
0.62

24

Magellan 2009 Annual Report

Consolidated Statements of Cash Flows

Years ended December 31 
[Expresses in thousands of dollars]

Operating Activities
Net income
Add (deduct) items not affecting cash

Depreciation and amortization
Net loss (gain) on sale of capital assets
Write-down of assets
Employee future benefits
Deferred revenue
Stock based compensation [NOTE 13]
Accretion of convertible debentures
Future income tax (recovery) expense

Net change in non-cash working capital items

related to operating activities [NOTE 20[c]]

Cash provided by operating activities

Investing Activities
Acquisition of Verdict [NOTE 3]
Purchase of capital assets
Proceeds from disposal of capital assets
Increase in other assets
Cash used in investing activities

Financing Activities
(Decrease) increase in bank indebtedness
Decrease in loan payable
Increase in loan payable
Decrease in long-term debt
Increase in long-term debt
Decrease in convertible debentures
Increase in convertible debentures
Increase (decrease) in other long-term liabilities
Issuance of common shares
Dividends on preference shares
Cash provided by financing activities

Effect of exchange rate changes on cash

Net increase in cash during the year
Cash, beginning of the year
Cash, end of the year

See accompanying notes 

2009

2008

$ 25,985

$ 12,900

35,093
272
—
(5,799)
466
717
678
(8,124)
49,288

(13,132)
36,156

—
(21,675)
339
(1,274)
(22,610)

(27,454)
—
—
(2,824)
15,000
(20,950)
39,667
2,211
8
(1,600)
4,058

(325)

17,279
5,362
22,641

40,218
(1,355)
2,184
(1,277)
313
742
437
1,814
55,976

(32,821)
23,155

(4,268)
(18,769)
3,540
(3,768)
(23,265)

19,064
(15,000)
15,000
(16,841)
50,000
(69,985)
20,778
(392)
71
(1,600)
1,096

(508)

478
4,884
5,362

Magellan 2009 Annual Report

25

Consolidated Statements of Comprehensive Income 

Years ended December 31 
[Expressed in thousands of dollars]

Net income for the year
Other comprehensive (loss) income:
Net unrealized (loss) gain on translation of net 

investment in foreign operations [NOTE 14]

Comprehensive income 
See accompanying notes

2009
25,985

$

2008
12,900

$

(20,486)
5,499

19,518
32,418

26

Magellan 2009 Annual Report

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

1. SIGNIFICANT ACCOUNTING POLICIES

Basis of presentation 
The consolidated financial statements have been prepared by management in accordance with Canadian generally 
accepted  accounting  principles  (“GAAP”)  within  the  framework  of  the  significant  accounting  policies  summarized 
below. The consolidated financial statements of Magellan Aerospace Corporation [the “Corporation”] include the ac-
counts of the Corporation and its wholly-owned subsidiaries.

These consolidated financial statements have been prepared on the “going concern” basis which presumes that the 
Corporation  will  be  able  to  realize  its  assets  and  discharge  its  liabilities  in  the  normal  course  of  business  for  the 
foreseeable future.

Use of estimates 
The preparation of consolidated financial statements in conformity with Canadian GAAP requires management to 
make estimates and assumptions that affect: the reported amounts of assets and liabilities; the disclosure of contin-
gent assets and liabilities at the date of the consolidated financial statements; and the reported amount of revenue 
and expenses during the reporting period. Significant estimates made by management include, but are not limited to 
average production costs, asset impairment, allowance for uncollectible accounts receivable, allowance for inven-
tory, percentage of completion on long-term contracts, income taxes, stock-based compensation assumptions and 
pension plan assumptions. Management believes that the estimates included in preparing its consolidated financial 
statements are reasonable and prudent; however, actual results could differ from these estimates. 

Revenue recognition
The Corporation’s revenue recognition methodology is determined on a contract-by-contract basis.

The most significant revenue recognition policies are outlined below:

Revenue from the sale of manufactured units is recognized when the price is fixed or determinable, collectibility is 
reasonably assured and upon shipment to, or receipt by, customers, depending on contractual terms, and acceptance 
by customers.

The majority of revenue on long-term contracts is recognized using the units of delivery method as the contracts 
require shipments of a large number of units over an extended period of time.

Revenues from certain long-term contracts are recognized on a percentage of completion basis. The percentage complete 
is calculated based upon contract costs incurred to date compared with total estimated contract costs. The percent-
age complete is then applied to total anticipated contract revenue to determine the period’s revenue. A provision for the 
estimated loss is made when contract costs are expected to exceed estimated contract revenue.

Inventory 
Inventory is stated at the lower of average cost and estimated net realizable value. 

The unit cost method is the prescribed cost method under which the actual production costs are charged to each unit 
produced and recognized to income as the unit is sold.

Net realizable value is the estimated selling price in the ordinary course of business, less estimated costs of comple-
tion and the estimated costs necessary to make the sale. Inventories are written down to net realizable value when 
the  cost  of  inventories  is  estimated  to  be  unrecoverable  due  to  obsolescence,  damage  or  declining  selling  prices. 
When circumstances that previously caused inventories to be written down below cost no longer exist or when there 
is clear evidence of an increase in selling price, the amount of the write-down previously recorded is reversed. 

Advances  and  progress  billings  received  on  long-term  contracts  are  deducted  from  related  costs  in  inventories.  
Advances and progress billings in excess of related costs are classified as deferred revenue.

Magellan 2009 Annual Report

27

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

Capital assets
Capital assets are recorded at cost less related government grants and investment tax credits and are depreciated 
over their estimated useful lives, with a 10% residual value, as follows:

Buildings 
Machinery and equipment 
Tooling 

40 years 
20 years 
5-7 years

Amortization of machinery and equipment commences once the asset is put into commercial production.

Impairment of long-lived assets
The Corporation assesses long-lived assets for recoverability whenever indicators of impairment exist. If the carry-
ing value of the asset exceeds the estimated undiscounted cash flows from use of the asset, an impairment loss is 
recognized. Impairment losses are measured as the amount by which the carrying value of an asset exceeds its fair 
value. Fair value is based on discounted cash flows.

Technology rights
Included in technology rights are costs to purchase technological rights applicable to a specific long-term con-
tract. These costs will be amortized on a unit of production basis to cost of revenues over the anticipated term of 
the long-term contract.

Research and development
Research costs are charged to operations as incurred, due to the nature of the projects. Where government invest-
ment in the form of investment tax credits and grants are received for research and development projects initiated 
by the Corporation for its own purposes, these incentives are deducted from the applicable category of expenditures, 
that is, either cost of revenues, capital assets or research and development costs.

Development costs are capitalized when certain criteria are met for deferral and their recovery is reasonably assured. 
Deferred development costs are amortized on an estimated units of production basis.

Government investment
The Corporation makes periodic applications for government investment under available government programs, including 
investment tax credits. Government investment relating to capitalized expenditures is reflected as a reduction of the 
related costs of such assets. Government investment relating to operating expenses is recorded as a reduction of the 
related expenses as incurred.

Convertible debentures
Convertible  debentures  are  classified  according  to  their  liability  and  equity  elements  using  the  residual  approach, 
whereby the Corporation estimates the fair value of the liability element and assigns the residual value of the convert-
ible debentures to the equity element. The liability element is classified as long-term debt and the equity element is 
classified  as  a  conversion  option  and  recorded  in  the  contributed  surplus  component  of  shareholders’  equity.  Upon 
conversion of debentures to common shares, a pro rata portion of the long-term debt, conversion option, unamortized 
discount and debt issue costs, as well as accrued but unpaid interest, will be transferred to share capital. If any convert-
ible debentures mature without being converted, the remaining conversion option balance will remain in contributed 
surplus. The discount is amortized using the effective interest rate method over the term of the related debt. The unam-
ortized discount is included in long-term debt and the amortization of the discount is included in interest expense.

Foreign currency translation
Monetary assets and liabilities of the Corporation denominated in foreign currencies are translated at the year-end 
exchange rates. Exchange gains and losses on these items are recognized in income in the current year. Revenue and 
expenses are translated at actual rates of exchange when the transaction occurred. 

28

Magellan 2009 Annual Report

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

The Corporation’s operations outside of Canada are considered self-sustaining. Consequently, the assets and liabili-
ties are translated to Canadian dollars using the year-end exchange rates and revenue and expenses are translated 
at the average rates during the year. Exchange gains or losses on translation of the Corporation’s net equity invest-
ment in these operations are deferred as a separate component of other accumulated comprehensive loss.

The appropriate amounts of exchange gains or losses accumulated in other accumulated comprehensive loss are 
reflected in income when there is a reduction, as a result of capital transactions, in the Corporation’s net investment 
in the operations that gave rise to such exchange gains or losses.

Employee benefit plans
The cost of pension and post-employment benefits (including medical benefits, dental care, life insurance and cer-
tain compensated absences) related to employees’ current service is charged to income annually. The cost is comput-
ed on an actuarial basis using the projected benefit method prorated on services and management’s best estimates 
of investment yields, salary escalation and other factors. Pension plan assets are valued at fair value for purposes of 
calculating the expected return on plan assets. Past service costs resulting from plan amendments are amortized on 
a straight-line basis over the remaining average service life of active employees at the date of amendments. Actuarial 
gains (losses) arise from the difference between the actual long-term rate of return on plan assets for a period and 
the expected long-term rate of return on plan assets for that period or from changes in actuarial assumptions used to 
determine the accrued benefit obligation. The excess of the net accumulated actuarial gain (loss) which is more than 
10% of the greater of the benefit obligations and the fair value of plan assets is amortized over the average remaining 
service period of active employees.

