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Valero Energy
Annual Report 2005

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FY2005 Annual Report · Valero Energy
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NO 1

Refiner in North America

1 historic Year Topping Off 
25 Years of Achievement

VA L E R O
E N E R G Y   C O R P O R A T I O N
2 0 0 5   S u m m a r y   A n n u a l   R e p o r t

C O N T E N T s

Financial HigHligHts 

letter to sHareHolders 

tHumbs up For anotHer record Year 

Valero Has grown Hand oVer Fist 

a Hands-on approacH to operations 

Hands down tHe best strategY 

Valero’s brand roll-out grabs   
national attention 

saFetY, reliabilitY & proFitabilitY   
go Hand in Hand 

emploYees single-HandedlY made Valero   
america’s tHird best emploYer 

lending a Helping Hand to our   
communities 

condensed Financial statements 

You’Ve got to Hand it to our emploYees 
For tHe manY Honors tHeY’Ve earned 

board oF directors 

tHe nYse Handed out compliments For 
marking 25 Years oF success 

sHareHolder inFormation 

1

2

6

8

12

14

16

18

20

22

24

30

31

32

33

25 yearS of achieVemenT

Made uS nOrth aM e rica’S nu Mbe r  One   re fi n er 

2 0 0 5   T o T a l   S h a r e h o l d e r   r e T u r n

        VLO  128%                       S&P 500  5% 

f i n a n c i a l   h i g h l i g h T S
(Millions of Dollars, Except per Share Amounts)

operating revenues 

       2005

       2004

$ 82,162 

$54,619

operating income 

$  5,459 

$  2,979

net income 

$  3,590 

$  1,804

earnings per common share – 
    assuming dilution 

total assets 

$  6.10 

$    3.27

$ 32,728 

$19,392

stockholders’ equity 

$ 15,050 

$  7,798

capital expenditures and deferred 
    turnaround and catalyst costs  $  2,574  

$  1,596

S u m m a r y   a n n u a l   r e p o r T
In an effort to provide shareholders with more effective communications, Valero Energy Corporation has adopted a summary annual report format,  
which provides condensed financial disclosure. The company’s full financial statements are contained in its Annual Report on  
Form 10-K for the year ended December 31, 2005, which is provided to all shareholders.

Bill greehey

c h a i r M a n   O f   t h e   b O a r d

Bill KleSSe

c h i e f   e x e c u t i V e   O f f i c e r   & 
V i c e   c h a i r M a n   O f   t h e   b O a r d

p ictur e d at the Valero Memphis  refinery, one of th e assets purch ase d a s p art o f t he  pre mcor acqu isit ion, 
which catapulted Valero to  be co me the  no. 1 refiner in  north ame rica.

      V a l e r o   e n e r g y   C o r p o r a t i o n

The BuSineSS aT hand

a Letter t O  Our  S ha re hOL de rS

It was 25 years ago this month that 
the first Valero Energy Corporation annual 
report rolled off the presses. The report’s stark 
cover didn’t feature a photo, a graphic or even 
a logo.
It simply said: “Valero Energy Corporation had 
a record year which exceeded all expectations. The 
company moved significantly nearer a major goal: 
sustained earnings growth from an expanding 
operating base.”            – 1980 Annual Report
After six tough years of litigation, which led 
to the $1.6 billion settlement of 400 lawsuits 
against Coastal subsidiary LoVaca Gathering 
Company, Valero spun off as a separate pub-
licly traded company from Coastal on Jan. 1, 
1980.  At the time, it was the largest spin-off 
in the history of Corporate America.  While we 
had great plans and high hopes for the fledgling 
company, none of us could ever have envi-
sioned the tremendous growth and success that 
Valero would achieve over the next 25 years!
Since the spin-off, our revenues have climbed 
from $1.3 billion to $82 billion. Total assets 
have jumped from $649 million to $33 billion.  
And, along with the growth in our asset base, 
our employee count has swelled from 1,594 
employees in 1980 to 21,923 today. 
Not surprisingly, the company’s business has 
changed just as dramatically. Valero has grown 
from a regional energy company in the natural 
gas industry to become the largest refiner in 
North America. Today, our operations have 
expanded to include 18 refineries stretching 
from the U.S. West Coast to the East Coast 
and from Canada to the Caribbean. 
Valero has also added 5,000 retail and branded 
wholesale sites in 34 U.S. states. And, this 
was a big year because Valero signs began dot-
ting the landscape throughout the U.S. as we 
launched our nationwide roll-out of the Valero 
retail brand!
With our record growth has come record 
earnings.  Valero has achieved 10 consecutive 
quarters of record earnings. 2005 was the best 
year in history with net income of $3.6 billion 
versus $64 million 25 years ago. What a differ-
ence a quarter-of-a-century can make!
Of course, I am proud to say that our share-
holders have shared in our success.  In fact, 
total shareholder return is up 480 percent over 
the past five years, which compares to a 3 per-
cent increase for the S&P 500 Index for that 
same period!  And, in 2005 alone, shareholder 

value has increased 128 percent compared to 
the S&P’s 5 percent increase.
From these record results, it is obvious that 
we have had the right strategy.  In 1996, we 
believed that we were at the bottom of the 
refining cycle and that we could purchase refin-
ing assets for pennies-on-the-dollar of replace-
ment costs.  We also believed that historically 
low refining margins would improve as global 
demand continued to grow and as the world-
wide movement toward cleaner fuels tightened 
refined product supplies.  And, we further 
believed that the future would belong to the 
refiners that could process low-cost, heavy sour 
crude and residual oils that sell at a big dis-
count to easier-to-refine, sweet crude oil.
And, we were right on all counts! In 1997, we 
sold our natural gas liquids and pipelines busi-
ness for a record $1.5 billion to PG&E, and 
spun off our single refinery in Corpus Christi, 
Texas, to our shareholders as the new Valero.  
It was a bold move, but one that has paid big 
dividends for all our stakeholders -- employees, 
communities and shareholders!
We began a series of refinery acquisitions, 
many of which were purchased for just 10 to 
20 percent of replacement cost.  This string of 
successful acquisitions culminated in 2005 with 
our purchase of Premcor Inc. for $7 billion.  
The four Premcor refineries added approxi-
mately 800,000 barrels per day (BPD) of refin-
ing capacity and brought our total throughput 
to 3.3 million BPD - making Valero the largest 
refining company in North America!
This acquisition not only made us bigger; it 
made us better!  In 2006, we estimate that we 

5-Year tOtaL cuMuLatiVe 
SharehOLder return

$600

$500

$400

$300

$200

$100

 $0

12/00

12/01

12/02

12/03

12/04

12/05

VALERO ENERGY CORPORATION – 480%

PEER GROUP – 66%

S&P 500 – 3%

V a l e r o   e n e r g y   C o r p o r a t i o n     

[above] Valero’s Port 
arthur refinery, part of 
the Premcor acquisition, 
has a throughput capac-
ity of 295,000 bPd.

will process an additional 250,000 BPD of 
medium and heavy sour crude as a result of 
the acquisition of the Premcor refineries alone.  
This is important when you consider that the 
sour crude oil discount reached record levels 
in 2005, averaging $15.58 per barrel for Maya 
and $6.88 for Arab Light/Medium.  
It is not surprising then that the former 
Premcor refineries alone contributed $810 
million to operating income in the last four 
months of 2005, or about 24 percent of our 
total operating income for refining during that 
time. We now believe the Premcor acquisi-
tion will be 20 percent accretive to earnings in 
2006, far surpassing the 14 percent accretion 
we estimated at the time we announced the 
acquisition.
Even with all of the acquisitions we’ve complet-
ed, Valero has never been in stronger financial 
shape. We have a debt-to-capitalization ratio of 
only 25 percent, which is even more impressive 
when you consider we started 2005 at about 
31 percent and took on additional debt with 
the Premcor acquisition. That’s a strong testa-
ment to our great financial success in 2005!
Another key factor to our success has been 
our ability to upgrade and expand our refin-
ing assets. In addition to the refineries we 
have acquired, we have added 533,000 BPD of 
refining capacity since we entered the refining 
business in 1981, which is the equivalent of 
building three grassroots world-scale refiner-
ies!  And we don’t just grow our refineries, we 
also make them safer, more reliable and more 
profitable.  
This year alone, capital improvement projects 
are expected to add nearly $200 million in 
operating income. It is also true that safety and 
reliability go hand-in-hand, and I am proud 
that out of 149 refineries in the U.S., Valero 

      V a l e r o   e n e r g y   C o r p o r a t i o n

has 10 of only 20 OSHA-certified VPP Star 
Sites, a designation reserved for the nation’s 
premier examples of industrial safety.  
At Valero, environmental safety has also been 
one of the company’s highest priorities.  We 
are proud to be the only refiner to ever win 
the Governor’s Award for Environmental 
Excellence in Texas, and we are proud that we 
remain on track to reduce greenhouse gas emis-
sions by nearly two million tons per year by 
2008.
So, as we reflect on the last 25 years, we can 
see that Valero’s success has been fueled by a 
number of factors.  Certainly, we have had the 
right strategy. Valero’s aggressive acquisition and 
capital investment strategy fueled the company’s 
record growth as we added much-needed 
refining capacity to meet growing consumer 
demand. Valero not only acquired refineries 
for pennies-on-the-dollar of replacement costs, 
but we also invested to make them significantly 
more profitable.
And of course, one of 
Valero’s biggest advan-
tages has been our 
strategy of configuring 
our refineries to process 
less-expensive heavier, 
sour crude oil. That has 
enabled us to turn deep 
discounts for sour crude 
oil into record profits.
But the biggest reason 
for our success has been 
our unique culture.   
At Valero, we really do 
treat our employees as 
our No. 1 asset.  As a 
result, our employees do 
more for the company, 

