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Insteel Industries, Inc.

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FY2006 Annual Report · Insteel Industries, Inc.
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INSTEEL 
INDUSTRIES

2006 Annual Report

FINANCIAL HIGHLIGHTS

(In thousands, except for per share amounts)
Operating Results:
  Net sales
  Gross profit
  Selling, general and administrative expense

Interest expense

  Earnings from continuing operations
  Net earnings

Per Share Data:
  Basic:

  Earnings from continuing operations
  Net earnings

  Diluted:

  Earnings from continuing operations
  Net earnings

  Cash dividends declared

Financial Position:
  Total assets
  Total long-term debt
  Shareholders’ equity

Cash Flows:

 Net cash provided by operating activities of  

continuing operations

  Capital expenditures
  Depreciation and amortization
  Repurchase of common stock
  Cash dividends paid

2006

2005

2004

$ 329,507
70,871
16,996
669
34,377
33,040

$ 309,320
57,898
16,175
3,427
24,499
25,045

$ 298,754
78,956
21,194
5,832
32,035
31,489

$ 

1.88
1.80

1.86
1.79
0.12

$ 

1.31
1.34

1.29
1.32
0.06

$ 

1.85
1.82

1.78
1.75
—

$ 166,596
—
122,438

$ 138,276
11,860
97,036

$ 151,291
52,928
71,211

Business Overview  >

$  42,650
18,959
5,107
8,529
2,222

$  41,830
6,302
5,627
—
566

$  29,929
2,921
6,209
—
—

350

300

250

200

150

100

50

0

2.0

1.5

1.0

0.5

0.0

50

40

30

20

10

0

60

50

40

30

20

10

0

Net Sales
(in millions)

$309.3

$298.8

Diluted Earnings 
Per Share From 
Continuing Operations

Cash From Operating 
Activities of Continuing 
Operations
(in millions)

Total Long-Term 
Debt
(in millions)

$329.5

$1.86

$1.78

$42.7

$41.8

$52.9

$1.29

$29.9

’04

’05

’06

’04

’05

’06

’04

’05

’06

$11.9

$0

’04

’05

’06

 
 
 
 
 
 
INSTEEL INDUSTRIES—BUSINESS OVERVIEW

Insteel  Industries  is  one  of  the  nation’s  largest  manufacturers  of  steel  wire  reinforcing  products  for  concrete  construction  
applications. We manufacture and market prestressed concrete strand (“PC strand”) and welded wire reinforcement, including 
concrete  pipe  reinforcement,  engineered  structural  mesh  and  standard  welded  wire  reinforcement.  Our  products  are  sold  
primarily  to  manufacturers  of  concrete  products  that  are  used  in  nonresidential  construction.  Headquartered  in  Mount  Airy, 
North Carolina, we operate six manufacturing facilities located in the United States.

WELDED WIRE REINFORCEMENT
Prefabricated  reinforcement  consisting  of  high-strength,  cold-drawn  or  cold-rolled  longitudinal  and  
transverse  wires  welded  together  in  square  or  rectangular  grids  according  to  customer  requirements. 
Wire  intersections  are  electrically  resistance-welded  by  a  computer-controlled  continuous  automatic 
welder which uses pressure and heat to fuse all wires in their proper position, creating a consistent high 
quality reinforcing product.

Concrete Pipe Reinforcement
Engineered  made-to-order  product  that  is  used  as  the  primary  reinforcement  in  concrete  pipe  and  box  culverts  for  drainage  
and sewage systems, water treatment facilities and other related applications.

PLANT LOCATIONS: Dayton, Texas; Mount Airy, North Carolina; Wilmington, Delaware

CUSTOMER SEGMENTS: Concrete pipe and precast producers

END USES: Nonresidential and residential construction

Engineered Structural Mesh
Engineered  made-to-order  product  that  is  used  as  the  primary  reinforcement  in  concrete  elements  or  structures,  frequently 
serving as a replacement for hot-rolled rebar.

PLANT LOCATIONS: Dayton, Texas; Mount Airy, North Carolina

CUSTOMER SEGMENTS: Precast and prestressed producers, rebar fabricators, distributors

END USES: Nonresidential construction

Standard Welded Wire Reinforcement
Secondary  reinforcing  product  that  is  produced  in  standard  styles  for  crack  control  applications  in  residential  and  light  
nonresidential construction, including driveways, sidewalks and a wide range of slab-on-grade applications.

PLANT LOCATIONS: Dayton, Texas; Hickman, Kentucky; Mount Airy, North Carolina; Wilmington, Delaware

CUSTOMER SEGMENTS: Rebar fabricators and distributors 

END USES: Nonresidential and residential construction

PRESTRESSED CONCRETE STRAND
High strength seven-wire reinforcement consisting of six cold-drawn wires that are continuously wrapped 
around  a  center  wire  forming  a  strand.  The  strand  is  heat-treated  while  under  tension,  which  imparts 
low  relaxation  characteristics  and  increases  the  working  range  of  the  product,  providing  engineers  with 
greater flexibility in its application and the ability to better utilize its reinforcing properties. PC strand is 
used to impart compression forces into prestressed concrete elements and structures, which may be either 
pretensioned or posttensioned. Pretensioned means that the strands are tensioned to their design load and 
anchored  at  the  ends  of  a  form.  After  the  concrete  has  been  placed  and  allowed  to  cure  to  sufficient 
strength,  the  load  on  the  strand  is  transferred  from  the  external  anchors  to  the  cured  member,  creating 
compression  forces  within  the  element,  or  “prestressing”  it.  Posttensioned  means  that  the  strands  are  
tensioned after the concrete has been placed and allowed to cure.

PLANT LOCATIONS: Gallatin, Tennessee; Sanderson, Florida

CUSTOMER SEGMENTS: Precast prestress producers, posttension suppliers

END USES: Nonresidential and residential construction

COVER : Engineering drawings for some of Insteel’s  
welded wire reinforcement products.

2006 NET SALES BY PRODUCT LINE
54% WELDED WIRE REINFORCEMENT
46% PC STRAND

2006 NET SALES BY END USE
80% NONRESIDENTIAL CONSTRUCTION
20% RESIDENTIAL CONSTRUCTION

2006 NET SALES BY CUSTOMER CHANNEL
76% CONCRETE PRODUCT MANUFACTURERS
13% DISTRIBUTORS
11% REBAR FABRICATORS

MANUFACTURING FACILITIES

  WELDED WIRE REINFORCEMENT

  PC STRAND

Over 30% of the bridges in this country are estimated to be either struc-turally deficient or functionally obsolete. The ongoing replacement of these structures together with the construction of new bridges to allevi-ate the growing congestion on our roadways should be significant sources of demand for Insteel’s concrete reinforcing products. Concrete reinforcing solutions

Engineered structural mesh (“ESM”), a key component of our growth strategy, is gradually 
gaining market acceptance in the U.S. as a replacement for hot-rolled rebar. Once 
rebar  users  convert  a  project  to  ESM,  they  tend  to  become  repeat  customers  after 
experiencing first-hand the labor, time and cost advantages that it offers. With two new 
ESM lines scheduled for start-up in 2007, Insteel is ideally positioned to capitalize on the 
future growth of this product.

Insteel ESM is placed on the roadway in preparation for the casting of the concrete median barrier on-site. For this particular project, 38.4 tons of ESM were consumed per mile of barrier. Highways and overpasses are significant consumers of Insteel’s concrete rein-forcing products. PC strand and welded wire reinforcement (“WWR”) are integral to the precast concrete elements that are used in overpass construction, while WWR is used in the concrete pipes and culverts that drain roadways as well as for median barriers, bridge decks and other related applications.FAVORABLE OUTLOOK FOR DEMAND DRIVERS

Continued growth in nonresidential construction. Increased infra-
structure spending at the federal and state level. Post-hurricane 
reconstruction in the Gulf region.

The overall demand outlook for Insteel continues to be favorable as the 

growth in nonresidential construction, which drives approximately 80% 

of our revenues, should more than offset the weakening in the housing 

sector. Commercial, industrial and institutional construction is expected 

to  remain  strong  in  2007.  Infrastructure  construction  should  benefit 

from  the  SAFETEA-LU  federal  highway  funding  authorization  and 

improved  budgetary  positions  at  the  state  level.  We  also  anticipate 

increasing demand from the post-hurricane reconstruction in the Gulf 

region where many of our customers have been expanding their facilities 

or adding new locations in anticipation of the upturn in demand. Through 

our strong market presence, broad offering of concrete reinforcing products, 

strategically-located  manufacturing  facilities  and  internal  expansions 

scheduled to come on-line in 2007, we believe that we are well-positioned 

to capitalize on the expected growth in demand.

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.5

GROWTH OPPORTUNITIES

Increasing our market penetration. Expanding our geographic foot-
print. Creating value-added for our customers and shareholders.

Our existing businesses offer attractive growth opportunities which we 

are aggressively pursuing internally as well as through acquisitions.

Organic growth. The addition of two new ESM lines together with the 

reconfiguration and expansion of our PC strand operation in Tennessee 

will  provide  additional  capacity  to  support  future  revenue  growth.  In 

addition,  the  state-of-the-art  equipment  that  we  are  deploying  is 

expected to yield significant reductions in our unit operating costs.

Acquisitions.  Our  acquisition  focus  is  on  companies  in  our  existing 

businesses  that  would  further  our  market  penetration  or  expand 

our  geographic  footprint  and  leverage  our  infrastructure  and  core 

competencies in concrete reinforcing products. With our strong balance 

sheet and financial flexibility, we are ideally situated to pursue growth 

opportunities that create value for our shareholders.

p.6

These concrete sections were manufactured at a customer’s precast oper-ation and reinforced using Insteel PC strand. After being moved by crane to a storage area, they will later be shipped to a construction site. LETTER TO SHAREHOLDERS

By  any  measure,  2006  was  a  great  year  for  Insteel.  We  delivered  strong 
financial  results  for  our  shareholders  while  making  strategic  investments 
for the future that will improve our cost competitiveness and expand our 
revenue  generating  capacity.  Our  business  strategy  remains  focused  on 
strengthening our leadership positions in our markets and operating as the 
lowest cost producer. We believe these factors are prerequisites to gaining 
competitive advantage and positioning the Company for continued success 
during future economic downturns.

QUESTION               ANSWER

p.8

 
FINANCIAL HIGHLIGHTS

Sales from continuing operations for 2006 rose 7% to an all-time high of $329.5 million from 

$309.3  million  in  2005  on  an  11%  increase  in  shipments  which  more  than  offset  a  4%  

reduction in average selling prices. Earnings from continuing operations also reached a new 

record  high,  increasing  40%  to  $34.4  million  ($1.86  per  diluted  share)  from  $24.5  million 

($1.29 per diluted share) in 2005 driven by the higher shipments and wider spreads between 

average  selling  prices  and  raw  material  costs.  Including  the  results  of  discontinued  opera-

tions, net earnings were $33.0 million ($1.79 per diluted share) compared with $25.0 million 

($1.32 per diluted share) in 2005.

Conditions  in  our  nonresidential  construction  markets,  which  represent  approximately  80%  

of  revenues,  were  strong  during  2006  driven  by  the  increased  spending  for  commercial, 

industrial, institutional and infrastructure construction. In contrast, markets related to housing, 

representing approximately 20% of revenues, deteriorated over the course of the year, with 

softening  conditions  exacerbated  by  inventory  reduction  measures  pursued  by  customers  

in  this  sector  during  the  fourth  quarter.  Despite  the  weakening  in  housing-related  markets 

during the latter part of the year, margins remained favorable with costs moderating as selling 

prices declined. The exception to this trend was the commercial segment of our PC strand 

market where import pricing became increasingly irrational throughout the year. Fortunately, 

strong demand and the growth of the strand market muted the impact of the import pricing 

pressures during 2006.