Stock based compensation plan
Stock options granted after January 1, 2003 are accounted for under the fair value method. Under this method, 
compensation  expense  is  measured  at  fair  value  at  the  grant  date  using  the  Black-Scholes  option  pricing  model 
and recognized over the vesting period with a corresponding credit to contributed surplus. On the exercise of stock 
options, consideration received and the accumulated contributed surplus amount is credited to capital stock. Stock 
options which have a cash settlement feature, as noted in note 13 are accounted for as liability instruments and are 
carried at their intrinsic value, measured as the difference between the current stock price and the option exercise 
price. The intrinsic value of the liability is marked to market each period. 

Income taxes
The Corporation follows the liability method of income tax allocation. Under this method, future tax assets and li-
abilities are determined based on differences between the financial reporting and tax bases of assets and liabilities 
and are measured using the substantively enacted tax rates and laws that will be in effect when the differences are 
expected to reverse.

Income per common share
Basic income per common share is computed by dividing the net income adjusted for preference share dividends 
by the weighted average number of common shares outstanding during the year. Diluted income per common share 
reflects the assumed conversion of all dilutive securities using the “if converted” method for convertible debentures 
and preference shares and the “treasury stock” method for options. 

Under the “if converted” method:

•	

	the	convertible	debentures	and	preference	shares	are	assumed	to	be	converted	at	the	beginning	of	the	year	or	at	
the date of issuance, if later.

Under the “treasury stock” method:

•	

•	

	the	exercise	of	options	is	assumed	to	be	at	the	beginning	of	the	year	or	at	the	time	of	issuance,	if	later;	

	the	proceeds	from	the	exercise,	plus	future	period	compensation	expense	on	options	granted	are	assumed	to	be	
used to purchase common shares at the average price during the year; and

Magellan 2009 Annual Report

29

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

•	

	the	 incremental	 number	 of	 common	 shares,	 which	 is	 the	 difference	 between	 the	 number	 of	 shares	 assumed	
issued and the number of shares assumed purchased, is included in the denominator of the diluted income per 
common share computation.

Convertible debentures, preference shares and options that are anti-dilutive are not included in the computation of 
diluted earnings per share.

Derivative financial instruments
The  Corporation  manages  its  foreign  currency  and  interest  rate  exposures  through  the  use  of  derivative  financial 
instruments. The Corporation’s policy is not to utilize derivative financial instruments for trading or speculative pur-
poses. For the year ended December 31, 2009, the Corporation’s derivative contracts were not designated as hedges 
and as a result are recorded on the consolidated balance sheets at their fair value. Any changes in fair value during 
the year are reported in foreign exchange in the consolidated statement of operations. Transaction costs incurred to 
acquire financial instruments are included in the underlying balance.

Sale of receivables
Transfers of receivables in securitization transactions are recognized as sales when the Corporation is deemed 
to have surrendered control over the transferred receivables and consideration in the transferred receivables has 
been received. The Corporation continues to service the accounts receivables but does not retain any interest in 
the transferred receivables.

Future changes in accounting policies
The Corporation will adopt the following accounting standards recently issued by the Canadian Institute of Chartered 
Accountants (“CICA”):

[a] Sections 1582, “Business Combinations,” 1601, “Consolidated Financial Statements,” and 1602, “Non-controlling 
Interests”
In  January  2009,  the  CICA  issued  Sections  1582,  “Business  Combinations,”  1601,  “Consolidated  Financial  State-
ments,” and 1602, “Non-controlling Interests.”

Section 1582 will be converged with IFRS 3, “Business Combinations.” Section 1602 will be converged with the re-
quirements of IAS 27, “Consolidated and Separate Financial Statements,” for non-controlling interests. Section 1601 
carries forward the requirements of Section 1600, “Consolidated Financial Statements,” other than those relating to 
non-controlling interests.

Section 1582 applies to acquisitions made from January 1, 2011 in which the acquirer obtains control of one or more 
businesses. The term “business” is more broadly defined than in the existing standard. Most assets acquired and 
liabilities assumed, including contingent liabilities that are considered to be “improbable,” will be measured at fair 
value. Any interest in the acquiree owned prior to obtaining control will be remeasured at fair value at the acquisition 
date, eliminating the need for guidance on step acquisitions. A bargain purchase will result in recognition of a gain. 
Acquisition costs must be expensed.

Under Section 1602, any non-controlling interest will be recognized as a separate component of shareholders’ equity. 
Net income will be calculated without deduction for the non-controlling interest. Rather, net income will be allocated 
between the controlling and non-controlling interests.

The new standards will become effective in 2011. The Corporation is assessing the impact of the new standards on 
its consolidated financial statements.

[b] International Financial Reporting Standards 
In February 2008, Canada’s Accounting Standards Board (“AcSB”) confirmed that Canadian GAAP, as used by publicly 
accountable enterprises, will be converged with International Financial Reporting Standards (“IFRS”) effective Janu-
ary 1, 2011. While IFRS uses a conceptual framework similar to Canadian GAAP, there are significant differences on 
recognition, measurement and disclosures. IFRSs have now been incorporated into the CICA Accounting Handbook 
effective for interim and annual financial statements relating to fiscal years beginning on or after January 1, 2011. 

30

Magellan 2009 Annual Report

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

Also, in October 2009, the AcSB issued the exposure draft “Improvements to IFRSs” to incorporate into Canadian GAAP 
the amendments to IFRSs that result from an exposure draft issued by the International Accounting Standards Board 
(“IASB”). The IASB’s exposure draft deals with minor amendments and focuses on areas of inconsistency in standards 
or where clarification of wording is required. It is expected that the amendments will be effective January 1, 2011. 

In the period leading up to the changeover, the AcSB will continue to issue accounting standards that are converged 
with IFRS, thus mitigating the impact of the transition to IFRS at the changeover date. The IASB will also continue to 
issue new accounting standards during the conversion period, and as a result, the final impact of IFRS on the Corpo-
ration’s financial results will only be measured once all the IFRSs applicable at the conversion date are known.

[c] Multiple Deliverable Revenue Arrangements
In December 2009, the CICA issued EIC-175, Multiple Deliverable Revenue Arrangements (“EIC-175”). EIC-175, which 
replaces EIC-142, Revenue Arrangements with Multiple Deliverables, addresses some aspects of the accounting by a 
vendor for arrangements under which it will perform multiple revenue-generating activities. These new standards are 
effective for the Corporation’s interim and annual consolidated financial statements commencing on January 1, 2011 
with earlier adoption permitted as of the beginning of a fiscal year. The Corporation is assessing the impact of the new 
standards on its consolidated financial statements.

2. CHANGES IN ACCOUNTING POLICIES
On January 1, 2009, the Corporation adopted CICA Handbook 3064, “Goodwill and Intangible Assets.” This new sec-
tion replaces the existing standards for “Goodwill and Other Intangible Assets” (CICA Handbook Section 3062) and 
“Research and Development Costs” (CICA Handbook Section 3450). The new standard (i) states that upon their initial 
identification, intangible assets are to be recognized as assets only if they meet the definition of an intangible asset 
and the recognition criteria; (ii) provides guidance on the recognition of internally generated intangible assets includ-
ing research and development costs; and (iii) carries forward the current requirements of Section 3062 for subse-
quent measurement and disclosure of intangible assets and goodwill. The adoption of this new section did not have 
a material impact on the Corporation’s consolidated financial statements.

On January 20, 2009, the Emerging Issues Committee [“EIC”] of the AcSB issued EIC Abstract 173, which establishes 
that an entity’s own credit risk and the credit risk of the counterparty should be taken into account in determining 
the fair value of financial assets and liabilities, including derivative instruments. The Corporation adopted this EIC on 
January 20, 2009 and applied the EIC retrospectively, without restatement of prior years to all financial assets and 
financial liabilities measured at fair value. The adoption of this new EIC did not have a material impact on the Corpo-
ration’s consolidated financial statements. 

In June 2009, the CICA amended section 3862, “Financial Instruments — Disclosures.” The amendments to include ad-
ditional disclosure requirements about fair value measurement for financial instruments and liquidity risk disclosures. 
These amendments require a three-level hierarchy that reflects the significance of the inputs used in making the fair 
value measurements. Fair value of assets and liabilities included in Level I are determined by reference to quoted prices 
in active markets for identical assets and liabilities. Assets and liabilities in Level II include valuations using inputs other 
than the quoted prices for which all significant inputs are based on observable market data, either directly or indirectly. 
Level III valuations are based on inputs that are not based on observable market data. The amendment to this standard 
did not have any impact on the classification and measurement of our financial instruments. The new disclosures pur-
suant to the new Handbook Section are included in Note 18 of the 2009 audited consolidated financial statements. 

Effective January 1, 2008, the Corporation was required to adopt Canadian Institute of Chartered Accounts (“CICA”): 
Handbook Section 3031 “Inventories,” which replaces Section 3030 “Inventories.” The Corporation adopted this new 
section retrospectively, without restatement of prior periods. This new section provides revised guidance on the de-
termination of cost and its subsequent recognition as an expense, including any write-down to net realizable value. 
It also provides revised guidance on the cost methodologies that are to be used to assign costs to inventories and 
expands the disclosure requirements to increase transparency. As a result of these required changes in accounting 
policies, the Corporation was required to adopt the unit cost method for inventory related to its long-term contracts 
in replacement of the long-term average cost method. The unit cost method is the prescribed cost method under 
which the actual production costs are charged to each unit produced and recognized to income as the unit is sold. 
The Corporation previously accounted for the cost of production inventory using the long-term average cost which 

Magellan 2009 Annual Report

31

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

reflected higher unit costs at the early phase of a program and lower unit costs at the end of the program (the learning 
curve concept). As at January 1, 2008, the effect of the accounting changes resulted in a decrease in inventories of 
$121,462, an increase in capital assets of $10,852, an increase in deferred development costs of $67,471, a decrease 
in future income tax liabilities of $8,844 and a decrease in opening retained earnings in the amount of $34,295.

