Quarterlytics / Consumer Cyclical / Packaging & Containers / O-I Glass, Inc. / FY2009 Annual Report

O-I Glass, Inc.
Annual Report 2009

OI · NYSE Consumer Cyclical
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Ticker OI
Exchange NYSE
Sector Consumer Cyclical
Industry Packaging & Containers
Employees 21000
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FY2009 Annual Report · O-I Glass, Inc.
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Packaged for the Future. O-I Glass.

PrOFIle OF a leader

O-I is the world’s largest glass container manufacturer, with more than 22,000 employees 

and operations in 21 countries. This $7.1 billion company is headquartered in Perrysburg, 

Ohio, U.S.A., and holds market leadership positions in each of the four regions in which it 

operates – Asia Pacific, Europe, Latin America and North America. 

O-I glass containers protect the purity, quality and flavor of thousands of well-known 

food and beverage products, including beer, wine, spirits and non-alcoholic drinks.

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Our Legacy: 
a Technological Leader from the Start     

Glass pioneer Michael J. Owens invented 

the automatic bottlemaking machine in 

Company Leadership

1903. The Owens bottle machine 

(left to right)

ed snyder
Senior Vice President, Chief Process Improvement Officer 

Jim Baehren
Senior Vice President, Strategic Planning and General Counsel 

rich Crawford
President, Global Glass Operations       

Jose Lorente
President, O-I Europe

al stroucken
Chairman and Chief Executive Officer

ed White
Senior Vice President, Chief Financial Officer

andres Lopez
President, O-I Latin America

transformed glassmaking and served as 

the foundation of the modern-day glass 

container industry. It also positioned the 

Owens Bottle Company as a technological 

leader. In 1929, the Owens Bottle Company 

merged with the Illinois Glass Company 

to form Owens-Illinois, Inc. 

Today, O-I’s flexibility and global 

manufacturing infrastructure are unmatched 

in the industry. Building on the heritage of 

Michael Owens, the company continues 

to drive innovation and excellence in 

steve malia
Senior Vice President, Chief Human Resources Officer

glassmaking.

Greg ridder
President, O-I Asia Pacific

miguel escobar
President, O-I North America

SnaPShOt OF SucceSS

By the NumBers 
(year end 2009)

• $7.1 billion in net sales 

• 78 plants

• 21 countries

• 22,000+ employees worldwide

• 1,900+ worldwide patents

Finished beer bottles undergo one step 
of O-I’s rigorous inspection process at 
the company’s Achern, Germany, plant.

 
 
 
 
 
 
F I N A N C I A L   h I G h L I G h t s

 u.S. dollars in millions, except per-share amounts.

summary of Financial Data 

2009 

2008 

2007

Net sales

Segment operating profit

Net interest expense

Earnings from continuing operations
attributable to the Company1

Net earnings attributable to the Company

Diluted earnings per share:2 

Earnings from continuing operations

Net earnings

Continuing operations:

Capital expenditures

Depreciation

Amortization of intangibles

Free cash flow3

Net debt4

Management working capital as a % of net sales5

Gross profit %

Operating expense as a % of net sales6

$7,066.5

$7,884.7

$7,566.7

996.0

193.1

161.8

161.8

0.95

0.95

427.6

374.8

21.1

372.4

1,156.8

1,107.0

214.4

306.3

251.5

258.3

1.48

1.52

361.7

431.0

28.9

395.5

299.3

1,340.6

1.78

7.99

292.5

423.4

28.9

361.2

2,797.8

2,954.6

3,326.7

16.5%

21.0%

8.0%

16.3%

21.3%

7.3%

18.6%

21.1%

7.7%

1 Continuing operations excludes the gain on sale of O-I’s discontinued plastics operations. 
2  The net effect of asbestos-related charges and other items management considered not representative of ongoing operations was a decrease of $1.98 per share in 2009, 
$2.32 per share in 2008 and $1.16 per share in 2007.
3   Free cash flow is defined as cash provided by continuing operating activities less capital expenditures for continuing operations. 
4 Net debt is defined as total debt less cash.
5 Management working capital is defined as accounts receivable, inventory and repair parts less accounts payable.
6 Operating expense equals selling and administrative expense plus research, development and engineering expense. 

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ThE PATh FOrwArD

O-I’s strategic priorities provide a path for the company’s growth, as well as a unique  

position in the highly competitive packaging industry. These priorities reflect areas of  

existing strength, such as operational excellence, and targeted areas for greater investment, 

such as global marketing and innovation. Supported by Lean Six Sigma discipline, strategic 

business plans and a commitment to sustainability, these priorities are driving O-I forward 

and optimizing returns for our shareholders.  