Cash  from  operating  activities  of  continuing  operations  improved  to  $42.7  million  in  2006, 

which was used to fund $19.0 million of capital expenditures, repay the remaining $11.9 mil-

lion of debt that was outstanding on our credit facility, purchase $8.5 million of stock and pay 

$2.2  million  of  dividends  to  our  shareholders.  Our  year-end  balance  sheet  was  debt-free, 

leaving us well-positioned to pursue further internal growth opportunities and acquisitions.

1. What is the appropriate industry classification for Insteel—building materials or steel?

Following our exit from the industrial wire business, all of our revenues are generated by concrete reinforcing products 

that  are  sold  primarily  to  manufacturers  of  concrete  products  for  construction  applications.  Based  on  our  current  

product and customer mix, about 80% of our business is driven by nonresidential construction and 20% by residential 

construction. Although hot-rolled steel wire rod is our primary raw material, on a historical basis, Insteel’s financial 

results have not been closely correlated with the results for the steel industry as a whole. For these reasons, we believe 

that Insteel should be classified as a manufacturer of building materials. 

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.9

EXIT FROM INDUSTRIAL WIRE BUSINESS

In  response  to  weakening  market  conditions  and  the  expected  continuation  of  reduced  

operating  levels,  in  June,  we  exited  the  industrial  wire  business  with  the  closure  of  our 

Fredericksburg,  Virginia  facility  and  in  July,  disposed  of  its  equipment  for  $6.0  million.  

We expect to complete the sale of the related real estate and other remaining assets in early 

2007. Our exit from the industrial wire business narrows our strategic and operational focus to  

concrete  reinforcing  products  where  our  market  positions  are  strong  and  the  business  

prospects are more favorable.

GROWTH STRATEGY

Our growth strategy continues to be focused on organic opportunities in existing businesses 

as  well  as  acquisitions  that  leverage  our  infrastructure  and  core  competencies  in  concrete 

reinforcing products.

Organic  growth.  During  2006,  substantial  progress  was  made  on  the  expansions  of  our 

ESM and PC strand businesses. In addition to providing added capacity to capitalize on the 

anticipated growth in demand, these projects should significantly reduce our unit operating 

costs through the state-of-the-art equipment that will be deployed.

Shipments  of  ESM  rose  38%  in  2006  from  a  year  ago  as  we  continued  to  gain  market  

momentum, expanding our sales to existing customers as well as developing new business 

with users of hot-rolled rebar. Our ESM marketing program has been increasingly effective in 

conveying the advantages that the product offers relative to rebar. As we are able to effect 

conversions to ESM and purchasers experience first-hand its inherent labor, cycle time and 

material cost advantages, repeat orders generally follow. Unlike our other product lines, ESM 

applications  are  almost  exclusively  in  the  nonresidential  construction  sector  and  unaffected 

by  the  softening  in  the  housing  market.  More  importantly,  the  product  is  still  early  in  its  life 

2.  What effect do fluctuations in steel prices have on Insteel’s financial performance?

It  is  not  possible  to  determine  how  changes  in  steel  prices  will  affect  Insteel’s  financial  results  without  considering 

market conditions for its products. During certain periods such as in 2004, rising prices for hot-rolled steel wire rod, 

our primary raw material, have served as a catalyst for even larger increases in our selling prices, favorably impacting 

margins. During other periods when market conditions were weak, we have been unable to pass through higher rod 

costs and suffered margin erosion. Ultimately, it is the supply and demand for our products and competitive dynamics 

that determine the net impact of increases or decreases in steel prices.

p.10

cycle  offering  attractive  growth  potential.  We  estimate  that  total  domestic  consumption  of 

ESM represents less than 10% of the potential volume for applications in which it could serve 

as a substitute for rebar.

We  expect  to  complete  the  ESM  expansion  in  our  North  Carolina  plant  during  the  second 

quarter  of  2007  followed  by  the  start-up  of  an  additional  ESM  production  line  in  our  Texas 

plant during the third quarter of 2007. When operating on a full schedule, each line has the 

potential  to  generate  $16.0  to  $20.0  million  of  revenues  annually  based  on  current  average 

selling prices.

The PC strand expansion at our Tennessee plant involves the consolidation of manufacturing 

processes  currently  performed  in  two  adjacent  facilities  into  one  facility  together  with  the 

installation  of  a  new  production  line.  Following  the  anticipated  completion  of  the  project  in 

the second quarter, we plan to ramp up the operating volume of the new line expeditiously 

in  order  to  maximize  the  anticipated  productivity  and  cost  improvements  and  adjust  the 

utilization  levels  of  existing  lines  based  on  market  conditions.  The  Tennessee  expansion  is 

expected  to  increase  our  PC  strand  capacity  by  $25.0  to  $30.0  million  annually  based  on 

current average selling prices.

Acquisitions.  In  addition  to  our  organic  growth  initiatives,  we  are  continually  evaluating  

acquisition opportunities that would further our penetration in current markets or expand our 

geographic  footprint.  We  will  adhere  to  a  disciplined  approach,  pursuing  only  those  oppor-

tunities that meet our return on capital criteria and create value for our shareholders.

LOOKING AHEAD

As  we  look  ahead  to  2007,  we  expect  to  deliver  another  year  of  solid  financial  results.  The 

outlook  for  our  primary  market,  nonresidential  construction,  continues  to  be  favorable. 

3. Does import competition pose a threat to Insteel?

Following the series of divestitures that were completed since 2001, we have significantly reduced Insteel’s sensitivity 

to  import  competition.  Based  on  our  current  product  and  customer  mix,  we  estimate  that  30%  of  our  revenues  are  

subject to import competition. Imports are not a significant factor in our welded wire reinforcement business outside 

the immediate border areas of the U.S. In PC strand, the government-funded segment, which represents about 25% of 

the  market,  is  subject  to  “Buy  America”  requirements  which  prohibit  the  use  of  foreign-sourced  material.  However,  

the  commercial  segment  of  the  market  can  be  significantly  impacted  by  imports  and  import  pricing  can  affect  the  

governmental segment as well depending upon comparative market conditions. 

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.11

Commercial,  industrial  and  institutional  construction  is  expected  to  remain  strong.  Infra-

structure construction should benefit from the recent enactment of the SAFETEA-LU federal 

highway funding authorization and improved fiscal positions at the state level. We also antici-

pate increasing demand from the post-hurricane reconstruction in the Gulf region which has 

had a minimal impact up to this point.

At  the  same  time,  we  expect  to  face  significant  near-term  challenges  and  margin  pressure 

from weaker housing-related demand, increasing import competition in our PC strand business, 

and higher cost raw material purchase commitments early in the year which may be difficult 

to  pass  through  in  our  markets.  As  we  move  into  the  second  half  of  2007,  we  expect  that 

business conditions will improve and support the maintenance of spreads and gross margins 

at  attractive  levels.  This  improvement  should  be  augmented  by  the  gradually  increasing 

contributions  from  our  ESM  and  PC  strand  expansions  in  the  form  of  reduced  operating 

costs and additional volume.

We thank our customers, employees and shareholders for their continued trust, confidence and 

support as we move into the next exciting chapter of Insteel’s history. We are confident that 

Insteel  is  well-positioned  to  capitalize  on  the  opportunities  and  respond  to  the  challenges 

that lie ahead. Although we are pleased with our recent performance, we continue to believe that 

our best years are ahead of us.

Sincerely,

H.O. Woltz III

President and Chief Executive Officer

4.  How does Insteel plan to use cash over the next few years?

Our  plans  for  use  of  cash  are  to  fund  our  growth  through  internal  expansions  and  acquisitions,  pay  dividends  and 

repurchase  shares  of  our  stock,  as  warranted  by  market  conditions.  Although  we  were  in  a  debt-free  position  as  of 

year-end, we have a $100.0 million revolving credit facility in place to supplement our operating cash flow in funding 

cash requirements that may arise. Going forward, we are committed to maintaining a capital structure that provides us 

with the flexibility to pursue future growth opportunities as well as maintain adequate liquidity to withstand economic 

or cyclical downturns.

p.12

FINA NCIA L  R EVIEW

Contents

14 

 Management’s Discussion and Analysis of Financial Condition 
and Results of Operations

23  Management’s Report on Internal Control Over Financial Reporting

24 

 Report of Independent Registered Public Accounting Firm
Consolidated Financial Statements

25 

 Report of Independent Registered Public Accounting Firm
Internal Control Over Financial Reporting

26  Consolidated Statements of Operations

27  Consolidated Balance Sheets

28  Consolidated Statements of Cash Flows

30 

 Consolidated Statements of Shareholders’ Equity 
and Comprehensive Income

31  Notes to Consolidated Financial Statements

47  Financial Information by Quarter (Unaudited)

48  Selected Financial Data—Five-Year History

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.13
INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.13

MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND  
RESULTS OF OPERATIONS

FORWARD-LOOKING STATEMENTS

OVERVIEW

  This  annual  report  contains  forward-looking  statements 
within  the  meaning  of  the  safe  harbor  provisions  of  the  Private 
Securities  Litigation  Reform  Act  of  1995.  When  used  in  this 
report, the words “believes,” “anticipates,” “expects,” “esti-
mates,” “intends,” “may,” “should” and similar expressions are 
intended  to  identify  forward-looking  statements.  Although  we 
believe that our plans, intentions and expectations reflected in or 
suggested  by  such  forward-looking  statements  are  reasonable, 
such forward-looking statements are subject to a number of risks 
and uncertainties, and we can provide no assurances that such 
plans, intentions or expectations will be achieved. All forward-
looking  statements  attributable  to  us  or  persons  acting  on  our 
behalf are expressly qualified in their entirety by these cautionary 
statements.  All  forward-looking  statements  speak  only  to  the 
respective  dates  on  which  such  statements  are  made  and  we  
do  not  undertake  and  specifically  decline  any  obligation  to  
publicly  release  the  results  of  any  revisions  to  these  forward- 
looking statements that may be made to reflect any future events 
or  circumstances  after  the  date  of  such  statements  or  to  reflect 
the occurrence of anticipated or unanticipated events.

It is not possible to anticipate and list  all risks  and uncer-
tainties  that  may  affect  our  future  operations  or  financial  per-
formance; however, they would include, but are not limited to, 
the  risks  discussed  below  and  in  our  Form  10-K  for  the  year 
ended  September  30,  2006  under  the  caption  “Risk  Factors” 
which includes the following:

  •  Our business is cyclical and prolonged economic declines, 
particularly  in  the  level  of  construction  activity,  could  have  a 
material adverse effect on our financial results.

  •  Demand for our products is highly variable and difficult 
to  forecast  due  to  our  minimal  backlog  and  the  unantici-
pated  changes  that  can  occur  in  customer  order  patterns  or 
inventory levels.

  •  Our financial results can be negatively impacted by the 
volatility  in  the  cost  and  availability  of  our  primary  raw  mate-
rial, hot-rolled carbon steel wire rod.

  •  Foreign  competition  could  adversely  impact  our  finan-

cial results.

  •  Our  manufacturing  facilities  are  subject  to  unexpected 
equipment failures, operational interruptions and casualty losses.
  •  Our financial results could be adversely impacted by the 

continued escalation in certain of our operating costs.

  •  Our  capital  resources  may  not  be  adequate  to  provide 
for  our  capital  investment  and  maintenance  expenditures  if  
we  were  to  experience  a  substantial  downturn  in  our  financial 
performance.

  •  Environmental compliance and remediation could result 
in substantially increased capital investments and operating costs.
  •  Our production and earnings could be reduced by strikes 

or work stoppages by our unionized employees.