3. BUSINESS ACQUISITION
On February 13, 2008, the Corporation acquired all the outstanding shares of Verdict Aerospace Components Ltd. 
(“Verdict”)	for	consideration	of	$4,268,	including	acquisition	costs	of	$175.	Verdict	is	based	in	the	United	Kingdom	
and is a high precision manufacturer of make-to-print components and assemblies for the global aerospace indus-
try. The acquisition has been accounted for by the purchase method of accounting with the results of operations of 
Verdict included in the consolidated financial statements from January 1, 2008, the effective date of purchase.

The purchase price has been allocated to the assets acquired and liabilities assumed based on the estimated fair 
values on the acquisition date. The value attributed to customer contracts is being amortized on a straight-line basis 
over life of the contracts. 

The fair value of the net assets acquired and consideration paid are summarized as follows:

Net assets acquired
Current assets
Long-term assets
Liabilities
Future income tax liabilities

Consideration paid

Cash

4. INVENTORIES

Production costs of contract currently in process
Advances and progress billings

2009
$ 156,460
(9,212)
147,248

$

2,600
6,222
(3,245)
(1,309)

4,268

2008
$ 187,685
(9,211)
178,474

Inventory is valued at the lower of cost and net realizable value. The cost of raw materials is calculated on an aver-
age cost basis. The cost of work in process and finished goods inventory also includes an allocation of overhead for 
indirect manufacturing costs and direct labour expenses. 

Cost  of  sales  for  the  year  ended  December  31,  2009  was  $604,302  [2008 — $608,977]  which  included  $593,396 
[2008 — $598,015] of costs associated with inventory. The remaining costs of $10,906 [2008 — $10,962] related princi-
pally to freight, commissions and other direct costs of sales. 

During the year ended December 31, 2009, the Company recognized a provision of $2,337 [2008 — $1,133] related to 
slow moving and obsolete inventory.

Due to the long-term contractual period of the Corporation’s contracts, the Corporation may be in negotiations with its 
customers over amendments to pricing or other terms. Management’s assessment of the recoverability of amounts 
capitalized in inventory may be based on judgments with respect to the outcome of these negotiations. If the negotia-
tions are not successful or the final terms differ from what the Corporation expects, the Corporation may be required 
to record a loss provision on this contract. The amount of such provision, if any, cannot be reasonably estimated until 
such amendments are finalized.

32

Magellan 2009 Annual Report

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

5. CAPITAL ASSETS

Land
Buildings
Machinery, equipment and tooling

Land
Buildings
Machinery, equipment and tooling

$

$

Cost

15,014
95,476
351,646
462,136

Cost

14,871
101,006
366,891
482,768

Accumulated  
depreciation

$

—
33,533
173,903
207,436

Accumulated  
depreciation

$

—
33,847
171,714
205,561

2009

Net book value

$

15,014
61,943
177,743
254,700

2008

Net book value

$

14,871
67,159
195,177
277,207

Included in machinery and equipment are construction in progress expenditures of $738 [2008—$3,389].

The above amounts include $6,580 [2008—$8,032] of capital assets under capital leases and accumulated depre-
ciation of $2,308 [2008 — $2,703] related thereto. Depreciation recorded in the year related to capital assets under 
capital leases totaled $352 [2008 — $440].

6. TECHNOLOGY RIGHTS
As at December 31, 2009 the Corporation’s technology rights amounted to $29,158 [2008 — $32,567] net of accu-
mulative amortization of $9,832 [2008 — $6,673]. Technology rights relate to an agreement signed in 2003, which 
permits the Corporation to manufacture aerospace engine components and share in the revenue generated by the 
final sale of the engine. A follow-on contract was signed in 2005. 

7. DEFERRED DEVELOPMENT COSTS
As  at  December  31,  2009,  the  Corporation’s  deferred  development  costs  amounted  to  $59,510  [2008 — $69,225] 
net of accumulative amortization of $23,175 [2008 — $17,143]. The Corporation has certain programs that meet the 
criteria for deferral and amortization of development costs. Development costs are capitalized for clearly defined, 
technically feasible technologies which management intends to produce and promote to an identified future mar-
ket, and for which resources exist or are expected to be available to complete the project. The Corporation records 
amortization in arriving at the carrying value of deferred development costs once the development activities have 
been completed and sales of the related product have commenced. During the year ended December 31, 2009, $7,360 
[2008 — $14,474] was expensed as amortization of deferred development costs. 

Magellan 2009 Annual Report

33

 
 
 
 
 
 
 
 
 
 
Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

8. BANK INDEBTEDNESS
The Corporation has an operating credit facility, with a syndicate of banks, with a Canadian limit of $90,000 plus a US limit 
of US $85,000 ($179,335 at December 31, 2009). Bank indebtedness of $140,590 [2008 — $177,766] is payable on demand 
and bears interest at the bankers’ acceptance or LIBOR rates, plus 3.25% (3.51% at December 31, 2009 [2008 —bankers’ 
acceptance or LIBOR rates, plus 1.0% or 2.35%]). Included in the amount outstanding at December 31, 2009 is US $43,630 
[2008 — US $75,480]. At December 31, 2009, the Corporation had drawn $142,824 under the operating credit facility, in-
cluding issued letters of credit totaling $2,234 such that $36,511 was unused and available. A fixed and floating charge 
debenture on accounts receivable, inventories and capital assets is pledged as collateral for the operating credit facility. 
The Chairman of the Board of the Corporation has provided a guarantee for the full amount of the operating credit facility. 

Subsequent to the year end the operating credit facility was amended and renewed with an expiry date of May 21, 2011. 
[Subsequent Events Note—23] 

9. LONG-TERM DEBT

Property mortgage [a]
Other non-bank loans [b]
Related party loans [c]
Obligations under capital leases [d]

Less current portion

$

2009
3,314
5,941
64,578
2,204
76,037
2,321
73,716

$

2008
3,783
7,133
50,000
3,208
64,124
52,321
11,803

[a]	

	The	property	mortgage	of	$3,314	(£1,959)	is	comprised	of	financing	of	certain	land	in	the	United	Kingdom	ac-
quired in 2006. This same land is collateral for this mortgage and the mortgage bears interest at bank rate plus 
0.90%, which at December 31, 2009 was 1.4% [2008 — 2.9%]. The fair value of this property mortgage was not 
significantly different from its recorded amount.

[b] 

 Other non-bank loans include loans of $5,050 [2008 — $6,373] provided by governmental authorities that bear 
interest of approximately 2.0% [2008 — 2.0% to 3.9%]. 

[c] 

 On January 31, 2008, Edco Capital Corporation [“Edco”], a corporation controlled by the Chairman of the Board 
of the Corporation, provided a $50,000 loan due July 1, 2009 [the “Original Loan”] to the Corporation. The Origi-
nal Loan bears interest at a rate of 10% per annum calculated and payable monthly and is collateralized and 
subordinated to the Corporation’s existing operating credit facility. The Original Loan is secured by subordinated 
mortgages on two of the Corporation’s real properties.

 On April 30, 2009, the Original Loan from Edco in the principal amount of $50,000 was increased to $65,000; was 
extended to July 1, 2010 in consideration of the payment of a one time fee to Edco equal to 1% of the principal 
amount outstanding of $50,000 and the interest rate on the loan was increased from 10% to 12% per annum. 

 On December 22, 2009, Edco provided a commitment letter that extends the due date of the Original Loan to July 
1, 2011 on the same terms and conditions of the Original Loan except that the interest rate will be reduced from 
12% to 11% per annum in consideration of the payment of a one time extension fee of 1% of the principal amount 
of $65,000 to Edco as follows: (a) 0.20% on execution of the commitment letter for renewal and (b) 0.80% on the 
satisfaction of all conditions and closing of the renewal transaction. The Corporation was also granted the op-
tion, exercisable on or before July 1, 2011, to renew the Original Loan for a further one year period on a payment 
of an additional one time extension fee of 1% of the principal amount of the loan and on the condition the bank 
credit facility is renewed, for an additional 364 day period beginning May 22, 2011 on terms satisfactory to the 
Board and on the condition that there is no material change in the business, operations or capital of the Corpora-
tion. The Corporation has the right to prepay the Original Loan at any time without penalty.