Marketing Glass    Innovation & Technology    Operational Excellence    Strategic & Profitable Growth 

The new O-I booth at the  
2009 DRINKTEC conference in  
Munich, Germany, emphasized  
the beauty and versatility 
of glass containers.

mArketING GLAss 

Glass packaging offers an image that other 

packaging options do not. Glass is pure, 

safe, healthy and infinitely recyclable. O-I has 

renewed its focus on developing partnerships 

with customers to better understand their  

markets and develop packaging solutions  

that differentiate their brands. With a global 

catalog of shapes, designs and colors, and 

new innovations in the pipeline, O-I offers  

limitless options to its customers.        

O-I Asia Pacific Communications Manager 
Dieter Lehmann and Corporate Accounting 
Manager Elissa Cox discuss the company’s 
sustainability initiatives with Global Vice President 
of Government Relations Dan Steen. 

One of O-I’s greatest opportunities is to 

position glass as the preferred solution for  

customers who have chosen other packaging 

alternatives in the past. By emphasizing the  

indisputable attributes of glass, such as its 

unique ability to preserve the purity and taste  

of contents, O-I is drawing customers back 

to glass and successfully influencing others 

to increase their use of glass. a rejuvenation 

is underway.  

SuStainability 

the bedrock of O-i’s priorities is a commitment to sustainability. 
With 2007 as the baseline, the company is committing to aggressive 
10-year goals to lower energy consumption by 50 percent, reduce 
carbon dioxide-equivalent emissions by 65 percent and increase to 
60 percent the amount of post-consumer recycled glass it uses to 
make new glass. 

in addition to reducing the company’s environmental footprint, O-i also is 
intently focused on creating and sustaining a culture dedicated to safety. 
building on a 42-percent reduction in lost-time accidents in 2009, O-i is 
striving for a goal of zero injuries. 

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INNovAtIoN & teChNoLoGy

Innovation requires research, and 

research requires time, resources 

and expertise. O-I is investing in 

basic glass science research and 

development to yield innovative 

new products and process  

technologies that benefit  

our customers. 

(left to right) Ultraviolet light is used to rapidly set the coating on a bottle in O-I’s Glass and Material Sciences Lab; Concept Designer Ophelia 
Tevelein; the symbol of O-I’s Lean+Green program; Adelaide, Australia, plant Multi-Skilled Operator Adam Krznar.

the company’s expanding r&d team comprises scientists focused on new ways 

to melt and form glass and make glass containers lighter and stronger. Partnering with 

O-I’s global marketing team on the inside and customers, academics and other 

experts on the outside, O-I innovators are working to bring the next wave of glass 

container products to the marketplace. these product concepts are rooted in research  

and anticipate opportunities to differentiate customers’ brands.  

One recent innovation is O-I’s internal embossing capability. O-I has developed a 

unique technology to emboss the inside of a glass bottle, thereby enhancing product  

flow and offering a distinctive look with great consumer appeal. another product  

development program resulted in premium wine bottles that weigh up to 28 percent  

less than traditional bottles. the lean+Green® lightweight wine bottle debuted in 

australia in 2009, and is now in demand across the globe. 

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operAtIoNAL exCeLLeNCe

Operational excellence is a hallmark of O-I. 

the company prides itself on being a best-in-

class manufacturer. this distinction reflects the 

dedication and commitment of the company’s 

employees to enhance productivity, drive down 

costs, eliminate waste and promote a safe 

working environment. customers see this 

priority in O-I’s relentless dedication to  

producing the highest quality glass containers. 

But, operational excellence is not limited to 

manufacturing–it defines the entire organization.  

an example of operational excellence in 

action is O-I’s latin american region. 

the region’s leadership has focused on 

optimizing their cost base, enhancing the 

flexibility and scalability of their manufacturing 

operations and driving innovation and profitability. 

By leveraging best practices, these successful 

initiatives are yielding new markets and new  

opportunities for O-I in latin america.

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CEO Al Stroucken 
marks the opening 
of O-I’s Tianjin, 
China, mould plant.

O-i’s targeted growth markets of asia Pacific  

and latin america collectively represent more 

than 50 percent of global glass consumption.

strateGiC & profitaBLe GroWth

During the past three years, O-I has significantly strengthened its balance sheet, driving down costs, 

improving margins and enhancing free cash flow. As a result, the company is uniquely positioned in  

the glass container industry to pursue acquisitions, joint ventures and new plant construction.

Drawing on this financial strength, O-I is focused on entering or expanding its presence in rapidly  

growing markets with existing preferences for glass, particularly in Asia Pacific and Latin America.

Multi-Skilled 
Operator
Van Vo of O-I’s 
Melbourne, 
Australia, plant.

The images on the front and back covers depict production at O-I’s Adelaide, Australia, plant.

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the CompLete paCkaGe

As the world’s largest glass container manufacturer, O-I is dedicated to providing superior 

value to its customers and shareholders by leading industry advancements, promoting glass, 

operating with excellence, pursuing strategic growth opportunities and driving responsible 

environmental practices.

Glass is pure. It preserves flavor. It’s safe. It’s infinitely recyclable. It can be reused. It’s been 

in use for more than 3,000 years, and it still offers endless possibilities. 

www.o-i.com