  Following  our  exit  from  the  industrial  wire  busi-
ness  (see  Note  7  to  the  consolidated  financial  state-
ments),  our  operations  are  entirely  focused  on  the 
manufacture  and  marketing  of  concrete  reinforcing 
products,  including  PC  strand  and  welded  wire  rein-
forcement for the concrete construction industry. The 
results  of  operations  for  the  industrial  wire  products 
business have been reported as discontinued operations 
for  all  periods  presented.  Our  business  strategy  is 
focused  on  achieving  leadership  positions  in  our  mar-
kets  and  operating  as  the  lowest  cost  producer.  We  
pursue growth opportunities in existing or related mar-
kets  that  leverage  off  of  our  infrastructure  and  core 
competencies  in  the  manufacture  and  marketing  of 
concrete reinforcing products.

CRITICAL ACCOUNTING POLICIES

  Our  financial  statements  have  been  prepared  in 
accordance  with  accounting  principles  generally 
accepted in the U.S. Our discussion and analysis of our 
financial condition and results of operations are based 
on  these  financial  statements.  The  preparation  of  our 
financial  statements  requires  the  application  of  these 
accounting  principles  in  addition  to  certain  estimates 
and judgments based on current available information, 
actuarial estimates, historical results and other assump-
tions  believed  to  be  reasonable.  Actual  results  could 
differ from these estimates.

  The following critical accounting policies are used 

in the preparation of the financial statements:

  Revenue  recognition  and  credit  risk.  We  rec-
ognize  revenue  from  product  sales  in  accordance  
with  Staff  Accounting  Bulletin  (“SAB”)  No.  104  
when  products  are  shipped  and  risk  of  loss  and  title  
has  passed  to  the  customer.  Substantially  all  of  our 
accounts  receivable  are  due  from  customers  that  are 
located in the United States and we generally require 
no  collateral  depending  upon  the  creditworthiness  of 
the  account.  We  provide  an  allowance  for  doubtful 
accounts based upon our assessment of the credit risk 
of specific customers, historical trends and other infor-
mation. There is no disproportionate concentration of 
credit risk.

p.14

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  Allowance for doubtful accounts. We maintain 
allowances  for  doubtful  accounts  for  estimated  losses 
resulting from the potential inability of our customers 
to make required payments. If the financial condition 
of  our  customers  were  to  change  significantly,  adjust-
ments  to  the  allowances  may  be  required.  While  we 
believe our recorded trade receivables will be collected, 
in the event of default in payment of a trade receivable, 
we would follow normal collection procedures.

  Excess  and  obsolete  inventory  reserves.  We 
write down the carrying value of our inventory for esti-
mated obsolescence to reflect the lower of the cost of 
the inventory or its estimated net realizable value based 
upon  assumptions  about  future  demand  and  market 
conditions. If actual market conditions for our products 
are substantially different than our projections, adjust-
ments to these reserves may be required.

  Accruals  for  self-insured  liabilities  and  litiga-
tion. We accrue estimates of the probable costs related 
to  self-insured  medical  and  workers’  compensation 
claims  and  legal  matters.  These  estimates  have  been 
developed  in  consultation  with  actuaries,  our  legal 
counsel  and  other  advisors  and  are  based  on  our  cur-
rent  understanding  of  the  underlying  facts  and  cir-
cumstances.  Because  of  uncertainties  related  to  the 
ultimate  outcome  of  these  issues  as  well  as  the  possi-
bility  of  changes  in  the  underlying  facts  and  circum-
stances, adjustments to these reserves may be required 
in the future.

  Recent  accounting  pronouncements.  In  May 
2005,  the  Financial  Accounting  Standards  Board 
(“FASB”)  issued  Statement  of  Financial  Accounting 
Standards  (“SFAS”)  No.  154,  “Accounting  Changes 
and  Error  Corrections.”  SFAS  No.  154  provides  
guidance  on  the  accounting  for  and  reporting  of 
accounting  changes  and  error  corrections.  It  requires 
retrospective  application  of  voluntary  changes  in 
accounting principles and changes required by account-
ing  pronouncements  to  the  prior  periods’  financial 
statements  in  the  event  the  pronouncement  does  not 
include specific transition provisions. SFAS No. 154 is 
effective for us beginning in fiscal 2007. The adoption 
of  SFAS  No.  154  will  not  have  a  material  impact  on 
our financial position or results of operations.

In June 2006, the FASB issued Interpretation No. 
48,  “Accounting  for  Uncertainty  in  Income  Taxes” 
(“FIN  No.  48”)  which  clarifies  the  criteria  for  the  
recognition  of  tax  benefits  under  SFAS  No.  109, 
“Accounting  for  Income  Taxes.”  FIN  No.  48  specifies 
how tax benefits for uncertain tax positions are to be 
recognized,  measured  and  derecognized  in  financial 
statements;  requires  certain  disclosures  of  uncertain 
tax  matters;  specifies  how  reserves  for  uncertain  tax 
positions  should  be  classified  on  the  balance  sheet;  
and  provides  transition  and  interim  period  guidance, 
among other provisions. FIN No. 48 is effective for us 
beginning  in  fiscal  2008  and  requires  that  the  cumu-
lative  effect  of  applying  its  provisions  be  disclosed  
separately  as  a  one-time,  non-cash  charge  against  the 
opening  balance  of  retained  earnings  in  the  year  of 
adoption.  We  are  currently  evaluating  the  potential 
impact  of  FIN  No.  48  on  our  financial  position  and 
results of operations.

In  September  2006,  the  FASB  issued  SFAS  No. 
157,  “Fair  Value  Measurements”  and  SFAS  No.  158, 
“Employers  Accounting  for  Defined  Benefit  Pension 
and Other Postretirement Plans.” SFAS No. 157 defines 
fair  value,  establishes  a  framework  for  measuring  fair 
value in generally accepted accounting principles, and 
expands  disclosures  about  fair  value  measurements. 
SFAS  No.  157  is  effective  for  us  beginning  in  fiscal 
2009.  At  this  time,  we  have  not  determined  what 
effect, if any, the adoption of SFAS No. 157 will have 
on our financial position or results of operations. SFAS 
No.  158  requires  that  an  employer  recognize  the 
overfunded or underfunded status of a defined benefit 
postretirement  plan  in  its  statement  of  financial  posi-
tion  and  changes  in  the  funded  status  in  the  year  in 
which the changes occur through other comprehensive 
income. SFAS No. 158 also requires the measurement 
of defined benefit plan assets and obligations as of the 
date  of  the  employer’s  fiscal  year-end  statement  of 
financial  position.  The  requirement  to  recognize  the 
funded  status  of  a  benefit  plan  and  the  disclosure 
requirements  are  effective  for  us  beginning  in  fiscal 
2007.  The  requirement  to  measure  plan  assets  and  
benefit obligations as of the date of the fiscal year-end 
balance  sheet  is  effective  for  us  beginning  in  fiscal 
2009.  At  this  time,  we  have  not  determined  what 
effect, if any, the adoption of SFAS No. 158 will have 
on our financial position or results of operations.

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.15

 
 
 
 
 
 
 
 
MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND  
RESULTS OF OPERATIONS (continued)

  Also in September 2006, the SEC issued SAB No. 108 regarding the process of quantifying financial state-
ment misstatements. SAB No. 108 states that registrants should use both a balance sheet approach and an income 
statement  approach  when  quantifying  and  evaluating  the  materiality  of  a  misstatement.  The  interpretations  in 
SAB No. 108 provide guidance on correcting errors in financial statements under the dual approach and do not 
change the requirements within SFAS No. 154 pertaining to the correction of errors. SAB No. 108 is effective for 
us  beginning  in  fiscal  2008.  We  do  not  expect  the  adoption  of  SAB  No.  108  to  have  a  material  impact  on  our 
financial position or results of operations.

RESULTS OF OPERATIONS

Statements of Operations—Selected Data

(Dollars in thousands)

Net sales
Gross profit
  Percentage of net sales
Selling, general and administrative expense
  Percentage of net sales
Other income, net
Interest expense
Effective income tax rate
Earnings from continuing operations
Earnings (loss) from discontinued operations
Net earnings

“N/M” = not meaningful

2006 COMPARED WITH 2005

Net Sales

  Net sales increased 7% to $329.5 million in 2006 
from $309.3 million in 2005 as higher shipments more 
than offset lower average selling prices. Shipments for 
the  year  increased  11%  while  average  selling  prices 
decreased 4% from the prior year levels. The increase 
in  shipments  was  primarily  due  to  the  continued 
improvement  in  nonresidential  construction  activity 
and demand for our concrete reinforcing products dur-
ing  the  current  year  together  with  the  completion  of 
the inventory reduction measures pursued by customers 
during  the  prior  year.  The  decrease  in  average  selling 
prices  was  due  to  competitive  activity  in  our  markets 
which was offset by reductions in raw material costs.

Gross Profit

  Gross  profit  increased  22%  to  $70.9  million,  or 
21.5% of net sales in 2006 from $57.9 million, or 18.7% 
of  net  sales  in  2005.  The  increase  in  gross  profit  was 
driven by higher shipments together with wider spreads 
between average selling prices and raw material costs. 
In  addition,  gross  profit  for  the  prior  year  was  nega-
tively impacted by the sale of higher cost inventory as 
raw material costs and selling prices declined over the 
course of the year.

p.16

Year Ended

(52 weeks)  
September 30,  
2006

(52 weeks)  
October 1,  
2005

Change

(53 weeks)  
October 2,  
2004

Change

$329,507
70,871

21.5%

$  16,996

5.2%

(446)
669
36.2%

$  34,377
(1,337)
33,040

7%
22%

$309,320
57,898

4%
(27%)

$298,754
78,956

18.7%

26.4%

5%

$  16,175

(24%)

$  21,194

  N/M
(80%)

40%
  N/M
32%

5.2%
(73)
3,427

36.1%

$  24,499
546
25,045

  N/M
(41%)

(24%)
  N/M
(20%)

7.1%

(1,549)
5,832

40.1%

$  32,035
(546)
31,489

Selling, General and Administrative Expense

  Selling,  general  and  administrative  expense 
(“SG&A  expense”)  increased  5%  to  $17.0  million,  or 
5.2% of net sales in 2006 from $16.2 million, or 5.2%  
of net sales in 2005. We adopted SFAS No. 123(R) as 
of the beginning of the current year which requires all 
share-based payments to be recognized as expense over 
the requisite service period based upon their fair values 
as  of  the  grant  dates.  Under  the  provisions  of  SFAS 
No.  123(R),  total  stock-based  compensation  expense 
for  the  current  year  amounted  to  $1.2  million  com-
prised  of  $535,000  of  stock  option  expense  and 
$638,000 of restricted stock amortization. Although we 
elected to adopt SFAS No. 123(R) using the modified 
prospective method, the prior year amounts also reflect 
stock  option  expense  due  to  certain  previous  option 
plans that were required to be accounted for as variable 
plans.  Under  variable  plan  accounting,  compensation 
expense  was  recognized  for  the  excess  of  the  market 
price  over  the  exercise  price  and  adjusted  to  reflect 
changes  in  market  valuation.  As  a  result,  total  stock-
based  compensation  expense  for  the  prior  year 
amounted to $805,000 comprised of $571,000 of stock 
option expense resulting from the increase in our share 
price that occurred during the prior year and $234,000  

 
 
 
 
of  restricted  stock  amortization.  Excluding  the  stock-
based  compensation  expense  from  both  periods, 
SG&A  expense  increased  $453,000  primarily  due  to 
increases  in  labor  costs  ($445,000),  allowance  for 
doubtful  accounts  ($299,000),  employee  benefit  costs 
($295,000), and travel related expenses ($211,000) par-
tially  offset  by  lower  legal  expenses  ($556,000)  and 
consulting fees ($244,000).

pre-tax  gain  of  $1.3  million.  The  prior  year  earnings 
consisted  of  a  $793,000  gain  on  the  disposal  of  real 
estate,  the  collection  of  a  note  receivable  and  the  
settlement  on  the  release  of  an  equipment  lien  asso-
ciated  with  Insteel  Construction  Systems,  a  discon-
tinued  operation  that  we  had  previously  exited  in  
1997,  partially  offset  by  a  loss  of  $247,000  from  the 
operations of the industrial wire business.