34

Magellan 2009 Annual Report

 
 
Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

 Subsequent to year end the Original Loan was restated and extended to July 1, 2011. Accordingly, the Original Loan has 
been classified as non-current. [Subsequent Events — Note 23]

[d] 

 Obligations under capital lease bear interest at a rate of 7.9% to 14.3%. Future minimum lease payments under the 
capital leases in effect at December 31, 2009 are as follows: 

2010
2011
2012
Total minimum capital lease payments
Less capital lease payments representing interest
Principal amount of capital lease payments

The expected maturities for the next five years and thereafter for long-term debt are as follows:

2010
2011
2012
2013
2014
Thereafter

$

$

1,094
876
476
2,446
242
2,204

2,321
66,849
1,989
1,563
946
2,369
76,037

10. CONVERTIBLE DEBENTURES
On January 30, 2008, the Corporation closed a private placement of an aggregate of $20,950 8.5% convertible unsecured 
subordinated  debentures  [the “2008  Debentures”],  due January  31,  2010. The  2008  Debentures  were  redeemable 
by the Corporation for the first six months of the term at 102.5% of principal value and the holders had no conver-
sion rights. After the first six months of the term, the 2008 Debentures were convertible, at the option of the holder, 
at any time prior to maturity into common shares of the Corporation at a conversion price of $10.00 per share. The 
2008 Debentures were unsecured obligations of the Corporation and were subordinated in right of payment to all of 
the Corporation’s existing and future senior indebtedness. As a result of the a requirement under a change of control 
provision in the 2008 Debentures, the Corporation was required to make an offer to purchase the $20,950 of the 2008 
Debentures at a price of 102.5% of the principal amount plus accrued and unpaid interest. During the second quarter 
of 2009, the 2008 Debentures were fully repurchased.

On April 30, 2009, the Corporation closed a private placement in which the Chairman of the Board of the Corporation, 
directly or indirectly, purchased $40,000 principal amount of 10% Convertible Secured Subordinated Debentures (the 
“New Convertible Debentures”) due on April 30, 2012. Interest is due semi-annually in arrears on April 30 and October 31 
in each year. The New Convertible Debentures are convertible, at the option of the holder at any time prior to April 30, 2012, 
in whole or in multiples of $1,000, into fully paid and non-assessable Common Shares of the Corporation at the conver-
sion price of $1.00 per Common Share which is equal to the issuance on conversion of approximately 40,000,000 Common 
Shares in total. The New Convertible Debentures are secured obligations of the Corporation and are subordinated in right 
of payment to all of the Corporation’s senior indebtedness. 

At December 31, 2009, $38,182 of the New Convertible Debentures, net of transaction costs, has been attributed to 
the debt component and $1,920 has been attributed to the equity component of the instrument. The difference be-
tween the carrying value and the face value of the New Convertible Debentures will be accredited using the effective 
interest rate method.

As explained under “Significant Accounting Policies—Convertible Debentures,” $1,920 of the New Convertible Deben-
tures; $545 of the 2008 Debentures issued in 2008 and $11,100 of debentures issued in 2003 have been attributed to 
the equity component of the debenture and are classified as other paid in capital. 

Magellan 2009 Annual Report

35

 
 
 
Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

11. OTHER LONG-TERM LIABILITIES 

Accrued costs related to plant and program closures [a]
Other [b]

Less current portion included in accounts payable
and accrued charges

Amounts are due as follows:

$

2009
766
10,915
11,681

1,878
9,803

2010
2011
2012
2013
2014
Thereafter

$

2008
788
7,159
7,947

—
7,947

$ 1,878
4,721
2,218
111
103
2,650
11,681

[a]    During 2003, the Corporation announced its decision to cease operations at its Fleet Industries plant in Fort Erie, 
Ontario. Management estimated the potential costs and losses resulting from this decision and recorded total 
cumulative charges of $42,606. At December 31, 2009, a balance of $766 [2008 — $788] remains as a liability 
and a provision of $3,118 [2008 — $6,200] for the liability associated with a defined benefit pension plan that is 
in the process of being wound up has been recorded in accounts payable and accured charges. 

[b]    Other long-term liabilities include $5,576 [2008 — $4,711] of deferred revenue in relation to a long-term pro-

duction contract.

12. CAPITAL STOCK
The authorized capital of the Corporation consists of an unlimited number of Preference Shares, issuable in series, 
and an unlimited number of common shares.

Preference Shares

Series A

Outstanding at December 31, 2009 and 2008

Number of Shares

2,000,000

Stated Capital

$ 19,949

On May 27, 2005, the Corporation issued 2,000,000 8.0% Cumulative Redeemable First Preference Shares Series A 
(the “Preference Shares”) at a price of $10.00 per preference share for total gross proceeds of $20,000. Each Prefer-
ence  Share  is  convertible  at  the  holder’s  option  into  0.67  common  shares  of  the  Corporation  (1,333,333  common 
shares  in  aggregate)  at  a  price  of  $15.00  per  common  share.  Directors  and  officers  of  the  Corporation  purchased 
directly or indirectly 1,135,000 of the Preference Shares issued.

The Preference Shares were not redeemable by the Corporation at any time prior to July 1, 2008. Thereafter, the Pref-
erence Shares are redeemable, under certain conditions, at the option of the Corporation at $10.00 per preference 
share plus accrued and unpaid dividends. In addition, subject to the terms of the Ontario Business Corporations Act 
(the “OBCA), the Preference Shares will be retractable by the holder at the issue price plus accrued and unpaid divi-
dends (i) from July 1, 2010 in the event that at any point after such date the volume weighted average trading price 
of the common shares on the TSX for at least 20 trading days in any consecutive 30-day period ending on the fifth 
trading day prior to such date is less than $12.00 per common share; or (ii) upon the occurrence of a change of control 
of the Corporation involving the acquisition of voting control or direction over at least 66 2/3% of the common shares 
and instruments convertible into common shares. 

36

Magellan 2009 Annual Report

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

The acquisition of the New Convertible Debentures on April 30, 2009 resulted in Mr. Edwards holding in excess of 
66-2/3% of the common shares of the Corporation on a fully diluted basis, which holdings constituted a change of 
control as defined in the Preference Shares’ terms. Pursuant to the change of control definition in the Corporation’s 
outstanding Preference Shares’ terms, the Corporation is required to retract its outstanding Preference Shares at 
a price of $10.00 per share plus accrued and unpaid dividends, unless such retraction contravenes any instrument 
of indebtedness of the Corporation or the terms of the OBCA. As at December 31, 2009, the Corporation was not in 
the position to retract the Preference Shares as it was prohibited from doing so by the terms of its operating credit 
facility. Accordingly, the Preference Shares continue to be classified as equity instruments. On March 26, 2010, the 
Corporation’s operating credit facility was amended to provide the Corporation with the ability to retract on each of 
April 30 and October 31, beginning April 30, 2010, any Preference Shares tendered for retraction up to the permitted 
percentage of Preference Shares. [Subsequent Events — Note 23]

As at December 31, 2009, the Corporation accrued the cumulative $1,600 dividends declared on December 22, 2009.

Common shares
Effective May 21, 2008, as approved at the Annual General and Special Meeting of the Corporation’s shareholders held 
on May 13, 2008, the Corporation completed a five-for-one consolidation of its common shares. All current and com-
parative share and per share amounts have been retroactively adjusted to reflect the five-for-one stock consolidation.

Outstanding at December 31, 2007, as previously reported
Issuance of additional shares as a result of the share consolidation
Issued to employees
Outstanding at December 31, 2008
Issued to employees
Outstanding at December 31, 2009 

Number of 
Shares
18,176,943
494
21,320
18,198,757
10,244
18,209,001

Stated 
Capital
$ 214,361
—
71
214,432
8
214,440

Under  the  terms  of  the  Corporation’s  Employee  Share  Purchase  Plan  (the “ESPP”),  eligible  employees  are  able  to 
purchase common shares at 100% of the average market price for the period preceding the purchase. The Corpora-
tion matches purchased shares on a 50% basis after a vesting period of approximately one year. During the year, the 
Corporation  issued  common  shares  of  10,244  [2008 — 21,320]  under  the  ESPP  for  $8  [2008 — $71]. The  Board  of 
Directors of the Corporation discontinued the ESPP effective January 31, 2009. 

The reconciliation of the numerator and denominator for the calculation of basic and diluted income per common 
share is as follows:

Net income
Dividends on Preference Shares
Net income attributable to common shareholders

Weighted average shares outstanding
Net effect of dilutive instruments [NOTES 10 and 13]
Diluted weighted average shares outstanding

Net income per common share
Basic
Diluted

$

2009
25,985

(1,600)
24,385

18,207,853
26,849,000
45,056,853

2008
12,900

$

(1,600)
11,300
7,947
18,184,588
—
18,184,588

1.34
0.61

0.62
0.62

For the year ended December 31, 2008, the inclusion of the Corporation’s stock options, convertible debentures and 
preference shares in the computation of diluted net income per common share would have an anti-dilutive effect on 
the net income per common share and are, therefore, excluded from the computation. 

Magellan 2009 Annual Report

37

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

13. STOCK-BASED COMPENSATION PLAN 
The Corporation has an incentive stock option plan, which provides for the granting of options for the benefit of 
employees and directors. The maximum number of options for common shares that remain to be granted under this 
plan is 1,035,141. Options are granted at an exercise price equal to the market price of the Corporation’s common 
shares at the time of granting. Options normally have a life of five years with vesting at 20% at the end of the first, 
second, third, fourth and fifth years from the date of the grant. In addition, certain business unit income tests must 
be met in order for the option holder’s entitlement to fully vest.

On May 13, 2008, the incentive stock option plan was amended and restated effective immediately, to adjust the number of  
common shares available for grant there under to reflect the five-for-one consolidation of the Corporation’s issued and out-
standing common shares. The following tables and number of options have been retroactively restated to reflect the change.