1998-2002

$1

$5

$3

$4

$2

$6

0

higher highS • higher LOwS

1999-2003

2000-2004

2001-2005

USGC 5-3-2 ProdUCt MarGin
(U.S. Gulf Coast margin calculated with the ratio of five barrels of crude oil vs. 
three barrels of gasoline and two barrels of heating oil)
50/50 arab liGht/MediUM SoUr CrUde diSCoUnt

63

61

18

2

more for the communities in which they live 
and more for the shareholders.  Never was this 
more evident than during the back-to-back 
hurricanes that we experienced in 2005. 
These two storms damaged our refineries in 
St. Charles, Louisiana and Port Arthur, Texas, 
and threatened five of our other plants along 
the Gulf Coast. We vowed to do whatever was 
necessary to help our employees and communi-
ties recover. 
In response to the company’s outpouring 
of support, our St. Charles and Port Arthur 
employees worked around the clock and 
restarted our refineries in record time during 
a time of record refining margins. They 
proved yet again that our unique caring and 
sharing culture has tangible benefits for our 
shareholders.
I served as CEO of Valero and its predeces-
sor for almost 32 years, but I have to say the 
response of Valero and our employees during 
hurricanes Katrina and Rita this past year was 
one of my proudest moments.  The wife of 
one of our St. Charles employees may have 
summed it up best when she wrote to the local 
newspaper and said she was proud to be associ-
ated with Valero because we did what FEMA 
could not do to assist our employees and the 
community in post-hurricane relief efforts.
As you may know, 2005 was also the year I 
stepped down as CEO of Valero.  It was a very 

[left] Valero signs 
started popping up 
across the U.S. as 
part of the roll-out of 
the Valero brand.

[below] after 
hurricane Katrina, 
Valero executives 
traveled to the 
company’s St. 
Charles refinery 
to offer support to 
employees. 

difficult decision for me because I really do love 
the Valero employees like family.  
But, because the Valero spirit has never been 
stronger and the company has never been more 
successful, I feel it’s a good time for me to transi-
tion out of my role as CEO and focus on my 
position as Chairman.  This will give me the 
opportunity to continue to be involved in the 
strategic direction of Valero as well as employee, 
civic and governmental initiatives. And, it will 
also give me a little more free time to spend with 
my family and to work on some important phil-
anthropic initiatives.  
During my tenure as CEO, the company has 
achieved record growth and success, but my 
proudest achievement has been Valero’s unique 
caring and sharing culture. As I always tell our 
employees, we won’t be remembered for how 
many refineries we acquired or how much share-
holder value we created, however we will be 
remembered for the difference we’ve made in the 
lives of those who are less fortunate. 
As a result of our unique culture, we reached No. 3 
– our highest ranking yet – on FORTUNE’s 
2006 list of the “100 Best Companies to Work 
For”; we earned the Spirit of America award, 
United Way’s top national honor, twice; and we 
were ranked the third best-performing stock in 
2005 by Forbes. It really says a lot about Valero 
that we would receive top honors for being a 
great employer, a generous corporate citizen and 
a top-performing stock. And, it shows that you 
really can take care of all stakeholders!
As Chairman, my highest priority will be to pre-
serve our unique culture because it has been the 
cornerstone of all our success during the past 25 
years and will be the key to our success in the 
future. 
We are fortunate to have one of the best leader-
ship teams around, and I am happy that Bill 
Klesse has assumed the position of CEO and 
Vice Chairman of the Board.  
As Executive Vice President and COO, Bill did a 
great job of overseeing our refining and commer-
cial operations.  With 37 years of industry expe-
rience, he has held leadership positions in many 
different areas in the refining and marketing 
business.  I worked closely with Bill for several 
years and became confident in his business judg-
ment as well as his commitment to Valero. 
I look forward to working with Bill in his new 
role as we continue Valero’s tremendous growth 
and success in the coming years. 
With such a great company and such great 
employees, I have no doubt that the best is yet 
to come!

Chairman of the Board 

V a l e r o   e n e r g y   C o r p o r a t i o n     

ThumBS up

fOr anO t he r re cOrd  Y e ar

      V a l e r o   e n e r g y   C o r p o r a t i o n

After 25 years of achievement, 2005 
was the best year in Valero history! 
Everyone, from the board members and 
employees to the company’s business partners, 
had a hand in Valero’s success. Thanks to 
their hard work and dedication, Valero broke 
records in virtually every area of its business:

•  Achieving its best stock performance in a 

single year, Valero’s total shareholder return 
climbed to 128 percent versus the S&P 500 
Index’s 5 percent return.

•  Net income hit $3.6 billion, or $6.10 per 
common share, the highest earnings in 
Valero’s 25-year history.

•  Revenues jumped to a record $82 billion 

and assets reached a new high of $33 billion.

•  As a result of the Premcor Inc. acquisition, 
throughput capacity reached an unprec-
edented 3.3 million barrels per day (BPD).

•  With coast-to-coast operations, the com-

pany’s refining system grew to become the 
most geographically diverse of any U.S. 
refiner.

•  Valero became the nation’s leader in conver-
sion capacity as it can upgrade more low-
quality, less-costly feedstocks into premium 
products than its peers. 

•  Valero also assembled the largest retail/

branded wholesale network in its history 
with approximately 5,000 locations in the 
U.S., Canada and the Caribbean.
•  Valero maintained its dominance as:

o  one of the nation’s largest wholesale mar-
keters, selling products through a bulk 
and rack marketing network in 40 U.S. 
states, Canada and Latin America;
o  the largest U.S. producer of petroleum 
coke, supplying power generation cus-
tomers and cement manufacturers;

o  the second largest U.S. producer of 

asphalt, selling to customers in the pav-
ing and roofing industries; and 

o  one of the nation’s largest producers of 
sulfur with sales primarily to agricul-
tural customers. 

•  Valero earned more Star Sites in OSHA’s 
Voluntary Protection Program, which rec-
ognizes the best industrial safety programs, 
than any other U.S. refiner. Out of the 
nation’s 149 refineries, there are only 20 
Star Sites and Valero owns half of them.
•  Valero’s commitment to community service 
reached new heights, with the company 
and its employees contributing approxi-
mately $45 million and 220,000 volunteer 
hours to worthy causes. 

•  Additionally, the company reached No. 3 – 
its highest ranking ever – on FORTUNE’s 
“100 Best Companies to Work For” list.

With a strong commitment to maintaining 
safe, reliable and environmentally sound oper-
ations, building shareholder value and taking 
care of its employees and communities, Valero 
should continue to hand in great results in the 
coming years!

“Valero Energy was the top-performing 
stock on the blue-chip list of Standard 
& Poor’s 500. Thanks to refinery acqui-
sitions in 2005, Valero became the 
largest North American refining com-
pany and is quickly becoming a national                             
household trade name...”

-- Columnist David Hendricks, San Antonio 
Express-News, January 4, 2006 

V a l e r o   e n e r g y   C o r p o r a t i o n     

Valero haS groWn

ha nd O V e r f iSt

      V a l e r o   e n e r g y   C o r p o r a t i o n

as part of Valero’s senior 
management team, Mike 
Ciskowski, executive Vice 
President & Chief Financial 
officer [left], and Gene 
edwards, executive Vice 
President - Corporate 
development & Strategic 
Planning, have helped make 
Valero the no. 1 refiner in 
north america through  
strategic acquisitions and 
capital improvements.

“He kind of built a jigsaw puzzle and all of 
a sudden it became so clear, I said, ‘My 
God, this actually looks a lot better than 
many people think.’ ... He was right. He 
was absolutely right.”

-- Fadel Gheit, Wall Street analyst quoted 
by the Associated Press about the logic of 
Bill Greehey’s huge bet on refining, 
January 2006

2005 was a capstone to the past eight years 
of unprecedented growth and success, as the 
Premcor acquisition catapulted Valero to 
become the No. 1 refiner in North America. 

VaLerO’S riSe tO nO. 1
fr OM  170, 000 bPd  tO 3. 3 M iLLi On b P d

Premcor 
Inc.

3.3 Million BPD

UDS

 Basis 
Petroleum 
Inc.

170,000 BPD

1996

1997
Houston
Krotz Springs
Texas City

1998
Paulsboro

1999

2000
Benicia

2001
Corpus
Christi
East
&
Huntway

2002
Ardmore
Denver*
McKee
Quebec
Three Rivers
Wilmington

2003
St. Charles

2004
Aruba

2005
Delaware City
Lima
Memphis
Port Arthur

*denver refinery was divested in 2005.

V a l e r o   e n e r g y   C o r p o r a t i o n     

Valero employees have had their 
hands full literally and figuratively during the 
past eight years.