Other Income

Net Earnings

  Other  income  was  $446,000  in  2006  compared 
with $73,000 in 2005. The income for the current year 
was  primarily  related  to  a  $247,000  litigation  settle-
ment  and  $128,000  of  duties  related  to  the  dumping 
and  countervailing  duty  cases  that  were  filed  by  a  
coalition  of  domestic  PC  strand  producers  which 
included us.

  Net earnings for 2006 increased to $33.0 million, 
or $1.79 per diluted share, compared to $25.0 million, 
or  $1.32  per  diluted  share  in  2005  primarily  due  
to  the  higher  sales  and  gross  profit  together  with  the  
reduction  in  interest  expense  during  the  current  year 
which  was  partially  offset  by  the  loss  from  discontin-
ued operations.

Interest Expense

Interest  expense  decreased  $2.8  million,  or  80%, 
to  $669,000  in  2006  from  $3.4  million  in  2005.  The 
decrease was primarily due to the reduction in average 
borrowing  levels  on  our  senior  secured  credit  facility 
($1.8  million)  and  lower  amortization  expense  associ-
ated  with  capitalized  financing  costs  and  the  unreal-
ized  loss  on  the  terminated  interest  rate  swaps  which 
was fully amortized in 2005 ($959,000).

Income Taxes

  Our  effective  income  tax  rate  was  relatively  flat 

for 2006 at 36.2% compared with 36.1% in 2005.

Earnings From Continuing Operations

  Earnings  from  continuing  operations  for  2006 
increased  to  $34.4  million,  or  $1.86  per  diluted  share, 
compared  to  $24.5  million,  or  $1.29  per  diluted  share 
in  2005  primarily  due  to  the  higher  sales  and  gross 
profit  together  with  the  reduction  in  interest  expense 
in the current year.

Earnings (Loss) From Discontinued Operations

  The  loss  from  discontinued  operations  for  2006 
was $1.3 million, or $0.07 per diluted share compared 
with  earnings  from  discontinued  operations  of 
$546,000,  or  $0.03  per  diluted  share  in  2005.  The  
current  year  loss  related  to  the  operating  losses  and 
non-recurring  closure  costs  associated  with  our  exit 
from  the  industrial  wire  business  and  closure  of  our 
Fredericksburg, Virginia manufacturing facility. During 
the  fourth  quarter,  we  completed  the  sale  of  certain 
machinery  and  equipment  associated  with  the  indus-
trial  wire  business  for  $6.0  million  and  recorded  a  

2005 COMPARED WITH 2004

Net Sales

  Net sales increased 4% to $309.3 million in 2005 
from  $298.8  million  in  2004  as  higher  average  selling 
prices  for  our  products  more  than  offset  lower  ship-
ments.  Average  selling  prices  for  the  year  increased 
17% while shipments fell 11% from the prior year lev-
els. The increase in selling prices was largely driven by 
higher  raw  material  costs  that  we  were  able  to  pass 
through  to  our  customers.  The  decrease  in  shipments 
was primarily due to inventory reduction measures that 
were pursued by our customers during 2005 which had 
the  effect  of  reducing  orders  for  our  products.  Based  
on  our  fiscal  calendar,  sales  for  2004  benefited  from 
reflecting  one  additional  week  (2004  was  a  53-week  
fiscal year versus a 52- week fiscal year in 2005).

Gross Profit

  Gross  profit  decreased  27%  to  $57.9  million,  or 
18.7% of net sales in 2005 from $79.0 million, or 26.4% 
of  net  sales  in  2004.  The  decrease  in  gross  profit  was 
largely  driven  by  reduced  shipments  and  higher  unit 
conversion costs resulting from lower production levels 
which more than offset higher spreads between average 
selling prices and raw material costs. In addition, gross 
profit  for  the  current  year  was  negatively  impacted  by 
the sale of higher cost inventory as raw material costs 
and selling prices declined over the course of the year. 
During  the  prior  year,  gross  profit  benefited  from  the 
sale of lower cost inventory in view of the escalation in 
raw material costs and selling prices.

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.17

 
 
 
 
 
 
 
 
 
MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND  
RESULTS OF OPERATIONS (continued)

Selling, General and Administrative Expense

  SG&A  expense  decreased  24%  to  $16.2  million, 
or 5.2% of net sales in 2005 from $21.2 million, or 7.1% 
of net sales in 2004. The decrease in SG&A expense 
was primarily due to lower compensation expense asso-
ciated  with  stock  options  accounted  for  as  variable 
awards resulting from the reduced appreciation in our 
stock price in 2005 ($5.3 million) together with reduc-
tions in the allowance for doubtful accounts ($473,000), 
legal  fees  ($410,000)  and  employee  benefit  costs 
($321,000),  partially  offset  by  higher  expenses  related 
to  our  Sarbanes-Oxley  internal  control  compliance 
efforts  ($389,000),  supplemental  employee  retirement 
plan ($277,000), accounting and tax services ($189,000) 
and bank fees ($152,000).

Other Income

  Other  income  was  $73,000  in  2005  compared 
with  $1.5  million  in  2004.  The  income  for  2004  was  
primarily  comprised  of  an  $830,000  gain  resulting  
from  the  settlement  of  litigation  related  to  a  supply 
agreement  with  a  vendor  and  $572,000  of  profit  from 
the sale of raw material to a vendor.

Interest Expense

Interest  expense  decreased  $2.4  million,  or  41%, 
to $3.4 million in 2005 from $5.8 million in 2004. The 
decrease was primarily due to reductions in the average 
borrowing  levels  on  our  senior  secured  credit  facility 
($1.4  million),  average  interest  rates  ($513,000)  and 
capitalized financing costs ($459,000).

Income Taxes

  Our effective income tax rate decreased to 36.1% 
in  2005  from  40.1%  in  2004.  The  lower  effective  tax 
rate  was  primarily  due  to  the  reduction  in  taxable 

LIQUIDITY AND CAPITAL RESOURCES

Selected Financial Data

income  related  to  disqualifying  dispositions  of  incen-
tive stock options which are accounted for as variable 
awards for book purposes. In addition, during 2005 the 
valuation allowance on deferred income tax assets was 
reduced based upon our utilization of state net operat-
ing loss carryforwards against which an allowance had 
previously been established.

Earnings From Continuing Operations

  Earnings  from  continuing  operations  for  2005 
decreased to $24.5 million, or $1.29 per diluted share, 
compared  to  $32.0  million,  or  $1.78  per  diluted  share  
in  2004  primarily  due  to  the  lower  gross  profit  par-
tially offset by the reductions in SG&A and inter-
est expense.

Earnings (Loss) From Discontinued Operations

  Earnings  from  discontinued  operations  for  2005 
were  $546,000,  or  $0.03  per  diluted  share  compared 
with  a  loss  of  $546,000,  or  $0.03  per  diluted  share  in 
2004. The 2005 earnings consisted of a $793,000 gain 
on the disposal of real estate, the collection of a note 
receivable  and  the  settlement  on  the  release  of  an 
equipment  lien  associated  with  Insteel  Construction 
Systems,  a  discontinued  operation  that  we  had  pre-
viously  exited  in  1997,  partially  offset  by  a  loss  of 
$247,000  from  the  operations  of  the  industrial  wire 
business. The prior year loss was related to the opera-
tions of the industrial wire business.

Net Earnings

  Net earnings for 2005 decreased to $25.0 million, 
or  $1.32  per  diluted  share,  compared  to  $31.5  million, 
or $1.75 per diluted share in 2004 primarily due to the 
lower  gross  profit  which  was  partially  offset  by  the 
reductions in SG&A and interest expense.

(Dollars in thousands)

Net cash provided by operating activities of continuing operations
Net cash used for investing activities of continuing operations
Net cash used for financing activities of continuing operations
Net cash provided (used for) by operating activities of discontinued operations
Net cash provided by (used for) investing activities of discontinued operations
Net cash used for financing activities  of discontinued operations
Working capital
Total long-term debt
  Percentage of total capital
Shareholders’ equity
  Percentage of total capital
Total capital (total long-term debt plus shareholders’ equity)

p.18

Year Ended

(52 weeks)  
September 30,  
2006

(52 weeks)  
October 1,  
2005

(53 weeks)  
October 2,  
2004

$  42,650
(19,472)
(22,008)
2,185
5,963
—
56,938
—
—
$122,438

$  41,830
(6,036)
(40,931)
2,630
2,120
(560)
51,662
11,860

$  29,929
(2,799)
(22,913)
(1,807)
(122)
(280)
61,253
52,368

11%

42%

$  97,036

$  71,211

100%

89%

58%

$122,438

$108,896

$123,579

 
 
 
 
 
 
 
 
CASH FLOW ANALYSIS

  Operating activities of continuing operations pro-
vided  $42.7  million  of  cash  in  2006,  $41.8  million  in 
2005  and  $29.9  million  in  2004.  The  change  in  2006 
was largely due to the $9.9 million increase in earnings 
from  continuing  operations  over  the  prior  year  offset 
by the net change in the working capital components 
of  receivables,  inventories,  and  accounts  payable  and 
accrued expenses. For 2006 and 2005, the net change 
in  working  capital  components  provided  cash  of  $4.3 
million and $7.9 million, respectively, while using $20.2 
million in 2004. The cash provided by working capital 
in  the  current  year  was  driven  by  an  $18.5  million 
increase in accounts payable and accrued expenses pri-
marily  due  to  higher  purchases  and  a  more  favorable 
mix  of  vendor  payment  terms  and  a  $1.0  million 
decrease in receivables which was partially offset by a 
$15.2  million  increase  in  inventories.  Total  deprecia-
tion and amortization decreased $520,000, or 9%, pri-
marily  due  to  the  non-recurrence  of  amortization  on 
unrealized  losses  originating  from  the  termination  of 
interest rate swap agreements connected with the refi-
nancing of our previous credit facility. Deferred income 
taxes  used  $1.6  million  during  2006  as  compared  to 
providing $2.0 million in 2005 primarily due to higher 
tax basis gains on the sale of fixed assets.

Investing activities of continuing operations used 
$19.5  million  of  cash  in  2006,  $6.0  million  in  2005  
and  $2.8  million  in  2004.  Capital  expenditures 
amounted  to  $19.0  million,  $6.3  million  and  $3.0  
million in 2006, 2005 and 2004, respectively, with the 
increases  primarily  related  to  capital  outlays  for  the 
expansions  of  the  ESM  and  PC  strand  businesses. 
Capital  expenditures  are  expected  to  be  to  $18.0  
million in 2007 with the largest outlays earmarked for 
the ESM and PC strand projects. In January 2006, our 
credit  facility  was  amended  to,  among  other  changes, 
eliminate  the  annual  capital  expenditure  limitations. 
The actual timing of these expenditures as well as the 
amounts are subject to change based on adjustments in 
the project timelines, future market conditions and our 
financial  performance.  Following  the  completion  of 
the projects that are planned or underway, we believe 
that  maintenance  capital  expenditures  will  fall  to  
$3.0  to  $5.0  million  per  year  beginning  in  2008.  In 
2006, we completed the sale of certain machinery and 
equipment associated with our discontinued industrial 
wire business and recorded the $6.0 million of proceeds 
in  net  cash  provided  by  investing  activities  of  discon-
tinued operations.

  Financing activities of continuing operations used 
$22.0  million  of  cash  in  2006,  $40.9  million  in  2005 
and  $22.9  million  in  2004.  During  2006,  $11.9  mil-
lion  of  long-term  debt  was  repaid,  $8.5  million  of  
common  stock  was  repurchased  and  $2.2  million  of 
cash  dividends  were  paid.  Financing  activities  of  dis-
continued  operations  did  not  provide  or  utilize  cash  
in  2006,  as  compared  to  using  $560,000  for  debt  
repayment in 2005.