A summary of the plan and changes during each of 2009 and 2008 are as follows:

Outstanding, beginning of year
Forfeited/expired
Outstanding, end of year

2009

Weighted 
 average  
exercise price

$ 15.02
15.01
15.02

Shares

755,210
(117,010)
638,200

2008

Weighted  
average  
exercise price

$ 14.99
14.85
15.02

Shares

873,570
(118,360)
755,210

The following table summarizes information about options outstanding and exercisable at December 31, 2009:

Options outstanding

Options exercisable

Range of  
exercise prices

$

13.25
15.00 – 16.00

Number  
outstanding at  
December 31, 
2009

Weighted  
average remaining 
contractual life  
[in years]

182,050
456,150
638,200

1.00
2.54
2.10

Weighted  
average 
 exercise price

$

13.25
15.72
15.02

Number  
exercisable at  
December 31, 
2009

135,510
209,010
344,520

Weighted  
average  
exercise price

$ 13.25
15.68
14.72

Compensation expense recorded during the year was $717 [2008 — $742].

On November 7, 2008, the Corporation amended the Incentive Stock Option Plan by adding a cash option feature to all 
new and previously granted options outstanding. The cash option feature allows option holders to elect to receive an 
amount in cash equal to the intrinsic value, being the excess market price of the common share over the exercise price 
of the option, instead of exercising the option and acquiring the common shares. The result of such an amendment is 
that the outstanding share options awards largely take on the characteristics of liability instruments rather than equity 
instruments. All outstanding stock options are now classified as liabilities and are carried at their intrinsic value, mea-
sured as the difference between the current stock price and the option exercise price. The intrinsic value of the liability 
is marked to market each period for new awards to be granted subsequent to the amendment date. The intrinsic value 
is amortized to expense over the period in which the related services are rendered, which is usually the graded vesting 
period or, as applicable, over the period to the date an employee is eligible to retire, whichever is shorter. No such awards 
were granted in 2008 and 2009. For the outstanding share option awards that were amended the minimum expense 
recognized for them will be their grant-date fair values. Previously, all stock options were classified as equity and were 
measured at the estimated fair value established by the Black-Scholes model on the date of grant. Under this method, 
the estimated fair value was and will continue to be amortized to compensation expense and contributed surplus over 
the period in which the related services were rendered, which is usually the vesting period or, as applicable, over the 
period to the date an employee was eligible to retire, whichever was shorter.

38

Magellan 2009 Annual Report

 
 
 
 
 
 
 
 
Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

The Corporation’s employee stock options are not transferable, cannot be traded and are subject to vesting restrictions 
and exercise restrictions under the Corporation’s black-out policy which would tend to reduce the fair value of the 
Corporation’s stock options. Changes to the subjective input assumptions used in the model can cause a significant 
variation in the estimate of the fair value of the options.

14. ACCUMULATED OTHER COMPREHENSIVE LOSS
Accumulated other comprehensive loss consists solely of the net unrealized (loss) gain on the translation of the Cor-
poration’s net investment in self-sustaining foreign operations. The following is a continuity schedule of accumulated 
other comprehensive loss.

Balance, beginning of year
Net unrealized (loss) gain on translation of net

investment in foreign operations

Total accumulated other comprehensive loss

2009
$ (45,961)

2008
$ (65,479)

(20,486)
(66,447)

19,518
(45,961)

15. MANAGEMENT OF CAPITAL
The Corporation’s objective is to maintain a capital base sufficient to maintain investor, creditor and market confidence 
and to sustain future development of the business. Management defines capital as the Corporation’s shareholders’ 
equity and interest bearing debt, including the debt and equity components of the convertible debenture. 

As at December 31, 2009, total managed capital was $525,161, comprised of shareholders’ equity of $270,352 and 
interest-bearing debt of $254,809. Included in interest-bearing debt is the debt component of the convertible deben-
tures of $38,182, where a component of the associated interest expense includes a non-cash charge. 

The Corporation manages its capital structure and makes adjustments to it in light of general economic conditions, 
the risk characteristics of the underlying assets and the Corporation’s working capital requirements. In order to main-
tain or adjust its capital structure, the Corporation, upon approval from its Board of Directors, may issue or repay 
long-term  debt,  issue  shares,  repurchase  shares  through  a  normal  course  issuer  bid,  pay  dividends  or  undertake 
other  activities  as  deemed  appropriate  under  the  specific  circumstances. The  Board  of  Directors  reviews  and  ap-
proves any material transactions out of the ordinary course of business, including proposals on acquisitions or other 
major investments or divestitures, as well as capital and operating budgets. There were no changes in the Corpora-
tion’s approach to capital management during the year. 

The Corporation must adhere to covenants in its operating credit facility. As at December 31, 2009, the Corporation was 
in compliance with these covenants.

Magellan 2009 Annual Report

39

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

16. INCOME TAXES
The following is a reconciliation of the expected tax (recovery) expense obtained by applying the combined corporate tax 
rates to income before income taxes:

Corporate tax rate for manufacturing companies

2009
28.3%

2008
31.1%

Expected tax expense

$

6,746

$ 4,519

Non deductible accretion and stock option charges
Losses not previously benefited
Change in valuation allowances
Permanent differences
Changes in income tax rates

460
(5,194)
(4,395)
365
(145)
(2,163)

407
(3,354)
3,052
185
(3,189)
1,620

Components of future income tax assets and liabilities by jurisdiction are summarized as follows:

Canada
Future income tax asset — current

Accounting provisions not currently deductible for tax purposes

$

2,675

$ 3,180

2009

2008

Future income tax assets — long-term

Operating loss carryforwards
Investment tax credits
Accounting provisions not currently deductible for tax purposes

Valuation allowance

Future income tax liabilities — long-term

Tax depreciation in excess of book depreciation
Deferred employee future benefits

Net future income tax asset—long-term

United Kingdom
Future income tax asset—long-term

Operating loss carry forwards and investment tax credits

Future income tax liabilities — long-term

Tax depreciation in excess of book depreciation

Net future income tax liabilities—long-term

2,994
26,596
24,322
53,912
(12,280)
41,632

19,479
4,967
24,446

17,186

965

2,067

1,102

10,402
20,341
20,367
51,110
(16,675)
34,435

21,057
4,735
25,792

8,643

—

767

767

40

Magellan 2009 Annual Report

 
 
 
 
Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

United States
Future income tax asset — current

Accounting provisions not currently deductible for tax purposes

$

1,283

$ 1,917

2009

2008

Future income tax assets — long-term

Operating loss carry forwards and investment tax credits
Accrued employee benefits

Future income tax liabilities — long-term

Tax depreciation in excess of book depreciation

Net future income tax liabilities—long-term

14,580
232
14,812

23,991

9,179

20,895
400
21,295

31,920

10,625

The valuation allowance primarily relates to loss carry forward benefits in Canada where realization is not likely due 
to a history of losses and the uncertainty of sufficient taxable earnings in the future. In 2009, $4,395 [2008 – a charge 
of $3,052] of the valuation allowance balance was reversed on the assessment of the Corporation that it is more likely 
than not that the future income tax benefits will be realized.

The Corporation operates in different jurisdictions and accordingly is subject to income and other taxes under the various tax 
regimes in the countries in which it operates. The tax rules and regulations in many countries are highly complex and subject 
to interpretation. The Corporation may be subject in the future to a review of its historical income and other tax filings and in 
connection with such reviews, disputes can arise with the taxing authorities over the interpretation or application of certain 
tax rules and regulations to the Corporation’s business conducted with the country involved. The Corporation is not aware of 
any pending review of its filing positions for which adequate reserves have not been provided in these financial statements.

17. EMPLOYEE FUTURE BENEFITS
The Corporation has a number of defined benefit and defined contribution plans providing pension, other retirement 
and post-employment benefits to substantially all of its employees.

Cash payments contributed by the Corporation for employee future benefits related to its defined benefit and de-
fined contribution pension plans and payments directly to beneficiaries for its unfunded other benefits plan totaled 
$12,828 [2008—$12,625].

[a] 

 Defined contribution plans
 The Corporation’s expenses for defined contribution plans for the year ended December 31, 2009 totaled $4,663 
[2008 — $4,340]. 

[b] 

 Defined benefit plans
 The Corporation’s defined benefit plans cover payments for pensions, and other benefit plans described as follows:

 Pensions plans
 The Corporation’s pension plans provide eligible employees with pension benefits based on a number of criteria 
including earnings, years of service, retirement age, and specified benefit levels, and include both final average 
earnings formulae and minimum benefit formulae.

 The Corporation measures its accrued benefit obligations and the fair value of plan assets for accounting purposes as 
at December 31 for each year. Actuarial valuations for funding purposes are prepared and filed with the appropriate 
regulatory authorities at least tri-annually. The last actuarial valuation was completed as at December 31, 2007 for 
two of the plans and as at December 31, 2008 for two other plans. The last actuarial valuation was completed as at 
July 25, 2005 for one of the plans as this particular plan is in the process of being wound up.

Magellan 2009 Annual Report

41

 
 
 
 
 
Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

 Other benefit plan
 The Corporation has another benefit plan to provide post-employment coverage for health care benefits includ-
ing prescribed drugs, hospital and other medical, dental and vision benefits for eligible retired employees, their 
spouses and eligible dependants. Other benefit plans provide for post-employment life insurance and compen-
sated absences for eligible current employees, including vacation to be taken before retirement, if certain age and 
service requirements are met.