The company began aggressively acquiring 
refining assets in 1997 because Valero leaders 
foresaw that the worldwide movement toward 
cleaner fuels would tighten refined prod-
uct supplies – making refineries and refined 
products significantly more profitable. They 
also predicted that the future would belong 
to those refiners that could process cheaper, 
heavier and more sour feedstocks into pre-
mium products. 

As they noted in the company’s 1996 annual 
report, “The ability to visualize a changing 
future is what separates tomorrow’s success 
story from today’s competition.”

That certainly has proven true for Valero! 
The company has experienced unprecedented 
success because its leaders not only saw this 
unique opportunity, they seized it!

Valero has implemented a winning strategy of 
acquiring assets for a fraction of their replace-
ment cost and investing in them to improve 
operations and enable them to process less 
costly feedstocks.

The company’s steadfast pursuit of refineries 
that meet its acquisition criteria – capacity in 
excess of 100,000 BPD, upgrade potential, 
good supply logistics and synergies with its 
system – has led to record success.

Valero has gone from one refinery with 
170,000 BPD of capacity to 18 plants with 
3.3 million BPD of capacity. But the real tes-
tament to its success has been the 10 consecu-
tive quarters that Valero has achieved record 
earnings.

    
refinerY thrOughPut caPacitY

mbpd 

350

250

150

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&

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(

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TOTAL 3,300

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W

mbpd = barrels per day in thousands

throughput Capacity: Crude and other feedstocks imported into the refinery and processed 
in one of the processing units. imported blendstocks are not included.
* Corpus Christi is comprised of two plants. 

The former Premcor plants pumped out $810 
million in operating income in the last four 
months of 2005 alone – about 24 percent of 
Valero’s refining segment income during that 
period. That was despite the fact that the Port 
Arthur refinery was shuttered for nearly three  
weeks and ran at reduced rates for another two 
weeks as a result of Hurricane Rita. 

Similarly, the Aruba and St. Charles refineries, 
acquired in 2004 and 2003 respectively, have 
been among the best acquisitions in Valero his-
tory. The company implemented smooth tran-
sitions, invested in operational improvements, 
captured synergies with other Valero plants, 
benefited from higher margins, and improved 
profitability. The result:  both of these acquisi-
tions paid out within about a year of being 
purchased.

Success stories like these have been repeated 
time and again at Valero.

“Valero’s fourth fiscal quarter [results] 
underscored that the renaissance in 
refining--particularly for processors who can 
run heavy sour crude or re-refine 
residual fuel--is in full bloom.”

-- Tom Kloza, Oil Price Information Service, 
February 2005

With its operations well in hand, the company 
is in a great position to continue achieving 
great success in the coming years. 

10      V a l e r o   e n e r g y   C o r p o r a t i o n

 
 
 
 
 
 
 
 
 
 
 
a firST-hand looK

at VaLerO ’S  cOaSt-t O-cO aS t 

OPerati OnS

Valero 1997

Valero Today

san antonio

corpus christi

quebec
(Jean gaulin)

benicia

mckee

san antonio

Wilmington

ardmore

three rivers

st. charles

krotz springs

port arthur

corpus christi
(east & West)

houston

texas city

paulsboro

delaWare city

lima

memphis

a ru b a

caribbean sea

aruba

In 1997, Valero owned one refinery in Corpus 
Christi, Texas. Today, the company is the most 
geographically diverse refiner in the U.S. with 
operations all over the map! 

d
n
e
g
e
l

Retail & Branded
Wholesale Presence

Wholesale 
Marketing Presence

Valero Refineries

Cameron Highway  
Oil Pipeline Project
(Joint Venture)

Third-Party 
Off Shore Platforms

Valero Headquarters

V a l e r o   e n e r g y   C o r p o r a t i o n     11

a handS-on approach

tO OP e rat iO nS

1      V a l e r o   e n e r g y   C o r p o r a t i o n

At Valero, employees’ hands-on 
approach to operations was borne out of 
necessity in the early years, but has proven to 
be the key to profitability.
In the early 1980s, Valero employees trans-
formed two small refining units in Corpus 
Christi, Texas, into one of the world’s most 
technologically advanced and profitable refin-
eries. In their pursuit to build the refinery 
of the future, these employees developed an 
expertise in configuring units to run residual 
fuel oil – the bottom of the barrel after being 
processed by less complex refineries – and 
produce premium products. They turned what 
some called “garbage” into gold.
Since 1997, Valero has pursued this success-
ful strategy on a much larger scale, earning a 
reputation for acquiring distressed refineries 
at deep discounts and making strategic invest-
ments to improve their profitability.
As Valero has added 17 refineries to its net-
work, it has attracted some of the world’s 
leading refining experts in everything from cat 
crackers to coke gasification. Not only have 
they spread the Valero spirit at newly acquired 
refineries – prioritizing safety, mentoring 
employees and sharing best practices – but 
they have consistently optimized key units to 
maximize profitability.   
Their charge has been to ensure that Valero’s 
immense 3.3 million-BPD refining system 
hums along safely, reliably and efficiently day 
in and day out. And their passion has been 
to improve yields, increase capacity, capture 
synergies, reduce operating costs and configure 
plants to process deeply discounted feedstocks. 
Of course, the ultimate goal of all of these 
strategies is to make the company’s refining 
system more profitable.
And they’ve succeeded in a big way!  

“The company is the ultimate fixer- 
upper, transforming ailing refineries  
hemorrhaging money into well-run,  
highly profitable operations.”
-- CSP Magazine, January 2006 

The nation’s leader in conversion capacity, 
Valero is able to upgrade more low-quality 
feedstocks into higher-value fuels than its 
peers. And as a result of capital investments, 
the company has added 533,000 BPD of 
throughput capacity – the equivalent of build-
ing three world-scale refineries. 
Valero employees’ expertise in expanding, 
upgrading and improving operations has con-
tributed to the company’s record success in 

rich Marcogliese, executive 
Vice President – operations 
[left], visits with employee  
Steve brewer about  
improvements being made at 
the newly acquired Memphis 
refinery. Valero’s strategy of 
investing to improve yields, 
increase capacity, capture 
synergies, reduce operating 
costs and process less costly 
sour feedstocks is key to its 
success.  

recent years. In fact, capital projects in 2005 
and 2006 are expected to add nearly $200 mil-
lion in operating income this year alone! 
Valero has achieved this success by turning 
around struggling facilities, like the St. Charles 
refinery, which was purchased out of bankrupt-
cy in 2003. After investing time and money 
to improve the refinery’s performance in every 
area, St. Charles claimed the title of Valero’s 
third most profitable refinery in 2005.
There is a similar story at virtually every Valero 
refinery. That’s because of the company’s suc-
cessful acquisition strategy, expertise in improv-
ing and upgrading refineries, superior opera-
tional flexibility, synergistic refining system 
and focus on safe, reliable and environmentally 
sound operations. 
But the No. 1 reason for Valero’s success: its 
dedicated and hard-working employees know 
the refining business like the back of their hands!

a Leader in uPgrading caPacitY

CAT CRACKING

HYDROCRACKING

COKING

MBPD
1600

1400

1200

1000

800

600

400

200

0

VLO XOM

COP

RDS

BP

CVX

MRO

SUN

TSO

Valero’s upgrading capacity, which is the highest in its peer group, provides 
superior operational flexibility. note: includes US, Canada & Caribbean

Source: oil & Gas Journal, Company Web Sites

V a l e r o   e n e r g y   C o r p o r a t i o n     1

 
handS doWn

the be St  St rat e g Y

1      V a l e r o   e n e r g y   C o r p o r a t i o n

Wade Upton, Senior Vice 
President – transportation 
Services [left], and bob 
beadle, Senior Vice President 
– Crude & Feedstock Supply 
& trading [center], work 
together to secure and 
ship the most economical 
crude oils and feedstocks 
to Valero’s 18 refineries. 
Processing deeply discounted 
feedstocks was a big advan-
tage in 2005 as discounts 
reached record levels. 

The discounts for the heavier, sour feedstocks 
– which make up over 60 percent of Valero’s 
feedstock slate – widened to record levels in 
2005 and early 2006. 
Recent acquisitions and internal projects have 
given Valero even more leverage to these dis-
counts. For example, the company estimates 
that it will process an additional 250,000 BPD 
of medium and heavy crude in 2006 as a result 
of its acquisition of the Port Arthur refinery 
alone.
Internal projects like the 2003 construction of 
the 45,000-BPD coker at the Valero Texas City 
Refinery have strengthened this advantage. The 
coker’s original economics were based upon 
an historic $6-7 Maya discount (compared to 
the benchmark West Texas Intermediate), but 
in 2005 that discount actually averaged nearly 
$16!
Valero’s bet should continue to pay off as dis-
counts for heavy, sour feedstocks are expected 
to stay wide. Because Valero has the most con-
version capacity of any U.S. refiner, this advan-
tage should continue to give the company a 
real hand up on the competition!

recOrd diScOuntS
reSiduaL fueL and SOur crude OiL diScOuntS

tO weSt texaS interMediate crude

 $20

 $18

 $16

 $14

 $12

 $10

 $8

 $6

 $4

 $2

RESID

MAYA

ARAB LIGHT/MEDIUM

2002

2003

2004

2005

V a l e r o   e n e r g y   C o r p o r a t i o n     1

Never afraid to take a calculated risk, 
Valero executives made a fortuitous bet when 
the company entered the refining business 
more than 20 years ago. 
They predicted that as global oil consump-
tion rose, it would be met with more plentiful 
heavy, sour feedstocks.  Seeing an opportunity 
to gain a competitive advantage, Valero config-
ured its refining system to process these harder-
to-refine feedstocks that sell at a discount to 
sweet crude oil.  
Over the years, this bet has paid off hand-
somely!
As oil demand has continued to grow, the 
incremental demand has been increasingly 
met by medium and heavier sour crude oils. 
Because of the limited refining capacity capable 
of upgrading these crudes, demand hasn’t been 
as strong for sour crude oils and as a result, 
supplies have been increasingly more plentiful, 
resulting in big discounts for complex refiners 
like Valero.  
At the same time, demand for sweet crude oils 
– fueled by the ongoing domestic and global 
movement toward cleaner fuels – has been on 
the rise. To meet the new low-sulfur specifica-
tions for fuel, many refiners are relying on 
sweet crudes, which has further widened the 
sweet/sour price differential. 
And, of course, these bullish fundamentals 
have played right into Valero’s hands! 