  Our total debt-to-capital ratio decreased to 0% at 
September 30, 2006, compared with 11% at October 1, 
2005  and  43%  at  October  2,  2004.  The  decrease  was 
due  to  the  repayment  of  $11.9  million  of  debt  during 
the  current  year.  The  absence  of  cash  flows  from  dis-
continued  operations  is  not  expected  to  materially 
impact  our  future  cash  flow  or  liquidity  and  was  not 
material in prior years. We believe that, in the absence 
of  significant  unanticipated  cash  demands,  net  cash 
generated  by  operating  activities  of  continuing  oper-
ations  and  amounts  available  under  our  revolving  
credit facility will be sufficient to satisfy our expected 
requirements for working capital, capital expenditures, 
dividends and share repurchases, if any.

CREDIT FACILITIES

  As  of  September  30,  2006,  we  had  a  $100.0  mil-
lion  revolving  credit  facility  in  place  to  supplement  
our operating cash flow in funding our working capital, 
capital  expenditure  and  general  corporate  require-
ments.  During  2006,  we  repaid  the  $2.4  million  term 
loan balance previously outstanding on the credit facil-
ity as of October 1, 2005. As of September 30, 2006, no 
borrowings  were  outstanding  on  the  revolving  credit 
facility  and  $57.5  million  of  borrowing  capacity  was 
available. Outstanding letters of credit on the revolver 
totaled  $1.4  million  as  of  September  30,  2006  and 
October 1, 2005.

  Advances  under  the  credit  facility  are  limited  to 
the  lesser  of  the  revolving  credit  commitment  or  a  
borrowing  base  amount  that  is  calculated  based  upon  
a  percentage  of  eligible  receivables  and  inventories 
plus,  upon  our  request  and  subject  to  certain  condi-
tions,  a  percentage  of  eligible  equipment  and  real 
estate.  Interest  rates  on  the  revolver  are  based  upon  
(1)  a  base  rate  that  is  established  at  the  higher  of  
the prime rate or 0.50% plus the federal funds rate, or 
(2)  at  our  election,  a  LIBOR  rate,  plus  in  either  case, 
an  applicable  interest  rate  margin.  The  applicable 
interest  rate  margins  are  adjusted  on  a  quarterly  basis 
based  upon  the  amount  of  excess  availability  on  the  

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.19

 
 
 
 
 
 
 
MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND  
RESULTS OF OPERATIONS (continued)

revolver within the range of 0.00%–0.50% for the base 
rate and 1.25%–2.00% for the LIBOR rate. In addition, 
the applicable interest rate margins would be adjusted 
to  the  highest  percentage  indicated  for  each  range 
upon  the  occurrence  of  certain  events  of  default  pro-
vided for under the credit facility. Based on our excess 
availability  as  of  September  30,  2006,  the  applicable 
interest  rate  margins  on  the  revolver  were  0.00%  for 
the base rate and 1.25% for the LIBOR rate.

In  connection  with  the  refinancing  of  the  pre-
vious  credit  facility,  we  terminated  interest  rate  swap 
agreements  for  payments  totaling  $2.1  million  and 
recorded  a  corresponding  unrealized  loss  for  hedging 
instruments in the third quarter of fiscal 2004 which, 
in accordance with GAAP, was amortized and recorded 
as  interest  expense  through  the  original  termination 
date of the swap agreement of January 31, 2005.

  Our ability to borrow available amounts under the 
revolving credit facility will be restricted or eliminated 
in  the  event  of  certain  covenant  breaches,  events  of 
default or if we are unable to make certain representa-
tions and warranties.

Financial Covenants

  The  terms  of  the  credit  facility  require  that  we 
maintain  a  Fixed  Charge  Coverage  Ratio  (as  defined 
in the Credit Agreement) of not less than: (1) 1.10 at 
the  end  of  each  fiscal  quarter  for  the  twelve-month 
period  then  ended  when  the  amount  of  excess  avail-
ability on the revolving credit facility is less than $10.0 
million and the applicable borrowing base only includes 
eligible  receivables  and  inventories;  or  (2)  1.15  at  the 
end of each fiscal quarter for the twelve-month period 
then ended when the amount of excess availability on 
the  revolving  credit  facility  is  less  than  $10.0  million 
and  the  applicable  borrowing  base  includes  eligible 
receivables, inventories, equipment and real estate. As 
of September 30, 2006, we were in compliance with all 
of the financial covenants under the credit facility.

Negative Covenants

In addition, the terms of the credit facility restrict 
our  ability  to,  among  other  things:  engage  in  certain 
business  combinations  or  divestitures;  make  invest-
ments in or loans to third parties, unless certain condi-
tions are met with respect to such investments or loans; 
pay  cash  dividends  or  repurchase  shares  of  our  stock 
subject  to  certain  minimum  borrowing  availability  

requirements; incur or assume indebtedness; issue secu-
rities; enter into certain transactions with our affiliates 
or  permit  liens  to  encumber  our  property  and  assets. 
As of September 30, 2006, we were in compliance with 
all of the negative covenants under the credit facility.

Events of Default

  Under the terms of the credit facility, an event of 
default  will  occur  with  respect  to  us  upon  the  occur-
rence of, among other things: a default or breach by us 
or  any  of  our  subsidiaries  under  any  agreement  result-
ing  in  the  acceleration  of  amounts  due  in  excess  of 
$500,000  under  such  agreement;  certain  payment 
defaults  by  us  or  any  of  our  subsidiaries  in  excess  of 
$500,000;  certain  events  of  bankruptcy  or  insolvency 
with respect to us, an entry of judgment against us or 
any of our subsidiaries for greater than $500,000, which 
amount  is  not  covered  by  insurance;  or  a  change  of 
control of us.

Previous Amendment to Credit Facility

  As reflected in the previously stated terms of the 
credit  facility,  on  January  12,  2006,  the  credit  facility 
was  amended,  increasing  the  commitment  amount 
from $75.0 million to $100.0 million and extending the 
maturity date by two years to June 2010. Among other 
changes,  the  amendment  also:  (1)  reduced  the  initial 
applicable LIBOR-based borrowing rate on the revolver 
by 100 basis points; (2) reduced the initial unused fee 
by 12.5 basis points; (3) eliminated the annual capital 
expenditure limitation and the leverage ratio covenant; 
and  (4)  eliminated  the  restrictions  on  dividends  and 
share  repurchases  and  the  fixed  charge  coverage  ratio 
covenant subject to the maintenance of certain excess 
borrowing availability thresholds.

OFF-BALANCE SHEET ARRANGEMENTS

  We  do  not  have  any  material  transactions, 
arrangements,  obligations  (including  contingent  obli-
gations),  or  other  relationships  with  unconsolidated 
entities or other persons, as defined by Item 303(a)(4) 
of Regulation S-K of the SEC, that have or are reason-
ably likely to have a material current or future impact 
on our financial condition, results of operations, liquid-
ity, capital expenditures, capital resources or significant 
components of revenues or expenses.

p.20

 
 
 
 
 
 
 
 
 
CONTRACTUAL OBLIGATIONS

  Our contractual obligations and commitments at September 30, 2006 are as follows:

Payments Due by Period

(In thousands)

Contractual obligations:
  Operating leases
  Raw material purchase commitments(1)
  Other unconditional purchase obligations(2)
  Pension benefit obligations
  Supplemental employee retirement plan

  Total

(1)   Non-cancelable fixed price purchase commitments for raw materials.
(2)   Contractual commitments for equipment purchases.

OUTLOOK

  We  believe  that  the  increased  demand  for  our 
concrete  reinforcing  products  in  2006  was  driven  by 
the continued recovery in nonresidential construction 
spending  from  the  depressed  levels  of  recent  years 
together  with  the  completion  of  inventory  reduction 
measures within our customer base that reduced order 
levels  during  most  of  2005.  We  currently  expect  that 
the  favorable  demand  trend  for  nonresidential  con-
struction, which drives an estimated 80% of our sales, 
will continue and be augmented by: (1) higher govern-
ment  spending  for  infrastructure-related  construction 
associated with the recent enactment of the transpor-
tation  funding  authorization  at  the  federal  level 
together  with  the  improved  fiscal  positions  of  most 
states  and  (2)  the  post-hurricane  reconstruction  that 
will be required in the Gulf region of the U.S.

  At  the  same  time,  the  downturn  in  housing-
related markets, which represents an estimated 20% of 
our  sales  and  significantly  reduced  our  fourth  quarter 
2006  shipments,  is  expected  to  continue  as  we  head 
into  the  seasonally  slower  period  of  the  year.  In  addi-
tion,  surging  imports  of  PC  strand,  particularly  from 
China, and higher cost raw material purchase commit-
ments  could  result  in  narrower  spreads  between  aver-
age  selling  prices  and  raw  material  costs  during  the  
first  and  second  fiscal  quarters  of  2007  depending  on 
competitive pricing pressures.

Total

Less Than  
1 Year

1–3  
Years

3–5  
Years

More Than  
5 Years

$  1,004
50,357
7,422
3,667
16,157

$     561
50,357
7,422
419
80

$  428
—
—
849
160

$ 

15
—
—
872
262

$        —
—
—
1,527
15,655

$ 78,607

$58,839

$ 1,437

$ 1,149

$17,182

  Despite  these  near-term  challenges,  we  expect 
that business conditions will improve as we move into 
the second half of 2007 and support the maintenance 
of  gross  margins  and  spreads  at  attractive  levels.  We 
also expect gradually increasing contributions from our 
PC strand and ESM expansion initiatives in the form 
of reduced operating costs and additional volume as we 
progress through 2007, with the Tennessee  PC strand 
expansion anticipated to come on line during the first 
fiscal quarter followed by the expected start-ups of the 
ESM  expansions  in  our  North  Carolina  plant  during 
the  second  fiscal  quarter  and  our  Texas  plant  during 
the  third  fiscal  quarter.  In  addition  to  these  organic 
growth initiatives, we are continually evaluating poten-
tial  acquisitions  in  existing  or  related  products  that  
further  our  penetration  in  current  markets  served  or 
expand  our  geographic  presence.  We  anticipate  that 
these  actions,  together  with  the  positive  overall  out-
look  for  our  markets,  should  have  a  favorable  impact 
on  our  financial  performance  in  2007  (see  “Forward-
Looking Statements”).

QUANTITATIVE AND QUALITATIVE DISCLOSURES 
ABOUT MARKET RISK

  Our  cash  flows  and  earnings  are  subject  to  
fluctuations  resulting  from  changes  in  commodity 
prices,  interest  rates  and  foreign  exchange  rates.  We 
manage  our  exposure  to  these  market  risks  through 
internally  established  policies  and  procedures  and,  

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.21

 
 
 
 
 
 
MANAGEMENT’S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND  
RESULTS OF OPERATIONS (continued)

when  deemed  appropriate,  through  the  use  of  deriva-
tive  financial  instruments.  We  do  not  use  financial 
instruments for trading purposes and we are not a party 
to any leveraged derivatives. We monitor our underly-
ing  market  risk  exposures  on  an  ongoing  basis  and 
believe that we can modify or adapt our hedging strate-
gies as necessary.