The following table summarizes the changes in benefit obligation and plan assets of the Corporation’s defined benefit 
plans, in aggregate:

Change in benefit obligation
Benefit obligation, beginning of year
Additional pension plan included
Current service cost (employer)
Member contributions during the year
Interest cost
Plan amendments
Benefits paid
Actuarial loss (gain)
Foreign exchange (gain) loss 
Benefit obligation, end of year

Change in plan assets
Market value of plan assets, beginning of year
Additional pension plan included
Actual return on plan assets
Member contributions during the year
Employer contributions
Benefits paid
Foreign exchange gain (loss)
Market value of plan assets, end of year

Reconciliation of funded status
Funded status—deficit
Unamortized past service costs
Unamortized net actuarial loss
Accrued benefit asset (liability)

2009

$ 97,564
—
1,635
297
6,524
—
(7,586)
13,757
(1,575)
110,616

95,241
—
11,611
297
8,165
(7,586)
(885)
106,843

(3,773)
768
19,446
16,441

Pension

2008

Other benefit plan

2009

2008

$ 103,966
2,437
2,019
304
6,307
276
(8,241)
(11,583)
2,079
97,564

$

980
—
—
—
337
—
(308)
—
(137)
872

103,048
2,663
(11,789)
304
7,973
(8,241)
1,283
95,241

(2,323)
1,053
12,301
11,031

—
—
—
—
—
—
—
—

(872)
—
—
(872)

$ 762
—
—
—
350
—
(312)
—
180
980

—
—
—
—
—
—
—
—

(980)
—
—
(980)

The accrued benefit asset related to pensions is included in other assets and the accrued benefit liability related 
to pensions and other benefit plans is included in accounts payable and accrued charges and other long-term 
liabilities, respectively. 

Two of the six defined benefit plans were in a surplus status as at December 31, 2009 and four of the six defined benefit 
plans were in a surplus status as at December 31, 2008.

42

Magellan 2009 Annual Report

 
 
Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

Net benefit plan costs
The components of the Corporation’s net benefit costs are as follows:

Change in benefit obligation
Current service cost
Interest cost
Actual return on plan assets
Actuarial loss (gain)
Plan amendments
Elements of employee future benefits costs 
before adjustments to recognize the long-
term nature of employee future benefits

Adjustments to recognize the long-term 

nature of employee future benefit costs:
Difference between expected return and 
actual return on plan assets for the year
Differences between actuarial loss 
recognized for the year and actual 
actuarial losses on accrued benefit 
obligation for the year
Difference between amortization of past 
service costs for the year and actual plan 
amendments for the year

Net benefit cost recognized

2009

$

1,635
6,524
(11,611)
13,757
—

Pension

2008

Other benefit plans

2009

2008

$

2,019
6,307
11,789
(11,583)
276

$ —
357
—
—
—

$ —
350
—
—
—

10,305

8,808

357

350

(12,371)

(19,213)

—

—

5,345

14,078

—

—

242
3,521

67
3,740

—
357

—
350

Significant assumptions and sensitivity analysis
The significant actuarial assumptions adopted in measuring the Corporation’s accrued benefit obligations represent 
management’s best estimates reflecting the long-term nature of employee future benefits and are as follows [weight-
ed-average assumptions as at December 31]:

Accrued Benefit Obligation at December 31

Discount rate
Expected long-term rate of return on plan assets
Rate of compensation increase

Benefit costs for the years ended December 31

Discount rate
Expected long-term rate of return on plan assets
Rate of compensation increase

2009

5.75%
6.5%
2.9%

5.75%
6.5%
2.9%

Pension

2008

Other benefit plans

2009

2008

7.0%
6.5%
3.0%

7.0%
6.5%
3.0%

7.0%
—
—

7.0%
—
—

7.0%
—
—

7.0%
—
—

For measurement purposes, a 5.0% to 10.0% annual rate of increase in the per capita cost of covered health care and 
dental benefits was assumed for 2009. The rate was assumed to decrease gradually over the next 10 years to 3.0% 
and to remain at that level thereafter. 

The impact of applying a one-percentage-point increase or decrease in the assumed health care and dental benefit 
trend rates as at December 31, 2009 was nominal.

Magellan 2009 Annual Report

43

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

Plan assets
The percentage of the fair value of total pension plan assets held at the measurement date of December 31 of each year 
were as follows:

Equities
Fixed income
Cash and short-term investments
Total 

Percentage of plan assets

2009
43.2%
47.2%
9.6%
100.0%

2008
44.3%

45.4%
10.3%
100.0%

At December 31, the market value of the plan assets directly invested in common shares of the Corporation was as follows:

Defined benefit plans

2009
37

$

2008
14

$

18. FINANCIAL INSTRUMENTS
The Corporation’s policy is not to utilize derivative financials instruments for trading or speculative purposes. The Cor-
poration may utilize derivative instruments in the management of its foreign currency and interest rate exposures.

[a] Categories of financial assets and liabilities
Under Canadian GAAP, financial instruments are classified into one of the following five categories: held for trading, 
held to maturity investments, loans and receivables, available-for-sale financial assets, or other financial liabilities. 
All financial instruments, including derivatives, are included on the consolidated balance sheet, which are measured 
at fair value except for loans and receivables, held-to-maturity investments and other financial liabilities, which are 
measured at amortized costs. Held for trading financial investments are subsequently measured at fair value and all 
gains and losses are included in net income in the period in which they arise. Available-for-sale financial instruments 
are subsequently measured at fair value with revaluation gains and losses included in other comprehensive income 
until the instrument is derecognized or impaired. 

The carrying values of the Corporation’s financial instruments are classified as follows:

Held for trading1
Loans and receivables2
Financial liabilities3
Derivatives not accounted for as hedges4
1 Includes cash and investments, which are classified as other assets 
2 Includes accounts receivables 
3 Includes bank indebtedness, accounts payable and accrued charges, long-term debt, and the debt component of the convertible debentures 
4 Included in other assets in 2009 and in accounts payable and accrued charges in 2008

$

2009
22,641
83,282
390,182
1,286

$

2008
5,418
68,652
385,697
1,853

[b] Fair values
The Corporation has determined the estimated fair values of its financial instruments based on appropriate valuation 
methodologies, however, considerable judgment is required to develop these estimates. Accordingly, these estimated 
fair values are not necessarily indicative of the amounts the Corporation could realize in a current market exchange. 
The estimated fair value amounts can be materially affected by the use of different assumptions or methodologies. 
The methods and assumptions used to estimate the fair value of financial instruments are described below:

44

Magellan 2009 Annual Report

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

Cash, accounts receivable, bank indebtedness and accounts payable and accrued charges
Due to the short period to maturity of these instruments, the carrying values as presented in the consolidated balance 
sheets are reasonable estimates of their fair values.

Forward exchange contracts
The Corporation has entered into forward foreign exchange contracts to mitigate future cash flow exposures in US dol-
lars. Under these contracts the Corporation is obliged to purchase specific amounts of US dollars at predetermined 
dates and exchange rates. These contracts are matched with anticipated operational cash flows in U.S. dollars. 

During 2009, the Corporation entered into a foreign exchange collar which sets a floor of $1.2350 Canadian per $1.00 US 
and a ceiling of $1.3333 Canadian per $1.00 US of which $7,000 US are outstanding at year end and will expire in 2010.

The fair values of the Corporation’s forward foreign exchange contracts are based on the current market values of simi-
lar contracts with the same remaining duration as if the contracts had been entered into on December 31, 2009.

The  mark-to-market  on  these  financial  instruments  as  at  December  31,  2009  was  an  unrealized  gain  of  $1,286 
[2008 — unrealized loss of $1,853] which has been recorded in administrative and general expenses in the year. 

Long-term debt
The fair value of the Corporation’s long-term debt, which includes the current portion, calculated by discounting 
the expected future cash flows based on current rates for debt with similar terms and maturities, is $74,622 at 
December 31, 2009. 

Convertible Debentures
The  fair  market  value  of  the  Corporation’s  Convertible  Debentures,  calculated  by  discounting  the  expected  future 
cash flows at prevailing interest rates, is estimated at $38,315.

As at December 31, 2009, the carrying amount of the financial assets (consisting of cash and accounts receivable) 
that the Corporation has pledged as collateral for its long-term debt facilities was $76,037.

[c] Fair value hierarchy
The Corporation’s financial assets and liabilities recorded at fair value on the consolidated balance sheet have been 
categorized into three categories based on a fair value hierarchy. Fair value of assets and liabilities included in Level I 
are determined by reference to quoted prices in active markets for identical assets and liabilities. Assets and liabili-
ties in Level II include valuations using inputs other than the quoted prices for which all significant inputs are based 
on observable market data, either directly or indirectly. Level III valuations are based on inputs that are not based on 
observable market data.

The fair-value hierarchy requires the use of observable market inputs whenever such inputs exist. A financial in-
strument  is  classified  to  the  lowest  level  of  the  hierarchy  for  which  a  significant  input  has  been  considered  in 
measuring fair value.

The following table presents the fair value of the financial instruments that are carried at fair value classified using the 
fair value hierarchy described above:

Quoted Prices in  
Active Markets 
(Level I)

Significant Other 
Observable  
Inputs (Level II)

Significant  
Unobservable 
Inputs (Level III)

Total

Financial Assets

Forward foreign exchange contracts

$

Total 

—
—

$

1,286
1,286

$

—
—

$ 1,286
1,286

Magellan 2009 Annual Report

45

 
 
Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

 [d] Risks arising from financial instruments and risk management
The Corporation thoroughly examines the various financial instrument risks to which it is exposed and assesses the 
impact and likelihood of those risks. These risks may include credit risk, liquidity risk, currency risk and interest rate 
risk. Where material, these risks are reviewed and monitored by the Board of Directors.