1998

“With a focus on the harder-to-refine sour 
types of crude oil, Valero’s profits are being 
boosted by a glut in supplies of sour crude, 
which means its feedstock is relatively 
cheap…If I had to pick one (to invest in out 
of all refiners), given its scale, ambition, and 
lower valuation, it would be Valero.”

RESID

MAYA

1999

2003

2004

2005

2000

2001

2002

ARAB LIGHT/MEDIUM
-- BusinessWeek, October 24, 2005

 $20

$18

$16

$14

$12

$10

 $8

 $6

 $4

 $2

Valero’S Brand roll-ouT

grabS  nat iOna L at t e nt iOn

1      V a l e r o   e n e r g y   C o r p o r a t i o n

When Valero set out to acquire the 
Benicia refinery and related retail sites in 
northern California in 2000, company leaders 
handed down a challenge:  create a retail brand 
that would look like a major but price like an 
independent. In a matter of weeks, the com-
pany’s bold teal-and-yellow design and stylized 
“V” insignia were born.

Fast forward to 2005:  Valero’s retail and 
branded wholesale network had grown to 
nearly 5,000 sites sporting a variety of brands. 
But the fastest-growing one was Valero, as 
teal-and-yellow signs were popping up from 
California to the Carolinas. And the Valero 
name was taking on national prominence as 
the company was poised to become North 
America’s largest refiner. 

With its heightened brand awareness, its coast-
to-coast operations, and the synergies that 
could be realized by moving to one brand, the 
timing couldn’t have been better to put the 
company name on its premier sites. 

Valero signs soon began sprouting up on 
highways and byways across America. Positive 
reviews followed. Customers loved the bright 
colors and distinctive look. One distributor 
said, “It seemed like it was a little outside the 
norm. But when you actually physically get it 
up on the site, it’s beautiful.” 

But the most important measure of success: 
fuel volumes remained steady at existing 
sites converted to Valero and jumped at 
new-to-industry and newly remodeled Valero 
locations.

“We’ll get phone calls from independent 
operators almost begging for the Valero 
brand. The Valero name and new color 
scheme draw attention.”

-- Brad Smith, Double S Petroleum, 
February 2006

With distributors clamoring for the brand, the 
wholesale division has kept up a breakneck 
pace of expansion. In 2005 alone, it added 
over 560 branded wholesale sites, bringing the 
network to nearly 3,000 locations. 

And wholesale has just gotten started! In 
2006, it plans to chart new territory, moving 
into the Pacific Northwest and Great Lakes 
regions. At the rate it’s growing, wholesale 
should handily reach its goal to have 5,000 
branded sites by 2008.

a sign of the times:  Gary 
arthur, Senior Vice President 
- retail & Specialty Products 
Marketing [left], and Joe 
Gorder, executive Vice 
President - Marketing & 
Supply, watch as a Valero 
sign goes up at a diamond 
Shamrock store in the midst 
of a conversion. 

There’s also great potential in Valero’s retail divi-
sion. It has continued to optimize its network 
– closing or selling about 440 underperforming 
stores to date, pushing ahead with its remodel-
ing program and building ten new-to-industry 
stores in 2005 alone. 

At the same time, the retail group has worked 
to enhance the customer experience and posi-
tion the network for long-term competitiveness. 
Just as new signs, lighting and landscaping have 
spruced up the stores’ exteriors, the interiors 
have received more food selections, exciting soda 
fountains and expanded coffee bars. 

Retail also has extended its Fresh Choices brand 
to bottled water, snacks and soda; introduced a 
full line of gift cards; and rolled out new prod-
ucts like DVDs and prepaid mobile phones. 
To better supply its locations with the right 
products at the right time, Valero has opened 
a 132,000-square-foot distribution center to 
serve 600 of its 
Texas stores. All of 
this innovation has 
paid off. Retail store 
merchandise gross 
profits jumped more 
than 14 percent in 
2005. 
And with plans to 
complete the Valero 
brand roll-out by 
mid-2007, Valero is 
now poised to ben-
efit handsomely from 
its national brand 
presence and grow-
ing network!

V a l e r o   e n e r g y   C o r p o r a t i o n     1

SafeTy, reliaBiliTy & profiTaBiliTy 

gO h an d i n  han d

1      V a l e r o   e n e r g y   C o r p o r a t i o n

At Valero, all employees, from top 
management to the newest hire, have a hand 
in the safety of the company’s operations. Not 
only are they committed to safety, they take 
ownership of it.  
In fact, a group of Texas City employees took 
so much ownership that a few years ago they 
took the initiative to research and recom-
mend that their refinery participate in OSHA’s 
Voluntary Protection Program (VPP). They set 
their sights on achieving certification as a VPP 
Star Site, a designation reserved only for the 
best industrial safety and health programs in 
the nation. 
Upon hearing about the program, Valero’s top 
management not only threw their support 
behind the Texas City employees, they chal-
lenged every refinery to pursue Star Site certi-
fication.
And, each one has accepted the challenge.
In the past year alone, Valero has added its 
two Corpus Christi plants and its Ardmore 
and St. Charles refineries to its stable of certi-
fied facilities, bringing its total to 10 VPP Star 
Sites. Earning this designation is so rigorous 
that only 20 of the nation’s 149 refineries have 
achieved it, and Valero now owns half of them. 

“Valero has set a new standard for 
safety and health excellence in the 
refining industry.”
-- John Miles, OSHA Regional 
Administrator, Corpus Christi 
VPP Celebration, November 2005

VPP is so effective that it has ushered in a new 
era in safety at Valero. It has been a major fac-
tor in the company’s continually improving 
safety record, especially in 2005.
Valero’s U.S. refining system had a total 
recordable incident rate (TRIR) that improved 
to a record low of just .76, which is a 23 per-
cent improvement over its 2004 TRIR, and 
53 percent better than the three-year industry 
average of 1.6.
Also, eight Valero refineries completed the year 
without any employee lost-time injuries, and 
six had no contractor lost-time injuries.
Environmental safety is as high a priority at 
Valero as the safety of its workers and neigh-
bors. In fact, the company has invested $2.4 
billion in environmental projects since 1997.  
An additional $1.3 billion in projects to 

President Greg King [right] 
gets a first-hand look at the 
safety programs in place at a 
construction site at the Valero 
houston refinery. this plant 
is one of 10 VPP Star Sites in 
the Valero system and one of 
only 20 in the nation.

produce cleaner fuels and further reduce emis-
sions at its refineries are planned for this year 
alone.
These projects include major investments to 
produce clean gasoline and diesel that meet the 
EPA’s new fuels standards, which dramatically 
lowered the sulfur content in motor fuels.  The 
company also continues to install the latest 
control technology to protect the environ-
ment, such as state-of-the-art scrubber units 
that even further reduce emissions to keep the 
air clean.
As a result of its efforts to improve efficiency 
and operational reliability and invest in the 
latest environmental control technology, Valero 
estimates it will reduce its greenhouse gas emis-
sions by nearly 2 million tons per year by 2008.
At Valero, environmental excellence, safety and 
reliability work hand in hand to make Valero 
a better refiner. And that helps make the com-
pany a better investment!

VaLerO’S tOtaL recOrdabLe 
incident rate (trir)

.99

.76

VLO U.S.
Refineries
2004

VLO U.S.
Refineries
2005

Valero’s current trir of its u.S. refineries is 53% better than 
the 3-year industry average recorded by the national bureau 
of Labor Statistics.

Numbers do not include former Premcor refineries since they were not part of Valero in 2004 or for 
the full year in 2005.