Commodity Prices

  We  do  not  generally  use  derivative  commodity 
instruments to hedge our exposures to changes in com-
modity prices. Our principal commodity price exposure 
is  hot-rolled  carbon  steel  wire  rod,  our  primary  raw 
material,  which  we  purchase  from  both  domestic  and 
foreign  suppliers  and  is  denominated  in  U.S.  dollars. 
Prior  to  2004,  we  typically  negotiated  quantities  and 
pricing on a quarterly basis for both domestic and for-
eign  steel  wire  rod  purchases  to  manage  our  exposure 
to price fluctuations and to ensure adequate availabil-
ity  of  material  consistent  with  our  requirements. 
However, beginning in 2004, a tightening of supply in 
the  rod  market  together  with  fluctuations  in  the  raw 
material  costs  of  rod  producers  resulted  in  increased 
price volatility which has continued through 2006. In 
some  instances,  wire  rod  producers  have  resorted  to 
increasing the frequency of price adjustments, typically 
on a monthly basis as well as unilaterally changing the  

terms  of  prior  commitments.  Our  ability  to  acquire 
steel wire rod from foreign sources on favorable terms is 
impacted by fluctuations in foreign currency exchange 
rates,  foreign  taxes,  duties,  tariffs  and  other  trade 
actions.  Although  changes  in  wire  rod  costs  and  our 
selling prices may be correlated over extended periods 
of time, depending upon market conditions, there may 
be periods during which we are unable to fully recover 
increased rod costs through higher selling prices, which 
reduces our gross profit and cash flow from operations.

Interest Rates

  Although  we  were  debt-free  as  of  September  30, 
2006, future borrowings under our senior secured credit 
facility are sensitive to changes in interest rates.

Foreign Exchange Exposure

  We  have  not  typically  hedged  foreign  currency 
exposures related to transactions denominated in cur-
rencies  other  than  U.S.  dollars  and  any  such  trans-
actions  have  not  been  material  in  the  past.  We  will 
occasionally  hedge  firm  commitments  for  certain 
equipment  purchases  that  are  denominated  in  foreign 
currencies. The decision to hedge any such transactions 
is  made  by  us  on  a  case-by-case  basis.  There  were  
no  forward  contracts  outstanding  as  of  September  
30, 2006.

p.22

 
 
 
MANAGEMENT’S REPORT ON INTERNAL CONTROL OVER FINANCIAL REPORTING

Insteel’s  management  is  responsible  for  establish-
ing  and  maintaining  adequate  internal  control  over 
financial  reporting,  as  such  term  is  defined  in  Rules 
13a-15(f) and 15d-15(f) under the Securities Exchange 
Act of 1934, as amended. Insteel’s internal control over 
financial  reporting  is  designed  to  provide  reasonable 
assurance  regarding  the  reliability  of  financial  report-
ing  and  the  preparation  of  financial  statements  for 
external  purposes  in  accordance  with  generally 
accepted accounting principles. The Company’s inter-
nal  control  over  financial  reporting  includes  those 
written  policies  and  procedures  that:  (1)  pertain  to 
maintaining  records  that  in  reasonable  detail  accu-
rately  and  fairly  reflect  the  transactions  and  disposi-
tions  of  assets;  (2)  provide  reasonable  assurance  that 
transactions  are  recorded  as  necessary  to  permit  
preparation of financial statements in accordance with 
generally  accepted  accounting  principles,  and  that 
receipts and expenditures are made in accordance with 
authorizations  of  management  and  directors;  and  
(3) provide reasonable assurance regarding prevention 
or timely detection of unauthorized acquisition, use, or 
disposition  of  assets  that  could  have  a  material  effect 
on the financial statements.

  Because  of  its  inherent  limitations,  internal  con-
trol over financial reporting may not prevent or detect 
misstatements.  Also,  projections  of  any  evaluation  of 
effectiveness  to  future  periods  are  subject  to  the  risk 
that  controls  may  become  inadequate  because  of 
changes  in  conditions,  or  that  the  degree  of  compli-
ance with the policies or procedures may deteriorate.

  Management assessed the effectiveness of Insteel’s 
internal control over financial reporting as of Septem-
ber 30, 2006. In making this assessment, management 
used the criteria set forth by the Committee of Spon-
soring  Organizations  of  the  Treadway  Commission  in 
Internal Control—Integrated Framework. Based on its 
assessment, management believes that, as of September 
30,  2006,  Insteel’s  internal  control  over  financial 
reporting was effective based on those criteria.

  Grant  Thornton  LLP,  an  independent  registered 
public  accounting  firm,  has  audited  management’s 
assessment  of  the  effectiveness  of  Insteel’s  internal 
control  over  financial  reporting  and  has  issued  an 
attestation  report  concurring  with  management’s 
assessment which is on page 25.

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.23

 
 
 
 
 
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
CONSOLIDATED FINANCIAL STATEMENTS

The Board of Directors and Shareholders
Insteel Industries, Inc.:

  We have audited the accompanying consolidated 
balance sheets of Insteel Industries, Inc. and subsidiary 
(a  North  Carolina  corporation)  as  of  September  30, 
2006 and October 1, 2005 and the related consolidated 
statements  of  operations,  shareholders’  equity  and  
comprehensive income and cash flows for each of the 
three  years  in  the  period  ended  September  30,  2006. 
These  financial  statements  are  the  responsibility  of  
the  Company’s  management.  Our  responsibility  is  to 
express an opinion on these financial statements based 
on our audits.

  We conducted our audits in accordance with the 
standards  of  the  Public  Company  Accounting  Over-
sight  Board  (United  States).  Those  standards  require 
that  we  plan  and  perform  the  audit  to  obtain  reason-
able assurance about whether the financial statements 
are  free  of  material  misstatement.  An  audit  includes 
examining,  on  a  test  basis,  evidence  supporting  the 
amounts  and  disclosures  in  the  financial  statements. 
An  audit  also  includes  assessing  the  accounting  prin-
ciples used and significant estimates made by manage-
ment,  as  well  as  evaluating  the  overall  financial 
statement  presentation.  We  believe  that  our  audits  
provide a reasonable basis for our opinion.

In  our  opinion,  the  consolidated  financial  state-
ments  referred  to  above  present  fairly,  in  all  material 
respects,  the  financial  position  of  Insteel  Industries,  

Inc.  and  subsidiary  as  of  September  30,  2006  and  
October 1, 2005 and the results of their operations and 
their cash flows for each of the three years in the period 
ended September 30, 2006, in conformity with account-
ing principles generally accepted in the United States.
  As  discussed  in  Note  2  to  the  financial  state-
ments, the Company has adopted Financial Accounting 
Standards Board Statement No. 123(R), “Share-Based 
Payment,” (SFAS 123R) for the year ended September 
30, 2006.

  We  also  have  audited,  in  accordance  with  the 
standards of the Public Company Accounting Oversight 
Board  (United  States),  the  effectiveness  of  Insteel 
Industries,  Inc.  and  subsidiary’s  internal  control  over 
financial reporting as of September 30, 2006 based on 
criteria  established  in  Internal  Control—Integrated 
Framework  issued  by  the  Committee  of  Sponsoring 
Organizations  of  the  Treadway  Commission  (COSO) 
and  our  report  dated  December  6,  2006  expressed  an 
unqualified opinion.

Greensboro, North Carolina
December 6, 2006

p.24

 
 
 
 
 
 
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM
INTERNAL CONTROL OVER FINANCIAL REPORTING

To the Board of Directors and Shareholders
Insteel Industries, Inc.:

  We  have  audited  management’s  assessment, 
included  in  the  accompanying  Management’s  Report 
on  Internal  Control  over  Financial  Reporting,  that 
Insteel Industries, Inc. and subsidiary (a North Carolina 
corporation) maintained effective internal control over 
financial  reporting  as  of  September  30,  2006,  based  
on criteria established in Internal Control—Integrated 
Framework  issued  by  the  Committee  of  Sponsoring 
Organizations of the Treadway Commission (COSO). 
Insteel Industries, Inc. and subsidiary’s management is 
responsible  for  maintaining  effective  internal  control 
over  financial  reporting  and  for  its  assessment  of  the 
effectiveness  of  internal  control  over  financial  report-
ing.  Our  responsibility  is  to  express  an  opinion  on 
management’s assessment and an opinion on the effec-
tiveness of the Company’s internal control over finan-
cial reporting based on our audit.

  We  conducted  our  audit  in  accordance  with  the 
standards of the Public Company Accounting Oversight 
Board  (United  States).  Those  standards  require  that 
we  plan  and  perform  the  audit  to  obtain  reasonable 
assurance about whether effective internal control over 
financial  reporting  was  maintained  in  all  material 
respects. Our audit included obtaining an understand-
ing of internal control over financial reporting, evalu-
ating management’s assessment, testing and evaluating 
the design and operating effectiveness of internal con-
trol, and performing such other procedures as we con-
sidered necessary in the circumstances. We believe that 
our audit provides a reasonable basis for our opinions.

  A  company’s  internal  control  over  financial 
reporting  is  a  process  designed  to  provide  reasonable 
assurance  regarding  the  reliability  of  financial  report-
ing  and  the  preparation  of  financial  statements  for 
external  purposes  in  accordance  with  generally 
accepted  accounting  principles.  A  company’s  internal 
control over financial reporting includes those policies 
and procedures that (1) pertain to the maintenance of 
records that, in reasonable detail, accurately and fairly 
reflect the transactions and dispositions of the assets of 
the  company;  (2)  provide  reasonable  assurance  that 
transactions are recorded as necessary to permit prepa-
ration of financial statements in accordance with gen-
erally accepted accounting principles, and that receipts  

and expenditures of the company are being made only 
in accordance with authorizations of management and 
directors  of  the  company;  and  (3)  provide  reasonable 
assurance  regarding  prevention  or  timely  detection  of 
unauthorized  acquisition,  use,  or  disposition  of  the 
company’s  assets  that  could  have  a  material  effect  on 
the financial statements.

  Because  of  its  inherent  limitations,  internal  con-
trol over financial reporting may not prevent or detect 
misstatements.  Also,  projections  of  any  evaluation  of 
effectiveness  to  future  periods  are  subject  to  the  risk 
that  controls  may  become  inadequate  because  of 
changes  in  conditions,  or  that  the  degree  of  compli-
ance with the policies or procedures may deteriorate.

In  our  opinion,  management’s  assessment  that 
Insteel Industries, Inc. and subsidiary maintained effec-
tive  internal  control  over  financial  reporting  as  of 
September  30,  2006,  is  fairly  stated,  in  all  material 
respects,  based  on  criteria  established  in  Internal 
Control—Integrated  Framework  issued  by  the 
Committee  of  Sponsoring  Organizations  of  the 
Treadway Commission (COSO). Also in our opinion, 
Insteel  Industries,  Inc.  and  subsidiary  maintained,  in 
all  material  respects,  effective  internal  control  over 
financial reporting as of September 30, 2006, based on 
criteria  established  in  Internal  Control—Integrated 
Framework  issued  by  the  Committee  of  Sponsoring 
Organizations of the Treadway Commission (COSO).

  We  have  also  audited,  in  accordance  with  the 
standards of the Public Company Accounting Oversight 
Board (United States), the consolidated balance sheets 
of Insteel Industries, Inc. and subsidiary as of September 
30, 2006 and October 1, 2005 and the related consoli-
dated  statements  of  operations,  shareholders’  equity 
and comprehensive income and cash flows for each of 
the  three  years  in  the  period  ended  September  30, 
2006, and our report dated December 6, 2006, expressed 
an unqualified opinion on those financial statements.

Greensboro, North Carolina
December 6, 2006

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.25

 
 
 
 
 
 
 
CONSOLIDATED STATEMENTS OF OPERATIONS

(In thousands, except for per share amounts)

Net sales
Cost of sales

  Gross profit
Selling, general and administrative expense
Other income, net
Interest expense
Interest income

  Earnings from continuing operations before income taxes
Income taxes

  Earnings from continuing operations

 Earnings (loss) from discontinued operations net of income taxes of 

($851), $330 and ($310)

  Net earnings

Per share amounts:
  Basic:

  Earnings from continuing operations
  Earnings (loss) from discontinued operations

  Net earnings

  Diluted:

  Earnings from continuing operations
  Earnings (loss) from discontinued operations

  Net earnings

  Cash dividends declared

Weighted shares outstanding:
  Basic

  Diluted

See accompanying notes to consolidated financial statements.