Credit Risk
Credit  risk  arises  from  cash  and  cash  equivalents  held  with  banks  and  financial  institutions  as  well  as  credit  ex-
posure to clients, including outstanding accounts receivable. The maximum exposure to credit risk is equal to the 
carrying value of the financial assets. The objective of managing credit risk is to prevent losses in financial assets. 
The Corporation is also exposed to credit risk from the potential default by any of its counterparties on its foreign 
exchange forward contracts. The Corporation mitigates this credit risk by dealing with counterparties who are major 
financial institutions that the Corporation anticipates will satisfy their obligations under the contracts.

The Corporation, in the normal course of business, is exposed to credit risk from its customers, substantially all of 
which are in the aerospace industry. The Corporation sells the majority of its products to large international organi-
zations with strong credit ratings. Therefore, the Corporation is not exposed to significant credit risk and overall the 
Corporation’s credit risk has not changed significantly from the prior year.

The carrying amount of accounts receivables are reduced through the use of an allowance account and the amount 
of the loss is recognized in the income statements within administrative and general expenses. When a receivable 
balance is considered uncollectible, it is written off against the allowance for accounts receivable. Subsequent re-
coveries of amounts previously written off are credited against administrative and general expenses. 

The following table sets forth details of the age of the trade accounts receivable as at December 31, 2009:

Total trade accounts receivable
Less: Allowance for doubtful accounts
Total trade accounts receivable, net

Of which:

Not overdue
Past due for more than one day but not more than three months
Past due for more than three months but not more than six months
Past due for more than six months but not more than one year
Past due for more than one year
Less: Allowance for doubtful accounts

Total trade accounts receivable, net

$

80,123
(1,782)
78,341

74,412
4,803
266
278
364
(1,782)
78,341

Liquidity risk
The Corporation’s objective in managing liquidity risk is to ensure that there are sufficient committed loan facilities 
in order to meet its liquidity requirements at any point in time. The Corporation has in place a planning and budget-
ing process to help determine the funds required to support the Corporation’s normal operating requirements on an 
ongoing basis, taking into account its anticipated cash flows from operations and its operating credit facility capac-
ity. The primary sources of liquidity are the operating credit facility and the indebtedness provided by a corporation 
controlled by the Chairman of the Board of the Corporation. 

46

Magellan 2009 Annual Report

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

The following table summaries the Corporation’s contractual maturity of its financial liabilities. The table includes 
both interest and principal cash flows.

Bank indebtedness
Long-term debt
Capital lease obligations

Equipment leases
Facility leases
Other long-term liabilities
Convertible debentures
Total 

Due less than 
1 year

Due between 1 
and 3 years

Due between 4 
and 5 years

Due after 5 
years

$ 140,590
8,919
1,095
1,185

1,337
1,878
4,000
159,004

$

—
72,333
1,351
1,348

2,890
7,050
46,000
130,972

$ —
986
—
66

1,948
103
—
3,103

$

—
2,429
—
—

1,031
2,650
—
6,110

Total

$ 140,590
84,667
2,446
2,599

7,206
11,681
50,000
299,189

As at December 31, 2009, the Corporation had undrawn lines of credit available to it of $36,511. The Corporation’s 
operating credit facility is due within a one-year period. On March 26, 2010, the Corporation extended its operating 
credit facility [Note 23 — Subsequent Events]. 

On March 26, 2010, Edco extended the due date of the Original Loan to July 1, 2011. In addition, the Corporation has an 
option, exercisable on or before July 1, 2011, to renew the loan for a further one year period on the condition the operat-
ing credit facility is renewed, for an additional 364 day period beginning May 22, 2011. [Long-Term Debt — Note 9 and 
Subsequent Events — Note 23].

Currency risk
The Corporation operates internationally, which gives rise to a risk that its income, cash flows and shareholders’ eq-
uity may be adversely impacted by fluctuations in foreign exchange rates. Currency risk arises because the amount of 
the local currency receivable or payable for transactions denominated in foreign currencies may vary due to changes 
in exchange rates (“transaction exposures”) and because the non-Canadian dollar denominated financial statements 
of the Corporation’s subsidiaries may vary on consolidation into the reporting currency of Canadian dollars (“trans-
lation exposures”). The Corporation uses derivative financial instruments to manage foreign exchange risk with the 
objective of minimizing transaction exposures and the resulting volatility of the Corporation’s earnings.

The most significant transaction exposures arise in the Canadian operations where significant portions of the revenues 
are transacted in U.S. dollars. As a result, the Corporation may experience transaction exposures because of the volatil-
ity in the exchange rate between the Canadian and U.S. dollar. Based on the Corporation’s current U.S. denominated net 
inflows, as of December 31, 2009, fluctuations of +/- 1% would, everything else being equal, have an effect on net income 
and on other comprehensive income for year ended December 31, 2009 of approximately +/- $80 and $1,300 respectively.

Interest rate risk
The Corporation is exposed to interest rate risk in its floating rate bank indebtedness. At December 31, 2009, $148,253 
of the Corporation’s total debt portfolio is subject to movements in floating interest rates. In addition, a portion of the 
Corporation’s accounts receivable securitization programs are exposed to interest rate fluctuations. The objective 
of the Corporation’s interest rate management activities is to minimize the volatility of the Corporation’s earnings. 
The Corporation monitors its exposure to interest rates and has not entered into any derivative contracts to manage 
this risk. A fluctuation in interest rates of 100 basis points (1 percent) would have impacted the amount of interest 
charged to net earnings during the year by approximately +/- $1,400.

19. RELATED PARTY TRANSACTIONS
During the year, the Corporation sold receivables to a corporation, which is controlled by a common director, in the 
amount of $65,448 [2008 — $405,178], for a discount of $832 [2008 — $2,803] representing an annualized interest 
rate of 7.5% [2008 — 7.5%]. As at December 31, 2008 the Corporation recorded a reserve of $4,429. This securitization 
facility expired on December 31, 2009. 

Magellan 2009 Annual Report

47

 
Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

On January 31, 2008, the Corporation entered into the Original Loan in principal amount of $50,000 due July 1, 2009 and 
the Bridge Loan due July 31, 2008 with a corporation, which is controlled by the Chairman of the Board of the Corporation. 
Both loans bear interest at a rate of 10%. In 2009, $1,665 of interest was paid in relation to the $50,000 Original Loan and 
$nil [2008 — $594] of interest was paid in relation to the Bridge Loan. The Bridge Loan was repaid in June 2008.

On April 30, 2009 the Original Loan in principal amount of $50,000 was amended and increased to $65,000 [Note 9]. 
In 2009, $5,280 of interest was paid in relation to the $65,000 Original Loan.

The Chairman of the Board, who is a director, and another director of the Corporation held $18,150 of the $20,950 2008 De-
bentures that were refinanced on April 30, 2009. The related cash interest paid in the year was $832 [2008 — $1,432]. 

On April 30, 2009, the Chairman of the Board of the Corporation subscribed to $40,000 of the New Convertible Deben-
tures. During the period the Corporation incurred interest of $2,667 in relation to the New Convertible Debentures.

The Chairman of the Board of the Corporation has provided a guarantee for the full amount of the Corporation’s oper-
ating credit facility. An annual fee of 1.35% [2008 — 1.35%] of the guaranteed amount or $2,801 [2008 — $2,055] was 
paid in consideration for the guarantee.

During the year, the Corporation incurred consulting costs of $100 [2008 — $100] payable to a corporation controlled 
by the Chairman of the Board of the Corporation. As well, the Corporation paid legal fees of $215 [2008 — $80] to a 
law firm in which a director is a partner.

20. SUPPLEMENTARY INFORMATION
[a] 

 Interest expense on long-term debt in 2009 was $11,622 [2008 — $8,401]. Interest on capital leases in 2009 was 
$237 [2008 — $324].

[b] 

 During 2009, the Corporation received $2,183 [2008 — $2,181] of government assistance, which has been cred-
ited to the related assets. The Corporation is eligible for an additional $40,991 for the period from January 1, 2010 
to December 31, 2014 based on approved expenditures. The assistance is repayable as royalties ranging from 
0.1% to 4.0% of certain future revenue.

[c] 

 Details of changes in non-cash working capital balances related to operating activities are as follows:

Accounts receivable
Inventories
Prepaid expenses and other
Accounts payable and accrued charges

2009
$ (19,083)
22,285
(28,191)
11,857
(13,132)

$

2008
(22,844)
(16,628)
2,176
4,475
(32,821)

 [d]   Interest paid during 2009 amounted to $19,698 [2008 — $22,638] and income taxes paid during 2009 amounted 

to $678 [2008 — $30].

[e] 

 During the year, the Corporation realized a foreign exchange gain on the translation of foreign currency denomi-
nated working capital balances and debt of $6,383 [2008 — $6,904].

[f] 

 During  2009,  the  Corporation  sold  receivables  to  various  financial  institutions  in  the  amount  of  $117,105 
[2008 — $150,434], for a discount of $672 [2008 — $1,359] representing an annualized interest rate of 2.83% 
[2008 — 5.19%]. 

[g] 

 Contributed surplus arises solely from the recording of stock based compensation expense.

[h] 

 Prepaid expenses and other include advance payments to suppliers and subcontractors in the amount of $31,321 
[2008 — $2,045].

[i] 

48

 Accounts payable and accrued charges include advance payments received from customers in the amount of 
$50,197 [2008—$6,907].

Magellan 2009 Annual Report

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

21. SEGMENTED INFORMATION
The Corporation is organized and managed as a single business segment, being aerospace, and the Corporation is 
viewed as a single operating segment by the chief operating decision makers for the purposes of resource allocations 
and assessing performance.