V a l e r o   e n e r g y   C o r p o r a t i o n     1

employeeS Single-handedly

Made  VaL erO aMe ric a’S t h ird  be St  e MP L OYe r

0      V a l e r o   e n e r g y   C o r p o r a t i o n

Gaining an upper hand in business 
often requires grace under pressure. And in 
2005, the pressure was on as Valero rebound-
ed from two of the nation’s most powerful 
storms. In every way imaginable, employees 
handily passed the test! 
On August 29, 2005, Hurricane Katrina 
slammed ashore in Louisiana and passed just 
to the east of Valero’s St. Charles refinery. 
It caused minor damage at the refinery, but 
wreaked havoc on the community.
Valero pledged to do whatever was necessary 
to help its employees and the community 
recover. It delivered truckloads of supplies; 
sent cooks to prepare three meals a day, every 
day; and established a town of 47 residential 
trailers – dubbed “Valeroville” – to house 
workers who returned to help restart the 
plant. 
Less than 24 hours after Katrina struck, crews 
from Valero’s other refineries hit the road 
to help restore power and function in St. 
Charles. 
Bolstered by the outpouring of support, the 
St. Charles employees worked night and day 
to restart their refinery in record time. While 
other refiners were still making repairs, the 
Valero St. Charles refinery was already pro-
ducing much-needed fuels. Mission accom-
plished, in just nine days.  
Less than a month later, Hurricane Rita 
churned over the city of Port Arthur, hob-
bling one of the company’s newest refineries. 
Valero Port Arthur suffered flooding across 
much of its 5,000 acres, a toppled flare stack 
and wind-damaged cooling towers.
But as they had with Katrina, workers 
responded immediately. Supplies, food, water 
and 69 residential trailers made their way to 

Port Arthur even before the rain stopped fall-
ing. Fuel and hot meals were offered to anyone 
in need. 

“Valero personnel worked around-the-clock 
to get much-needed fuel to stranded motor-
ists, Houston hospitals and emergency 
response crews. Valero’s efforts were truly 
extraordinary during Texas’ time of need.”
-- Victoria Ford, Texas Gov. Rick Perry’s 
Deputy Legislative Director, 
March 2006

Valero’s newest employees got a crash course in 
the company’s unique culture. As a result, they 
worked around the clock to restore electricity 
to the plant before many areas of the city even 
had power. Then, they repaired and restarted 
their plant safely and quickly in true Valero 
fashion.
Months later, Valero was still providing relief. 
Nearly $1.2 million in grants from its Support 
Aid for Family Emergencies Fund, which does 
not require repayment, was handed out to 
employees who suffered damage. 
Inspired by Valero’s $1 million donation to the 
American Red Cross, employees donated nearly 
$300,000 and 9,000 volunteer hours to hur-
ricane relief efforts. The unprecedented hur-
ricane response is the embodiment of Valero’s 
caring and sharing culture.
It’s a culture that earned Valero the No. 3 
spot – its best ranking yet – on FORTUNE’s 
“100 Best Companies to Work For” list. And 
one that brought two refineries back to life in 
record time – during a time of record refin-
ing margins, which is another example of how 
Valero shareholders benefit from the company’s 
unique caring and sharing culture. 

[above left to right] Mary 
rose brown, Senior Vice 
President – Corporate 
Communications, helps 
spread the Valero corporate 
culture to its employees. 
after the hurricanes, exec-
utives hosted barbecues at 
the impacted refineries and 
pledged to do whatever was 
necessary to help.

bill Greehey, Chairman of the 
board, visits with St. Charles 
Security lieutenant Melvin 
edgar about his harrowing 
story of trying to ride out 
hurricane Katrina at home. “i 
can guarantee Valero eased 
the pain,” edgar said.

“When disaster strikes, this 
team pulls together. After 
hurricanes Katrina and Rita 
hit, Valero dispatched semis 
filled with supplies, set 
up temporary housing for 
employees, fed volunteers 
-- and donated $1 million to 
the Red Cross.”

 -- FORTUNE, “100 Best 
Companies to Work For” 
list, February 27, 2006

V a l e r o   e n e r g y   C o r p o r a t i o n     1

lending a helping hand

tO Our cOM M un it i eS

      V a l e r o   e n e r g y   C o r p o r a t i o n

An abandoned baby. A youngster 
on dialysis. A lonely elder. A park in disrepair.
Whatever the need, whenever the call, Valero 
and its employees stand ready to serve. With 
outstretched hands and open wallets, they 
invest thousands of hours and millions of dol-
lars each year to improve their communities. 
It’s not a philosophy or frame of mind that 
began in 2005, only perfected. It’s a culture 
that actually came to life when the company 
was born 25 years ago, and one that remains 
vital to Valero’s mission today.
From volunteering to donating money, 
employees vow annually to make a positive dif-
ference in people’s lives. In fact, that pledge in 
2005 led to 220,000 hours of community ser-
vice companywide, and more than $45 million 
contributed to charitable causes. 
Thanks to the generosity of Valero employ-
ees, United Way agencies received nearly $12 
million – up from $100,000 in 1980 when 
the company was first listed on the New York 
Stock Exchange. A 97 percent employee partic-
ipation rate, which is among the very highest 
in the nation, meant that communities from 
Canada to the Caribbean found funds to keep 
vital service programs alive.

“Valero’s genuine spirit of sharing and  
caring has created a brighter future 
for countless individuals and families 
across the nation.”
-- Howard Nolan, President and CEO, 
United Way of San Antonio & Bexar County, 
August 2005

The company’s caring culture has also spread 
to its retail employees, who raised more 
than $1.2 million for the Muscular Dystrophy 
Association and over $884,000 for 38 
Children’s Miracle Network hospitals. 
Valero employees have taken to heart 
Chairman Bill Greehey’s favorite philosophy: 
You are never truly a success until you share your 
success with others.
Nowhere has that statement been truer than 
with the success of Valero’s largest grassroots 
fundraiser – the Valero Benefit for Children 
Golf Classic. Held in conjunction with the 
Valero Texas Open, this event encourages par-
ticipants to focus on more than just golf. They 
focus on raising money for children in each of 
the communities where Valero has operations, 
and they help fund educational programs, 
medicine, child care and more – grants that 

Chief executive officer 
bill Klesse led Valero’s 
record $12 million United Way 
campaign in 2005. agency 
tours, like this one to the 
daughters of Charity Services 
of San antonio, helped 
employees see how their 
contributions meet the needs 
of the community. 

build up the community by starting with its 
littlest citizens. 
Before Valero became the title sponsor in 
2002, the Texas Open raised less than $5 mil-
lion during the previous 79 years combined. 
But with Valero’s backing, the tournament has 
raised nearly $14 million in just four years! In 
2005 alone, a record-breaking $5.35 million 
was donated to nearly 500 worthy community 
groups. As a result of the meteoric rise in char-
ity dollars, the tournament has gone from the 
bottom of the PGA TOUR’s charity rankings 
to the top at No. 3. 
The result of this success:  children were cared 
for, the homeless were housed, the hungry 
were fed and communities were built.
Valero’s family of 21,923 employees will 
always be there to help those who need it 
most. And by extending a helping hand and 
embracing a caring and sharing spirit, Valero 
and all of its stakeholders – communities, 
employees and shareholders – will continue to 
grow and succeed in the coming years.

V a l e r o   e n e r g y   C o r p o r a t i o n     

 
financial informaTion

cOnden Sed  &  cOn SOL id at e d

The financial information presented on pages 25-29 of this summary annual report should be read 
in conjunction with Valero Energy Corporation’s complete Consolidated Financial Statements 
(including the notes) and Management’s Discussion and Analysis of Financial Condition and 
Results of Operations. This and other information about the Company is contained in Valero’s 
Proxy Statement for the 2006 Annual Meeting of Stockholders and Valero’s Form 10-K for the 
year ended December 31, 2005. These documents are provided to all shareholders of record as 
of March 1, 2006. In addition, anyone may request, without charge, a Form 10-K by writing or 
calling Valero’s Investor Relations Department. Address and contact information can be found 
on the inside back cover of this report. Valero’s 2005 Annual Report on Form 10-K and the 
Proxy Statement also may be accessed via the Company’s web site at: www.valero.com.

tO the bO ard Of  directO rS 
and StO ckhOL derS O f   
VaLerO  energY  cOrPOratiO n
We have audited, in accordance with the 
standards of the Public Company Accounting 
Oversight Board (United States), the 
consolidated statements of income, 
stockholders’ equity, cash flows and 
comprehensive income of Valero Energy 
Corporation and subsidiaries (the Company) 
for the year ended December 31, 2003, 
appearing in the Company’s 2005 Annual 
Report on Form 10-K (not presented herein). 
In our report dated March 11, 2004, also 
appearing in that Annual Report, we 
expressed an unqualified opinion on those 
consolidated financial statements.

In our opinion, the information set forth in 
the accompanying condensed consolidated 
statements of income and cash flows for the 
year ended December 31, 2003, are fairly 
stated, in all material respects, in relation to the 
consolidated financial statements from which 
it has been derived.

Ernst & Young LLP
San Antonio, Texas
March 11, 2004

the bOard Of direct OrS   
and StOckhOLderS  Of   
Va LerO energ Y cO rPOrati On 
and SubS idiarieS :
We have audited, in accordance with the 
standards of the Public Company Accounting 
Oversight Board (United States), the 
consolidated balance sheets of Valero Energy 
Corporation and subsidiaries (the Company) 
as of December 31, 2005 and 2004, and the 
related consolidated statements of income, 
stockholders’ equity, cash flows and 
comprehensive income for the years then 
ended appearing in the Company’s 2005 
Annual Report on Form 10-K (not presented 
herein). In our report dated March 1, 
2006, also appearing in that Annual Report, 
we expressed an unqualified opinion on those 
consolidated financial statements.  