Year Ended

(52 weeks) 
September 30, 
2006

(52 weeks) 
October 1, 
2005

(53 weeks) 
October 2, 
2004

$329,507
258,636

$309,320
251,422

$298,754
219,798

70,871
16,996
(446)
669
(255)

53,907
19,530

34,377

(1,337)

57,898
16,175
(73)
3,427
—

38,369
13,870

24,499

78,956
21,194
(1,549)
5,832
(1)

53,480
21,445

32,035

546

(546)

$  33,040

$  25,045

$  31,489

$      1.88
(0.08)

$      1.80

$      1.86
(0.07)

$      1.79

$      0.12

18,307

18,473

$      1.31
0.03

$      1.85
(0.03)

$      1.34

$      1.82

$      1.29
0.03

$      1.78
(0.03)

$      1.32

$      1.75

$      0.06

$           —

18,656

18,954

17,284

17,948

p.26

 
 
 
 
 
 
 
 
 
 
 
CONSOLIDATED BALANCE SHEETS

(In thousands, except for per share amounts)

Assets:
Current assets:
  Cash and cash equivalents
  Accounts receivable, net

Inventories

  Prepaid expenses and other
  Current assets of discontinued operations

  Total current assets

Property, plant and equipment, net
Other assets
Non-current assets of discontinued operations

  Total assets

Liabilities and shareholders’ equity:
Current liabilities:
  Accounts payable
  Accrued expenses
  Current portion of long-term debt
  Current liabilities of discontinued operations

  Total current liabilities

Long-term debt
Other liabilities
Long-term liabilities of discontinued operations
Commitments and contingencies
Shareholders’ equity:
  Preferred stock, no par value
  Authorized shares: 1,000
  None issued

  Common stock, $1 stated value
  Authorized shares: 40,000

Issued and outstanding shares: 2006, 18,213; 2005, 18,860

  Additional paid-in capital
  Deferred stock compensation
  Retained earnings
  Accumulated other comprehensive loss

  Total shareholders’ equity

September 30,  
2006

October 1,  
2005

$  10,689
37,519
46,797
2,675
411

98,091
55,217
9,653
3,635

$    1,371
38,601
31,569
3,647
5,829

81,017
40,970
7,325
8,964

$166,596

$138,276

$  30,691
9,819
—
643

41,153
—
2,713
292

$  15,449
9,283
2,376
2,247

29,355
9,484
2,401
—

—

—

18,213
47,005
(662)
57,882
—

122,438

18,861
45,003
(508)
34,772
(1,092)

97,036

  Total liabilities and shareholders’ equity

$166,596

$138,276

See accompanying notes to consolidated financial statements.

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.27

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
CONSOLIDATED STATEMENTS OF CASH FLOWS

(In thousands)

Cash Flows From Operating Activities:
  Net earnings
  Loss (earnings) from discontinued operations

  Earnings from continuing operations
 Adjustments to reconcile earnings from continuing operations to net cash 

provided by operating activities of continuing operations:
  Depreciation and amortization
  Amortization of capitalized financing costs
  Amortization of unrealized loss on financial instruments
  Stock-based compensation expense
  Excess tax benefits from exercise of stock options
  Loss on sale of property, plant and equipment
  Deferred income taxes

Increase in cash surrender value of life insurance over premiums paid

  Net changes in assets and liabilities:

  Accounts receivable, net

Inventories

  Accounts payable and accrued expenses
  Other changes

  Total adjustments

 Net cash provided by operating activities— 

continuing operations

 Net cash provided by (used for) operating activities— 

discontinued operations

  Net cash provided by operating activities

Cash Flows From Investing Activities:
  Capital expenditures
  Proceeds from sale of assets held for sale
  Proceeds from sale of property, plant and equipment
  Decrease (increase) in cash surrender value of life insurance policies

  Net cash used for investing activities—continuing operations

 Net cash provided by (used for) investing activities— 

discontinued operations

  Net cash used for investing activities

Year Ended

(52 Weeks)  
September 30,  
2006

(52 Weeks)  
October 1,  
2005

(53 Weeks)  
October 2,  
2004

$   33,040
1,337

$   25,045
(546)

$   31,489
546

34,377

24,499

32,035

4,578
529
—
1,173
(459)
82
(1,627)
(193)

1,082
(15,228)
18,456
(120)

8,273

4,139
651
837
805
—
63
2,004
—

481
6,753
640
958

4,259
1,154
796
6,158
—
52
7,118
—

(11,831)
(9,486)
1,076
(1,402)

17,331

(2,106)

42,650

41,830

29,929

2,185

44,835

(18,959)
—
52
(565)

(19,472)

5,963

(13,509)

2,630

(1,807)

44,460

28,122

(6,302)
904
27
(665)

(6,036)

(2,921)
—
24
98

(2,799)

2,120

(122)

(3,916)

(2,921)

(continued)

p.28

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(In thousands)

Cash Flows From Financing Activities:
  Proceeds from long-term debt
  Principal payments on long-term debt
  Financing costs
  Cash received from exercise of stock options
  Termination of interest rate swaps
  Excess tax benefits from exercise of stock options
  Repurchase of common stock
  Cash dividends paid
  Other

  Net cash used for financing activities—continuing operations
  Net cash used for financing activities—discontinued operations

  Net cash used for financing activities

Net increase (decrease) in cash and cash equivalents
Cash and cash equivalents at beginning of period

Cash and cash equivalents at end of period

Supplemental Disclosures of Cash Flow Information:
  Cash paid during the period for:

Interest
Income taxes

  Non-cash financing activity:

  Cashless exercise of stock options

Issuance of restricted stock

  Declaration of cash dividends to be paid
  Other

See accompanying notes to consolidated financial statements.

Year Ended

(52 Weeks)  
September 30,  
2006

(52 Weeks)  
October 1,  
2005

(53 Weeks)  
October 2,  
2004

135,219
(147,079)
(307)
360
—
459
(8,529)
(2,222)
91

(22,008)
—

(22,008)

9,318
1,371

329,562
(370,070)
(23)
175
—
—
—
(566)
(9)

(40,931)
(560)

135,451
(152,536)
(3,475)
418
(2,117)
—
—
—
(654)

(22,913)
(280)

(41,491)

(23,193)

(947)
2,318

2,008
310

$    10,689

$     1,371

$     2,318

$         202
17,489

$     3,531
12,001

$     7,712
13,244

—
792
543
—

338
742
565
105

338
—
—
—

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.29

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
CONSOLIDATED STATEMENTS OF SHAREHOLDERS’ EQUITY AND COMPREHENSIVE INCOME

(In thousands)

Common Stock

Shares

Amount

Additional  
Paid-In 
Capital

Deferred 
Compensation

Retained 
Earnings 
(Deficit)

Accumulated 
Other 
Comprehensive 
Income (Loss)(1)

Total 
Shareholders’ 
Equity

Balance at September 27, 2003

16,920

$16,920

$38,327

$     —

$(20,562)

$(3,413)

$  31,272

Comprehensive income:
  Net earnings

 Change in fair market value of  

financial instruments

 Amortization of loss on financial  

instruments included in net earnings

 Recognition of additional pension  
  plan liability

  Comprehensive income(1)
Stock options exercised
Compensation expense associated with  

stock-based plans

Excess tax benefits from exercise of  

stock options

Balance at October 2, 2004

Comprehensive income:
  Net earnings

 Amortization of loss on financial  

instruments included in net earnings

 Recognition of additional pension  
  plan liability

  Comprehensive income(1)
Stock options exercised
Restricted stock granted
Restricted stock shares from dividend
Compensation expense associated with  

stock-based plans

Retirement of shares held within  
  grantor trust
Cash dividends declared
Excess tax benefits from exercise of  

stock options

Balance at October 1, 2005

Comprehensive income:
  Net earnings
  Reduction in pension liability

  Comprehensive income(1)
Stock options exercised
Restricted stock granted
Restricted stock shares from dividend
Compensation expense associated with  

stock-based plans

Excess tax benefits from exercise of  

stock options

Repurchase of common stock
Cash dividends declared

31,489

1,211

656

(91)

31,489

1,211

656

(91)

33,265
418

6,158

98

1,324

1,324

(906)

6,158

98

18,244

$18,244

$43,677

$     —

$ 10,927

$(1,637)

$  71,211

656

(111)

25,045

(69)
(1,131)

25,045

656

(111)

25,590
175
—
3

805

(105)
(1,131)

488

(742)

234

570
82

570
83

(36)

(36)

(395)
659
3

571

488

18,860

$18,861

$45,003

$(508)

$ 34,772

$(1,092)

$  97,036

33,040

1,092

101
51
1

101
50
1

(800)

(800)

259
742
7

535

459

(792)

638

(7,729)
(2,201)

33,040
1,092

34,132
360
—
8

1,173

459
(8,529)
(2,201)

Balance at September 30, 2006

18,213

$18,213

$47,005

$(662)

$ 57,882

$       —

$122,438

(1)  Components of accumulated other comprehensive income (loss) are reported net of related income taxes.

See accompanying notes to consolidated financial statements.

p.30

 
 
 
 
 
 
 
 
 
 
 
 
 
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS
Years Ended September 30, 2006, October 1, 2005 and October 2, 2004

(1) DESCRIPTION OF BUSINESS

Insteel Industries, Inc. (“Insteel” or “the Company”) 
is one of the nation’s largest manufacturers of steel wire 
reinforcing  products  for  concrete  construction  appli-
cations.  Insteel  is  the  parent  holding  company  for  a 
wholly-owned  operating  subsidiary,  Insteel  Wire 
Products  Company  (“IWP”).  The  Company  manu-
factures  and  markets  PC  strand  and  welded  wire  
reinforcement  products,  including  concrete  pipe  
reinforcement,  engineered  structural  mesh  and  
standard  welded  wire  reinforcement.  The  Company’s 
products  are  primarily  sold  to  manufacturers  of  con-
crete  products  and  to  a  lesser  extent  to  numerous  
distributors  and  rebar  fabricators  that  are  located 
nationwide  as  well  as  into  Canada,  Mexico,  and 
Central and South America.

  The Company’s exit from the industrial wire busi-
ness  in  June  2006  (see  Note  7  to  the  consolidated 
financial statements) narrowed its strategic and opera-
tional  focus  to  concrete  reinforcing  products.  The 
results  of  operations  for  the  industrial  wire  products 
business have been reported as discontinued operations 
for all periods presented.

(2)  SUMMARY OF SIGNIFICANT  
ACCOUNTING POLICIES

  Fiscal  year. The Company’s fiscal year is the 52 
or  53  weeks  ending  on  the  Saturday  closest  to 
September 30. Fiscal years 2006 and 2005 were 52-week 
fiscal  years  and  fiscal  year  2004  was  a  53-week  fiscal 
year. All references to years relate to fiscal years rather 
than calendar years.

  Principles  of  consolidation.  The  consolidated 
financial  statements  include  the  accounts  of  the 
Company and its subsidiaries. All significant intercom-
pany balances and transactions have been eliminated.

  Use  of  estimates.  The  preparation  of  financial 
statements  in  conformity  with  accounting  principles 
generally accepted in the U.S. requires management to 
make  estimates  and  assumptions  that  affect  the 
amounts  reported  in  the  financial  statements  and 
accompanying notes. There is no assurance that actual 
results will not differ from these estimates.

  Cash  equivalents.  The  Company  considers  all 
highly liquid investments purchased with original matur-
ities of three months or less to be cash equivalents.