Domestic and foreign operations consist of the following:

Revenues
Domestic
Export
Total revenues

Revenues
Domestic
Export
Total revenues

2009
2008

Canada

United States

United	Kingdom

2009
Total

$ 113,586
224,179
337,765

$ 169,720
30,805
200,525

$ 130,894
17,430 
148,324 

$ 414,200
272,414
686,614

Canada

United States

United	Kingdom

2008
Total

$ 115,281
188,842
304,123

$ 189,060
56,395
245,455

$ 122,302
14,556
136,858

$ 426,643
259,793
686,436

Canada
$ 115,116
118,917

United States
$ 110,054
135,691

United	Kingdom
29,530
22,599

$

Capital assets
Total
254,700
277,207

$

Revenue is attributed to countries based on the location of the customers and the capital assets are based on the country 
in which they are located.

Major Customer
Canadian operations

Number of customers
Percentage of total Canadian revenue

United States operations
Number of customers
Percentage of total United States revenue

United	Kingdom	operations
Number of customers
Percentage	of	total	United	Kingdom	revenue

Magellan 2009 Annual Report

2009

2008

2
25%

1
35%

2
80%

3
36%

2
50%

1
75%

49

Notes To Consolidated Financial Statements
[Expressed in thousands of dollars except share and per share data]

22. COMMITMENTS AND CONTINGENCIES 

[a] Operating lease commitments
The Corporation has lease commitments related to properties, equipment and other items. At December 31, 2009, 
future minimum annual lease payments are as follows: 

2010
2011
2012
2013
2014
Thereafter

$ 2,522
1,866
1,290
1,082
1,035
2,010
9,805

[b] Contingencies
In the ordinary course of business activities, the Corporation may be contingently liable for litigation and claims with, 
among other, customers, suppliers and former employees. Management believes that adequate provisions have been 
recorded in the accounts where required. Although, it is not possible to accurately estimate the extent of the potential 
costs and losses, if any, management believes, but can provide no assurance, that the ultimate resolution of such 
contingencies would not have a material adverse effect on the financial position of the Corporation.

23. SUBSEQUENT EVENTS
On March 26, 2010, the Corporation amended its operating credit facility with its existing lenders. Under the terms 
of the amended agreement, the maximum amount ava ilable under the operating credit facility was reallocated to a 
Canadian dollar limit of $105,000 plus a U.S. dollar limit of $70,000, with a maturity date of May 21, 2011. The facility 
is extendable for unlimited one-year renewal periods by the agreement of the Corporation and the lenders and con-
tinues to be guaranteed by the Chairman of the Board of the Corporation. The terms of the amended operating credit 
facility permit the Corporation to (i) repay the Original Loan in whole or in part and (ii) retract up to 20% ($4,000) of the 
Preference Shares on each of April 30 and October 31 (or the next business day if that day is not a business day) of 
each year starting with April 30, 2010, together with accrued and unpaid dividends on the shares to be retracted pro-
vided there is no current default or event of default under the operating credit facility and after the repayment of the 
Original Loan and the payment of the retraction amount the Corporation has at least $25,000 in availability under the 
operating credit facility. Any permitted retraction amount not used on any prior date can be carried forward to future 
retraction dates. As a result, subject to such limitation under the operating credit facility and to applicable laws, the 
Corporation will retract on each of April 30 and October 31, beginning April 30, 2010, any Preference Shares tendered 
for retraction up to the permitted percentage of Preference Shares. The Preference Shares tendered for retraction 
will be classified as a current liability.

In addition, on March 26, 2010, the extension and restatement of the Original Loan from Edco to the Corporation was 
completed. The interest rate was decreased from 12% per annum to 11% per annum commencing July 1, 2010 and 
the loan extended to July 1, 2011 in consideration of the payments of an aggregate fee to Edco equal to 1% of the 
principal amount.

24. COMPARATIVE CONSOLIDATED FINANCIAL STATEMENTS
The comparative consolidated financial statements have been reclassified from statements previously presented to 
conform to the presentation of the 2009 consolidated financial statements.

50

Magellan 2009 Annual Report

Board of Directors and Officers 

Corporate Officers

Board Of Directors

Committees Of The Board

(1) 

(2) 

(3) 

(4) 

 Audit Committee  
Chairman:  
William A. Dimma

 Governance and  
Nominating Committee  
Chairman:  
Bruce W. Gowan

 Human Resources and  
Compensation Committee  
Chairman:  
William G. Davis

 Health, Environmental and  
Safety Committee  
Chairman:  
Donald C. Lowe

N. Murray Edwards  
Chairman

Richard A. Neill  
Vice Chairman

James S. Butyniec  
President and Chief Executive Officer

John B. Dekker  
Vice President,  
Finance and Corporate Secretary

William A. Matthews  
Vice President, Marketing

Jo-Ann C. Ball  
Vice President, Human Resources

Larry A. Winegarden  
Vice President, Corporate Strategy

Konrad B. Hahnelt  
Vice President,  
Strategic Global Sourcing

N. Murray Edwards 
Chairman,   
Magellan Aerospace Corporation  
President,  
Edco Financial Holdings Ltd.  
Calgary, Alberta

Richard A. Neill (4) 
Vice Chairman,  
Magellan Aerospace Corporation  
Mississauga, Ontario

James S. Butyniec 
President and Chief Executive Officer 
Magellan Aerospace Corporation  
Mississauga, Ontario

Hon. William G. Davis P.C., C.C., Q.C. (3) 
Counsel,  
Davis Webb LLP  
Brampton, Ontario

William A. Dimma C.M., O. Ont. (1, 2)  
Chairman  
Decision Dynamics Technology  
Calgary, Alberta

Bruce W. Gowan (1, 2, 3)  
Corporate Director,  
Huntsville, Ontario

Donald C. Lowe (1, 4) 
Corporate Director,  
Toronto, Ontario

Larry G. Moeller (4) 
President,  
Kimball Capital Corporation  
Calgary, Alberta

James S. Palmer, C.M., Q.C., (2, 3) 
Chairman,  
Burnet, Duckworth & Palmer LLP  
Calgary, Alberta

Magellan 2009 Annual Report

51

Operating Facilities Directory and Shareholder Information

Canada

United Kingdom

Corporate Office

660 Berry Street,  
Winnipeg, Manitoba R3H 0S5 
Tel: 204 775 8331

Davy Way, Llay Industrial Estate,  
Llay, Wrexham LL12 0PG 
Tel: 01978 856600

3160 Derry Road East,  
Mississauga, Ontario L4T 1A9 
Tel: 905 673 3250

27/29 High Street,  
Biggleswade, Bedfordshire SG18 0JE 
Tel: 01767 601280

634 Magnesium Road,  
Haley,	Ontario	K0J	1Y0 
Tel: 613 432 8841

7/8 Lyon Road, Wallisdown,  
Poole, Dorset BH12 5HF 
Tel: 01202 535536

975 Wilson Avenue,  
Kitchener,	Ontario	N2C	1J1 
Tel: 519 893 7575

Miners Road, Llay Industrial Estate,  
Llay, Wrexham LL12 0PJ 
Tel: 01978 856798

United States

97–11 50th Avenue,  
New York, New York 11368 
Tel: 718 699 4000

25 Aero Road,  
Bohemia, New York 11716 
Tel: 631 589 2440

159 Grassy Plain Street, Route 53,  
Bethel, Connecticut 06801 
Tel: 203 798 9373

20 Computer Drive,  
Haverhill, Massachusetts 01832 
Tel: 978 774 6000

2320 Wedekind Drive,  
Middletown, Ohio 45042 
Tel: 513 422 2751

5170 West Bethany Road,  
Glendale, Arizona 85301 
Tel: 623 931 0010

5401 West Luke Avenue,  
Glendale, Arizona 85311 
Tel: 623 939 9441

Rackery Lane,  
Llay Wrexham LL12 0PB 
Tel: 01978 852101

510 Wallisdown Road,  
Bournemouth, Dorset BH11 8QN 
Tel: 01202 512405

1 West Point Row, 
Great Park Road, 
Bradely Stoke, Bristol BS32 4QG 
Tel: 01454 453550

Chiltern Hill, Chalfont St Peter, 
Buckinghamshire SL9 9YZ 
Tel: 01753 890922

India

Nandana, 108/7 
1st Main Road 
Widia Layout, 
Vijaya Nagar 
Bangalore 560 040 
Tel: 905 677 1889

Magellan Aerospace Corporation 
3160 Derry Road East 
Mississauga, Ontario, Canada  
L4T 1A9 
Tel: 905 677 1889 
Fax: 905 677 5658

www.magellan.aero

For investor information: 
ir@magellan.aero

Auditors

Ernst & Young LLP 
Toronto, Ontario

Transfer Agent

Computershare Investor Services Inc. 
Toronto, Ontario 
Tel: 1 800 564 6253 
e-mail: service@computershare.
com 
www.computershare.com

Stock Listing

Toronto Stock Exchange — TSX 
Common Shares — MAL

Annual Meeting

The Annual Meeting of the  
Shareholders of Magellan Aerospace  
Corporation will be held on  
Friday, May 14th, 2010 at  
2:00 p.m. at The Living Arts Centre,  
4141 Living Arts Drive,  
Mississauga, Ontario L5B 4B8

52

Magellan 2009 Annual Report

MAGELLAN AEROSPACE CORPORATION  3160 DERRY ROAD EAST, MISSISSAUGA, ONTARIO, CANADA L4T 1A9  WWW.MAGELLAN.AERO