In our opinion, the information set forth in 
the accompanying condensed consolidated 
balance sheets as of December 31, 2005 and 
2004, and the related condensed consolidated 
statements of income and cash flows for the 
years then ended, are fairly stated, in all 
material respects, in relation to the 
consolidated financial statements from which 
it has been derived.

KPMG LLP
San Antonio, Texas
March 1, 2006

      V a l e r o   e n e r g y   C o r p o r a t i o n

condenSed conSolidaTed Balance SheeTS

December	31,	

2005	

2004	

																																						(millions of dollars)

ASSeTS

Current	Assets	

$	

8,276	

$	

5,264	

Property,	Plant	and	Equipment,	Net	

	 17,856	

	 10,317	

Goodwill	

Intangible	Assets,	Deferred	Charges		
				and	Other	Assets,	Net	

4,926	

1,670	

2,401	

1,410	

ToTAl	ASSeTS	

$	 32,728	

$	

19,392	

liAbiliTieS	AND	STockholDerS’		equiTy

Current	Liabilities	

$	

7,305	

$	

4,534	

Long-Term	Debt	and	Capital	Lease	Obligations,
			Less	Current	Portions	

Deferred	Income	Taxes	

Other	Long-Term	Liabilities	

5,156	

3,615	

1,602	

Stockholders’	Equity	

	 15,050	

3,901	

2,011	

1,148	

7,798	

ToTAl	liAbiliTieS	AND		
STockholDerS’	equiTy	

$	 32,728	

$	

19,392	

V a l e r o   e n e r g y   C o r p o r a t i o n     

	
	
	
	
	
	
	
	
	
	
	
	
	
	
condenSed conSolidaTed STaTemenTS of income

yeAr	eNDeD	December	31,	

	 2005	

	 2004	

						2003

																				(millions of dollars, except per share amounts)

operATiNg	reveNueS	

coSTS	AND	expeNSeS:

Cost	of	Sales		
	Refining	Operating	Expenses	
Retail	Selling	Expenses	
	General	and	Administrative	Expenses	
Depreciation	and	Amortization	Expense	

ToTAl	coSTS	AND	expeNSeS	

operATiNg	iNcome	

equiTy	iN	eArNiNgS	oF	vAlero	l.p.	

oTher	iNcome	(expeNSe),	NeT	

	iNTereST	AND	DebT	expeNSe,	NeT	

miNoriTy	iNTereST	iN	NeT	iNcome	oF
			vAlero	l.p.

	DiSTribuTioNS	oN	preFerreD	SecuriTieS	
			oF	SubSiDiAry	TruSTS	

iNcome	beFore	iNcome	TAx	expeNSe	

iNcome	TAx	expeNSe	

NeT	iNcome		

preFerreD	STock	DiviDeNDS	

NeT	iNcome	ApplicAble	To	
			commoN	STock	

eArNiNgS	per	commoN	ShAre	(a)	

Weighted	Average	Common	Shares	Outstanding
			(in	millions)	(a)	

eArNiNgS	per	commoN	ShAre	—	
			ASSumiNg	DiluTioN	(a)	

	Weighted	Average	Common	Equivalent	Shares	
			Outstanding	(in	millions)	(a)	

$	 82,162		

$	

54,619		

$	

37,969	

	 71,673		
2,926		
771		
458		
875		

	 76,703		

5,459		

41		

53		

( 266	)	

––		

––		

5,287		

1,697		

3,590		

13		

47,797		
2,141		
705		
379		
618		

51,640		

2,979		

39		

( 48	)	

( 260	)	

—		

—		

2,710		

906		

1,804		

13		

$	

$	

3,577		

6.51		

$	

$	

1,791		

3.51		

$	

$	

549		

510		

33,587		
1,656		
694		
299		
511	

36,747	

1,222	

30	

15	

( 261	)

( 2	)	

( 17	)

987	

365	

622	

5	

617	

1.34	

459	

$	

6.10		

$	

3.27		

$	

1.27	

588		

552		

488	

DiviDeNDS	per	commoN	ShAre	(a)	

$	

0.19		

$	

0.145		

$	

0.105	

(a)	

	Share	and	per	share	amounts	for	2004	and	2003	have	been	adjusted	to	reflect	the	effect	of	two	separate	two-for-one	stock	
splits,	which	were	effected	in	the	form	of	common	stock	dividends	distributed	on	December	15,	2005	and	October	7,	2004.	

      V a l e r o   e n e r g y   C o r p o r a t i o n

	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
condenSed conSolidaTed STaTemenTS of caSh floWS

yeAr	eNDeD	December	31,	

					2005	

2004	

2003

																																																(millions of dollars)

$	

3,590		

$	

1,804		

$	

622	

cASh	FlowS	From	operATiNg	AcTiviTieS:
Net	Income	
Adjustments	to	Reconcile	Net	Income
to	Net	Cash	Provided	by	Operating	Activities:
			Depreciation	and	Amortization	Expense	
			Deferred	Income	Tax	Expense	
			Changes	in	Current	Assets,	
						Current	Liabilities	and	Other,	Net	

			Net	Cash	Provided	by	Operating	Activities	

cASh	FlowS	From	iNveSTiNg	AcTiviTieS:
Capital	Expenditures	and	Deferred	Turnaround	
			and	Catalyst	Costs	
Buyout	of	Assets	Under	Structured	Lease	Arrangements	
Proceeds	from	Sales	of	Assets	
Major	Acquisitions	
	Contingent	Payments	in	Connection	with	Acquisitions	
Other,	Net	

			Net	Cash	Used	in	Investing	Activities	

	cASh	FlowS	From	FiNANciNg	AcTiviTieS:
Debt	and	Capital	Lease	Borrowings	(Repayments),	Net	
Redemption	of	Preferred	Securities	of	Subsidiary	Trust	
Proceeds	from	Common	Stock	Offerings,	Net	
Proceeds	from	Common	Unit	Issuance	by	Valero	L.P.,	Net	
Preferred	and	Common	Stock	Dividends	
Issuance	(Repurchase)	of	Common	Stock,	Net	
Other	

vAlero	l.p.’S	cASh	bAlANce	AS	oF	The
			DATe	ThAT	vAlero	ceASeD	coNSoliDATioN	

eFFecT	oF	ForeigN	exchANge	rATe	chANgeS
			oN	cASh	

NeT	iNcreASe	(DecreASe)	iN	cASh	AND
			TemporAry	cASh	iNveSTmeNTS	

cASh	AND	TemporAry	cASh	iNveSTmeNTS
			AT	begiNNiNg	oF	yeAr	

cASh	AND	TemporAry	cASh	iNveSTmeNTS
			AT	eND	oF	yeAr	

875		
255		

1,079		

5,799		

(2,574	)	
––		
153		
(2,343	)	
(85	)	
(51	)	

(4,900	)	

(879	)	
––		
––		
––		
(106	)	
(344	)	
(2	)	

––		

4		

(428	)	

864		

			Net	Cash	Provided	by	(Used	in)	Financing	Activities	

(1,331	)	

618		
345		

191		

2,958		

(1,596	)	
( 567	)	
108		
(541	)	
( 53	)	
(36	)	

(2,685	)	

63		
—		
406		
—		
(79	)	
(183	)	
—		

207		

—		

15		

495		

369		

511		
287		

333	

1,753	

(1,112	)
( 275	)
564	
(309	)
( 51	)
(148	)

(1,331	)

(357	)	
(200	)	
250	
200		
(51	)	
26		
(4	)

(136	)

( 336	)

40	

(10	)

379	

$	

436		

$	

864		

$	

369	

V a l e r o   e n e r g y   C o r p o r a t i o n     

	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
condenSed conSolidaTed 5-yr financial & STaTiSTical reVieW

operATiNg	reSulTS	For	yeAr		
eNDeD	December	31:

Operating	Revenues	

Operating	Income	

Net	Income	

(millions of dollars, except per share and per barrel amounts)

2005(a)	

2004(b)	

2003(c)	

2002(d)	

2001(e)

$	 82,162	

$	 54,619	

$	 37,969	

$	 29,048	

$	 14,988

$	 5,459	

$	 2,979	

$	 3,590	

$	 1,804	

$	

$	

$	

1,222	

622	

1.34	

$	

$	

$	

471		

$	 1,001		

92		

0.22	

$	

$	

564

2.32

Earnings	per	Common	Share	(f )		

$	

6.51	

$	

3.51	

Earnings	per	Common	Share—		
	 Assuming	Dilution	(f )		

FiNANciAl	poSiTioN	AS	oF	December	31:

$	

6.10	

$	

3.27	

$	

1.27	

$	

0.21	

$	

2.21

Current	Assets		

$	 8,276	

$	 5,264	

$	

3,817	

$	

3,536	

$	 4,136	

Property,	Plant	and	Equipment,	Net		

	 17,856	

	 10,317	

Goodwill		

4,926	

2,401	

8,195	

2,402	

7,412	

2,580	

7,217

2,211

Intangible	Assets,	Deferred	Charges	

and	Other	Assets,	Net		

Total	Assets		

Current	Liabilities	

Long-Term	Debt	and	Capital	Lease	Obligations,	

Less	Current	Portions	

Deferred	Income	Taxes		

Other	Long-Term	Liabilities	

Company-Obligated	Preferred		

Securities	of	Subsidiary	Trusts	

Minority	Interest	in	Valero	L.P.	

1,670	

1,410	

1,250	

937	

836	

$	 32,728	

$	 19,392	

$	 15,664	

$	 14,465	

$	 14,400	

$	 7,305	

$	 4,534	

$	

3,064	

$	

3,006	

$	 4,753		

5,156	

3,615	

1,602	

––	

––	

3,901	

2,011	

1,148	

—	

—	

4,245	

1,605	

1,015	

—	

—	

4,494	

1,241	

927	

373	

116	

2,805	

1,388	

763	

373	

115

Stockholders’	Equity	

	 15,050	

7,798	

5,735	

4,308	

4,203

Total	Liabilities	and	Stockholders’	Equity	

$	 32,728	

$	 19,392	

$	 15,664	

$	 14,465	

$	 14,400	

      V a l e r o   e n e r g y   C o r p o r a t i o n

	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
yeAr	eNDeD	December	31,

2005(a)	

2004(b)	

2003(c)	

2002(d)	

		2001(e)		

commoN	STock	DATA:

Dividends	per	Common	Share	(f )	

Number	of	Shares	Outstanding,	

	 End	of	Year	(in	millions)	(f )		

Number	of	Registered	Shareholders,		

	 End	of	Year		

Market	Price	(f ):	

	 High		
	 Low		

cApiTAlizATioN	rATioS	(NeT	oF	cASh):	(g)

Long-Term	Debt	and	Capital	Lease	Obligations,	

including	Current	Portions,	and	Short-Term	Debt		

Stockholders’	Equity	and	Other		

oTher	DATA:

Capital	Expenditures	and	Deferred	Turnaround	
	 and	Catalyst	Costs		

$	

0.19	

$	 0.145	

$	

0.105	

$	

0.10	

$	 0.085

617	

511	

481	

429	

417	

7,233	

6,554	

6,564	

7,174	

7,265	

$	 58.63	
$	 21.01	

$	 23.91	
$	 11.43	

$	
$	

11.77	
8.05	

$	
$	

12.49	
5.79	

$	 13.15		
7.88	
$	

25	%	

75	%	

31	%	

69	%	

40	%	

60	%	

50	%	

50	%	

53	%

47	%

$	 2,574	

$	 1,596	

$	

1,112	

$	

780	

$	

536	

Number	of	Employees,	End	of	Year		

	 21,923	

	 19,879	

	 19,741	

19,878	

	 22,355	

operATiNg	STATiSTicS:

Throughput	Volumes	(mbbls	per	day)		

Throughput	Margin	per	Barrel	

Operating	Costs	per	Barrel:	

	 Refining	Operating	Expenses	
	 Depreciation	and	Amortization	

	 Total	Operating	Costs	per	Barrel	

2,488	

$	 11.14	

$	

$	

3.22	
0.80	

4.02	

2,162	

7.44	

2.70	
0.66	

3.36	

$	

$	

$	

1,835	

5.13	

2.47	
0.63	

3.10	

$	

$	

$	

1,595	

4.02	

1,001	

$	

6.12	

2.29	
0.66	

2.95	

$	

2.31		
0.63	

$	

2.94	

$	

$	

$	

(a)	

	Includes	the	operations	related	to	the	Premcor	Acquisition	beginning	September	1,	2005.

(b)	

	Includes	the	operations	related	to	the	Aruba	Acquisition	beginning	March	5,	2004.

(c)	

	Includes	the	operations	of	the	St.	Charles	Refinery	beginning	July	1,	2003.

(d)	

	Includes	the	operations	related	to	the	UDS	Acquisition	beginning	January	1,	2002.

(e)	

(f )	

(g)	

	Includes	the	operations	related	to	the	acquisitions	from	Huntway	Refining	Company	and	El	Paso	Corporation	beginning		
June	1,	2001.		The	results	of	operations,	operating	statistics	and	cash	flow	information	exclude	the	operations	of	UDS,	while		
the	financial	position,	common	stock	data,	capitalization	ratios	and	employees	include	the	effect	of	UDS,	which	was	acquired		
by	Valero	on	December	31,	2001.

	Share	and	per	share	amounts	for	2004,	2003,	2002	and	2001	have	been	adjusted	to	reflect	the	effect	of	two	separate	two-for-one	
stock	splits,	which	were	effected	in	the	form	of	common	stock	dividends	distributed	on	December	15,	2005	and	October	7,	2004.	

	In	determining	the	2002	and	2001	ratios,	20%	of	the	outstanding	balance	of	Valero’s	company-obligated	preferred	securities	of	
subsidiary	trust	(PEPS	Units)	issued	in	2000	was	deemed	to	be	debt.		In	addition,	for	the	2002	and	2001	ratios,	50%	of	the	
$200	million	company-obligated	preferred	securities	of	subsidiary	trust	assumed	in	the	UDS	Acquisition	was	deemed	to	be	debt,	
and	in	2001	the	payable	to	UDS	shareholders	was	included	as	debt.	

V a l e r o   e n e r g y   C o r p o r a t i o n     

	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
you’Ve goT To hand iT 

tO Our eMPLOYeeS fOr the ManY hOnOrS theY’Ve earned

Valero’s three 
rivers refinery is 
one of ten plants 
in the Valero 
system that has 
earned Star Site 
certification in 
oSha’s Voluntary 
Protection 
Program. this  
process is so 
tough that only 
20 U.S. refineries 
have achieved it, 
and Valero owns 
half of them.

•  Ranked No. 3 on Investor’s Business Daily’s 
2005 list of the “Big Cap 20” based on 
earnings growth. 

•  Placed No. 4 on Forbes’ list of America’s 

Fastest-Growing Big Companies and one of 
America’s Best-Managed Companies. 

•  Ranked No. 4 on the 2005 "BusinessWeek 
50" list, which ranks the best-performing 
companies on the S&P 500.

•  Included in IndustryWeek magazine's 2005 

list of the 50 Best U.S. Manufacturers. 

•  Only the second company to receive United 

Way’s “Spirit of America Award” twice.

When awards are handed out, Valero 
employees get more than their fair share. But 
rightfully so! No one works harder, shows 
greater dedication or cares more for others 
than Valero employees. Because of their hand-
iwork, Valero earned the following accolades:  
•  Named No. 1 refiner in the world – 2005 
Platts Top 250 Global Energy Company 
Awards. 

•  Ranked No. 3 – highest ranking yet – on 
FORTUNE’s 2006 list of the “100 Best 
Companies to Work For.”   

•  Ranked one of the top 10 on Forbes’ 

2006 list of the Platinum 400 Best Big 
Companies in the Oil & Gas Category. 
Also recognized by Forbes for having the 
third best stock performance in 2005.  

•  Recognized as one of FORTUNE’s Blue 

Ribbon Companies for being named to six 
of its lists in 2005:

o  No. 6 among oil companies – America’s 

Most Admired Companies, 

o  No. 8 among oil companies – Global 

Most Admired Companies, 

o  “100 Best Companies to Work For,” 

o  No. 19 among the 100 Fastest-Growing 

Companies,

o  No. 22 among the Fortune 500, and 

o  No. 73 among the Global 500. 

0      V a l e r o   e n e r g y   C o r p o r a t i o n

 
Board of direcTorS

[left  t o   righ t ]
BoB profuSeK is a partner in the Jones Day law firm and 
heads their Mergers and Acquisitions department. Mr. Profusek 
also serves as a director of CTS Corporation. Previously, he served 
as Executive Vice President of Omnicom Group Inc., and as a 
director of the managing partner of Valero L.P., a publicly traded 
limited partnership in which Valero Energy Corporation has an 
equity ownership interest.
dr. ron calgaard serves as Chairman of the Ray Ellison 
Grandchildren Trust, and as a director of The Trust Company, 
N.A.  He recently retired as Chairman and Chief Executive Officer 
of Austin, Calvert & Flavin, Inc. in San Antonio. Previously, he 
held the position of President of Trinity University in San Antonio 
from 1979 until his retirement in 1999, at which time he was 
appointed President Emeritus of the University. 
Jerry choaTe is retired from Allstate Corporation, where he 
served as Chairman of the Board and Chief Executive Officer from 
1995 through 1998.  Currently, Mr. Choate serves as a director of 
Amgen, Inc. and Van Kampen Mutual Funds.
Bill KleSSe was elected Chief Executive Officer and Vice 
Chairman of the Board of Valero Energy Corporation upon Bill 
Greehey’s retirement as Chief Executive Officer at the end of 2005. 
Previously, Mr. Klesse served as Executive Vice President and Chief 
Operating Officer, and held other leadership positions with Valero 
and Ultramar Diamond Shamrock. He is also a director of the 
managing general partner of Valero L.P., a publicly traded limited 
partnership in which Valero Energy Corporation has an equity 
ownership interest.
glenn BiggS is President of Biggs & Co., which is engaged 
in developmental projects and financial planning, and he serves as 
Chairman of the Board of Hester Asset Management Corp. and 
Southwestern Bancorp.  Previously, he served as Chairman of the 
Board of City Public Service, San Antonio’s gas and electric utility 
company.
Bill greehey is Chairman of the Board of Valero Energy 
Corporation.  He served as Chairman of the Board and Chief 
Executive Officer of Valero Energy Corporation and its predeces-
sors from 1974 until he retired as Chief Executive Officer at the 
end of 2005. Mr. Greehey is also Chairman of the Board of the 
managing partner of Valero L.P., a publicly traded limited partner-
ship in which Valero Energy Corporation has an equity ownership 
interest.

Bill Bradford is the retired Chairman of the Board of 
Halliburton Company.  Prior to the Halliburton-Dresser merger, he 
was Chairman of the Board and Chief Executive Officer of Dresser 
Industries, Inc., and he held various positions in production and man-
agement during his tenure there.  Mr. Bradford is also a director of 
Kerr-McGee Corporation.
dr. SuSan Kaufman purcell is the Director of the 
Center for Hemispheric Policy at the University of Miami.  Previously, 
she served as Vice President of the Americas Society and as Vice 
President of the Council of the Americas. Dr. Purcell also serves as a 
director of The Brazil Fund, Inc. and the Scudder New Asia Fund, Inc.
irl engelhardT is Chairman of the Board of Peabody Energy 
Corporation.  He served as Peabody’s Chairman and Chief Executive 
Officer from 1993 through 2005 when he retired as Chief Executive 
Officer.  Prior to that, he served as Chief Executive Officer of a pre-
decessor of the company. Mr. Engelhardt is also a director of The 
Williams Companies, Inc. and is Deputy Chairman of The Federal 
Reserve Bank of St. Louis.
BoB marBuT is Chairman of the Board and Chief Executive 
Officer of Argyle Communications, Inc. and SecTecGLOBAL, Inc. 
He also serves as Executive Chairman of Electronics Line 3000 Ltd., 
and as Chairman and Co-Chief Executive Officer of Argyle Security 
Acquisition Corporation. He is a director of Tupperware Corporation 
and Hearst-Argyle Television, Inc. Previously, Mr. Marbut held 
top leadership positions with Hearst-Argyle Television, Inc.; Argyle 
Television, Inc.; Argyle Television Holding, Inc.; and Harte-Hanks 
Communications, Inc.
SenaTor don nicKleS retired in 2005 as U.S. Senator 
from Oklahoma after 24 years.  As a U.S. Senator, he served as 
Assistant Republican Leader, Chairman of the Republican Senatorial 
Committee, Chairman of the Republican Policy Committee and 
Chairman of the Budget Committee. He also served on the Finance 
and Energy and Natural Resources committees. Upon his retirement, 
he formed and became Chairman and Chief Executive Officer of The 
Nickles Group. He also serves as a director of Chesapeake Energy 
Corporation and Fortress America Acquisition Corporation.
ruBen eScoBedo has had his own certified public account-
ing firm, Ruben Escobedo & Company, CPAs, in San Antonio since 
its formation in 1977.  He also serves as a director of Cullen/Frost 
Bankers, Inc.

V a l e r o   e n e r g y   C o r p o r a t i o n     1

The nySe handed ouT complimenTS

fOr Marking 2 5 Y e arS  Of  Succ eSS

Valero’s board of directors rang the closing bell at the 
new York Stock exchange on July 14, 2005 to mark the 
company’s 25th anniversary of listing on the exchange.  
it was a milestone anniversary, as less than 15 percent 
of the listed companies have survived 25 years.   

Pictured left to right are board members Glenn biggs, 
bill bradford, ruben escobedo, Susan Kaufman Purcell, 
bill Greehey, ron Calgaard, bob Marbut, Jerry Choate 
and don nickles.  not pictured are irl engelhardt,  
bill Klesse and bob Profusek.

Principal Officers

Bill Klesse, Chief Executive Officer
Greg King, President
Mike Ciskowski, Executive Vice President & 
    Chief Financial Officer
Gene Edwards, Executive Vice President -  
    Corporate Development & Strategic Planning
Joe Gorder, Executive Vice President - Marketing & Supply
Rich Marcogliese, Executive Vice President - Operations
Gary Arthur, Senior Vice President - Retail &  
    Specialty Products Marketing 
Bob Beadle, Senior Vice President - Crude & 
    Feedstock Supply & Trading
Mary Rose Brown, Senior Vice President - 
    Corporate Communications
Wade Upton, Senior Vice President - 
    Transportation Services
Kim Bowers, Vice President - Legal Services & 
    Assistant Secretary
Jay Browning, Vice President - Corporate Law & Secretary
Mike Crownover, Vice President - Human Resources
Clay Killinger, Vice President & Controller
Norm Renfro, Vice President - Health, Safety & 
     Environmental
Hal Zesch, Vice President & Chief Information Officer
Donna Titzman, Treasurer 
Steve Gilbert, Assistant Secretary & Disclosure & 
    Compliance Officer

Audit Committee

FinAnCe Committee

Ron	Calgaard,	Chairman
Bill	Greehey
Bob	Marbut	
Don	Nickles
Susan	Kaufman	Purcell

nominAting/governAnCe  
Committee

Jerry	Choate,	Chairman
Bill	Bradford
Ron	Calgaard	
Don	Nickles
Bob	Profusek

Ruben	Escobedo,	Chairman
Glenn	Biggs
Irl	Engelhardt
Susan	Kaufman	Purcell

CompensAtion Committee

Bob	Marbut,	Chairman	
Bill	Bradford	
Jerry	Choate	
Bob	Profusek

exeCutive Committee 

Bill	Greehey,	Chairman
Glenn	Biggs
Irl	Engelhardt
Ruben	Escobedo	
Bill	Klesse

      V a l e r o   e n e r g y   C o r p o r a t i o n

  
shAREhOLdER INfORmATION

VALERO CORPORATE hEAdquARTERs
One Valero Way 
San Antonio, TX 78249-1616 
(210) 345-2000

wEb sITE
www.valero.com

INVEsTOR INquIRIEs
For investor inquiries, please contact:  
Investor Relations Department 
P.O. Box 696000 
San Antonio, TX 78269-6000 
(800) 531-7911 or (210) 345-2198 
(210) 345-2103 (fax) 
investorrelations@valero.com

mEdIA INquIRIEs
For media inquiries, please contact: 
Corporate Communications Department 
P.O. Box 696000 
San Antonio, TX 78269-6000 
(800) 531-7911 or (210) 345-2314 
(210) 345-2327 (fax) 
corporatecommunications@valero.com

fORwARd-LOOkING sTATEmENTs
Much of the information provided in this report includes or is based upon 
estimates, predictions, projections and other “forward-looking statements” (as 
defined in Section 27A of the Securities Act of 1933 and Section 21E of the 
Securities Exchange Act of 1934) that involve various risks and uncertainties. 
While these forward-looking statements, and any assumptions upon which 
they are based, are made in good faith and reflect Valero’s current judgment 
regarding the direction of its business, actual results will almost always vary, 
sometimes materially, from any estimates, predictions, projections, assumptions, 
or other future performance suggested herein. Certain risks and uncertainties 
that may affect Valero are detailed from time to time in its SEC reports, 
including Valero’s most recent Annual Report on Form 10-K. The financial 
and other information provided in this summary annual report should be read 
in conjunction with Valero Energy Corporation’s complete Consolidated 
Financial Statements (including the notes) and Management’s Discussion and 
Analysis of Financial Condition and Results of Operations. This and other 
information about Valero is contained in Valero’s Notice of the 2006 Annual 
Meeting of Stockholders Proxy Statement and Form 10-K for the year ended 
December 31, 2005. This document is provided to all stockholders of record 
as of March 1, 2006. In addition, persons may request, without charge, a Form 
10-K by writing or calling Valero’s Investor Relations Department. Valero’s 
2005 Annual Report on Form 10-K and the Proxy Statement also may be 
accessed via our web site at: www.valero.com.

ANNuAL mEETING 
Valero’s annual meeting of stockholders will 
be held at 10 a.m., Thursday, April 27, 2006, 
at Valero’s corporate headquarters located 
at One Valero Way (near the southwest 
corner of the intersection of I.H. 10 and 
Loop 1604 West) in San Antonio, Texas.  

VALERO ENERGY CORPORATION 
COmmON sTOCk 
Valero’s common stock is listed for trading 
on the New York Stock Exchange under 
the ticker symbol “VLO.”

TRANsfER AGENT ANd REGIsTRAR 
Computershare Investor Services has been 
appointed transfer agent, registrar and 
dividend disbursing agent for Valero’s 
common stock.  Inquiries with respect to 
stock accounts and dividends and all 
requests to transfer certificates should be 
addressed to:

Computershare Investor Services LLC
2 N. LaSalle Street
Chicago, IL 60602
(888) 470-2938 
(312) 360-5261

dIVIdENd wIThhOLdING 
Under federal income tax law, you are 
subject to certain penalties, as well as 
withholding with respect to your dividend 
payments, if you have not provided Valero 
with your correct social security number or 
other taxpayer identification number.  For 
this reason, any security holder who has not 
provided a taxpayer identification number 
should obtain a Form W-9 (Payer’s Request 
for Taxpayer Identification Number).  To 
request a Form W-9, please contact Valero’s 
transfer agent and registrar at the address 
shown above.  

Printed in the USA. 

NO 1

EVERYONE IN ThE VALERO fAmILY dEsERVEs  
A hANd fOR mAkING ThE COmPANY NO. 1.

VA L E R O   E N E R G Y   C O R P O R A T I O N
P.O. Box 696000    San Antonio, Texas 78269-6000    www.valero.com