  Stock  options.  Effective  October  2,  2005,  the 
Company  began  recording  compensation  expense  
associated with stock options and other forms of equity  
compensation  in  accordance  with  Statement  of 
Financial Accounting Standards (“SFAS”) No. 123(R), 
“Share-Based  Payment”  as  interpreted  by  SEC  SAB 
No.  107.  Previously  the  Company  had  accounted  for 
stock  option  plans  under  the  intrinsic  value  method 
prescribed  by  Accounting  Principals  Board  Opinion 
(“APB”)  No.  25,  “Accounting  for  Stock  Issued  to 
Employees,”  and  therefore  no  related  compensation 
expense  was  recorded  for  awards  granted  with  no 
intrinsic  value.  The  Company  adopted  the  modified 
prospective  transition  method  provided  for  under  
SFAS  No.  123(R)  and  consequently,  has  not  retro-
actively adjusted results from prior periods. Under this 
transition  method,  (1)  stock  compensation  expense 
associated with options granted on or after October 2, 
2005 is recorded in accordance with the provisions of 
SFAS No. 123(R); and (2) stock compensation expense 
associated  with  the  remaining  unvested  portion  of 
stock  options  granted  prior  to  October  2,  2005  is 
recorded  based  on  the  grant  date  fair  value  of  the 
options  estimated  in  accordance  with  the  original  
provisions  of  SFAS  No.  123,  “Accounting  for  Stock-
Based Compensation.”

  As  a  result  of  adopting  SFAS  No.  123(R),  the 
Company recorded $535,000 of compensation expense 
for  stock  options  within  selling,  general  and  adminis-
trative expense for the year ended September 30, 2006. 
This had the effect of reducing earnings from continu-
ing operations before income taxes by $535,000 ($0.03 
per  basic  and  diluted  share)  for  the  year  ended 
September 30, 2006. The Company recorded $571,000 
and $6.2 million of compensation expense for the years 
ended  October  1,  2005  and  October  2,  2004,  respec-
tively,  for  stock  options  associated  with  certain  previ-
ous option plans that were required to be accounted for 
as variable plans under the provisions of APB No. 25. 
Under variable plan accounting, compensation expense 
was recognized for the excess of the market price over 
the  exercise  price  and  adjusted  each  reporting  period 
to  reflect  changes  in  market  valuation.  Under  the  
provisions of SFAS No. 123(R), these options are now 
accounted  for  as  equity  awards  and,  since  the  options 
were  fully  vested  as  of  October  2,  2005,  no  compen-
sation expense was recorded in 2006.

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.31

 
 
 
 
 
 
 
 
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Years Ended September 30, 2006, October 1, 2005 and October 2, 2004

  Prior  to  the  adoption  of  SFAS  No.  123(R),  the 
benefit of tax deductions in excess of recognized stock  
compensation  expense  was  reported  as  a  reduction  
of  taxes  paid  within  operating  cash  flow.  SFAS  No. 
123(R)  requires  that  such  benefits  be  reported  as  a 
financing  cash  flow.  For  the  period  ended  September  
30,  2006,  $459,000  of  excess  tax  benefits  were  gen-
erated  from  option  exercises.  In  addition,  upon  the 
adoption of SFAS 123(R), the Company evaluated the 
need  to  record  a  cumulative  effect  adjustment  for  
estimated  forfeitures  and  determined  the  amount  to  
be immaterial.

  The  following  table  illustrates  the  effect  on  net 
earnings  and  earnings  per  share  if  the  Company  had 
applied  the  fair  value  recognition  provisions  of  SFAS 
No.  123  to  options  granted  under  the  Company’s 
option plans for the years ended October 1, 2005 and 
October 2, 2004:

(In thousands, except for  
per share amounts)

Net earnings—as reported
Stock-based compensation 

expense included in reported 
net earnings, net of related  
tax effects

Total stock-based compensation 
expense determined under fair-
value based method for all 
awards, net of related tax effects

Year Ended

(52 weeks)  
October 1,  
2005

(53 weeks)  
October 2,  
2004

$25,045

$31,489

(214)

5,226

(141)

(216)

Net earnings—pro forma

$24,690

$36,499

Basic net earnings per share— 

as reported

Basic net earnings per share— 

pro forma

Diluted net earnings per share— 

as reported

Diluted net earnings per share—

pro forma

Basic shares outstanding— 
as reported and pro forma
Diluted shares outstanding— 

as reported

Diluted shares outstanding— 

pro forma

$    1.34

$    1.82

1.32

1.32

1.30

2.11

1.75

2.07

18,656

17,284

18,954

17,948

18,940

17,636

  Revenue recognition and credit risk. The Com-
pany  recognizes  revenue  from  product  sales  in  accor-
dance with SAB No. 104 when the products are shipped 
and  risk  of  loss  and  title  has  passed  to  the  customer. 
Substantially all of the Company’s accounts receivable 
are  due  from  customers  that  are  located  in  the  U.S. 
and  the  Company  generally  requires  no  collateral 
depending  upon  the  creditworthiness  of  the  account. 
The  Company  provides  an  allowance  for  doubtful 
accounts based upon its assessment of the credit risk of 
specific  customers,  historical  trends  and  other  infor-
mation.  The  Company  writes  off  accounts  receivable  
when  they  become  uncollectible  and  payments  
subsequently  received  are  credited  to  the  allowance  
for  doubtful  accounts.  There  is  no  disproportionate  
concentration of credit risk.

  Shipping  and  handling  costs.  The  Company 
includes all of the outbound freight, shipping and han-
dling  costs  associated  with  the  shipment  of  products  
to  customers  in  cost  of  sales.  Any  amounts  paid  by  
customers to the Company for shipping and handling 
are recorded in net sales on the consolidated statement 
of operations.

Inventories.  Inventories  are  valued  at  the  lower 
of average cost (which approximates computation on a 
first-in,  first-out  basis)  or  market  (net  realizable  value 
or replacement cost).

  Property,  plant  and  equipment. Property, plant 
and  equipment  are  stated  at  cost  or  otherwise  at 
reduced  values  to  the  extent  there  have  been  asset 
impairment  write-downs.  Expenditures  for  mainte-
nance and repairs are charged directly to expense when 
incurred,  while  major  improvements  are  capitalized. 
Depreciation  is  computed  for  financial  reporting  pur-
poses  principally  by  use  of  the  straight-line  method 
over  the  following  estimated  useful  lives:  machinery 
and  equipment,  3–15  years;  buildings,  10–30  years; 
land  improvements,  5–15  years.  Depreciation  expense 
was approximately $4.6 million in 2006, $4.1 million in 
2005 and $4.2 million in 2004. Capitalized software is 
amortized over the shorter of the estimated useful life 
or 5 years. No interest costs were capitalized in 2006, 
2005 or 2004.

p.32

 
 
 
 
 
 
 
  Other  assets. Other assets consist principally of 
non-current  deferred  tax  assets,  capitalized  financing 
costs,  the  cash  surrender  value  of  life  insurance  
policies  and  assets  held  for  sale.  Capitalized  financing 
costs  are  amortized  using  the  straight-line  method, 
which approximates the effective interest method over 
the life of the related credit agreement.

  Long-lived  assets.  Long-lived  assets  include 
property,  plant  and  equipment  and  identifiable  intan-
gible  assets  with  definite  useful  lives.  The  Company 
assesses  the  impairment  of  long-lived  assets  whenever 
events  or  changes  in  circumstance  indicate  that  the 
carrying value may not be fully recoverable. When the 
Company  determines  that  the  carrying  value  of  such 
assets may not be recoverable, it measures recoverability 
based  on  the  undiscounted  cash  flows  expected  to  be 
generated  by  the  related  asset  or  asset  group.  If  
it is determined that an impairment loss has occurred,  
the  loss  is  recognized  during  the  period  incurred.  
An  impairment  loss  is  calculated  as  the  difference 
between  the  carrying  value  and  the  present  value  of 
estimated future net cash flows or comparable market 
values. There were no impairment losses in 2006, 2005 
or 2004.

  Fair  value  of  financial  instruments. The carry-
ing  amounts  for  cash  and  cash  equivalents,  accounts 
receivable, and accounts payable and accrued expenses 
approximate  fair  value  because  of  their  short  maturi-
ties.  The  estimated  fair  value  of  long-term  debt  is  
primarily  based  upon  quoted  market  prices  as  well  as 
borrowing  rates  currently  available  to  the  Company  
for bank loans with similar terms and maturities. The 
carrying  amount  of  long-term  debt  approximates  its 
estimated  fair  value  under  the  Company’s  senior 
secured credit facility (see Note 4—Credit Facilities).

Income taxes. Income taxes are based on pretax 
financial  accounting  income.  Deferred  tax  assets  and 
liabilities  are  recognized  for  the  expected  tax  con-
sequences  of  temporary  differences  between  the  tax 
bases  of  assets  and  liabilities  and  their  reported 
amounts. The Company periodically assesses the need 
to  establish  a  valuation  allowance  against  its  deferred 
tax assets to the extent the Company no longer believes 
it  is  more  likely  than  not  that  the  tax  assets  will  be 
fully utilized.

  Earnings  per  share.  Basic  earnings  per  share 
(“EPS”) are computed by dividing net earnings by the 
weighted average number of common shares outstand-
ing  during  the  period.  Diluted  EPS  are  computed  by 
dividing net earnings by the weighted average number 
of  common  shares  and  other  dilutive  equity  securities 
outstanding  during  the  period.  Securities  that  have  
the  effect  of  increasing  EPS  are  considered  to  be 
antidilutive  and  are  not  included  in  the  computation 
of diluted EPS.

  Recent  accounting  pronouncements.  In  May 
2005,  the  Financial  Accounting  Standards  Board 
(“FASB”)  issued  Statement  of  Financial  Accounting 
Standards  (“SFAS”)  No.  154,  “Accounting  Changes 
and  Error  Corrections.”  SFAS  No.  154  provides  
guidance  on  the  accounting  for  and  reporting  of 
accounting  changes  and  error  corrections.  It  requires 
retrospective  application  of  voluntary  changes  in 
accounting principle and changes required by account-
ing  pronouncements  to  the  prior  periods’  financial 
statements  in  the  event  the  pronouncement  does  not  
include specific transition provisions. SFAS No. 154 is  
effective  for  the  Company  beginning  in  fiscal  2007. 
The adoption of SFAS No. 154 will not have a mate-
rial  impact  on  the  Company’s  financial  position  or 
results of operations.

In June 2006, the FASB issued Interpretation No. 
48,  “Accounting  for  Uncertainty  in  Income  Taxes” 
(“FIN  No.  48”)  which  clarifies  the  criteria  for  the  
recognition  of  tax  benefits  under  SFAS  No.  109, 
“Accounting  for  Income  Taxes.”  FIN  No.  48  specifies 
how tax benefits for uncertain tax positions are to be 
recognized,  measured  and  derecognized  in  financial 
statements;  requires  certain  disclosures  of  uncertain 
tax  matters;  specifies  how  reserves  for  uncertain  tax 
positions  should  be  classified  on  the  balance  sheet;  
and  provides  transition  and  interim  period  guidance, 
among other provisions. FIN No. 48 is effective for the 
Company  beginning  in  fiscal  2008  and  requires  that 
the cumulative effect of applying its provisions be dis-
closed separately as a one-time, non-cash charge against 
the  opening  balance  of  retained  earnings  in  the  year  
of  adoption.  The  Company  is  currently  evaluating  
the  potential  impact  of  FIN  No.  48  on  its  financial 
position and results of operations.

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.33

 
 
 
 
 
 
 
 
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Years Ended September 30, 2006, October 1, 2005 and October 2, 2004

In  September  2006,  the  FASB  issued  SFAS  No. 
157,  “Fair  Value  Measurements”  and  SFAS  No.  158, 
“Employers  Accounting  for  Defined  Benefit  Pension 
and Other Postretirement Plans.” SFAS No. 157 defines 
fair  value,  establishes  a  framework  for  measuring  fair 
value in generally accepted accounting principles, and 
expands  disclosures  about  fair  value  measurements. 
SFAS No. 157 is effective for the Company beginning 
in  fiscal  2009.  At  this  time,  the  Company  has  not 
determined  what  effect,  if  any,  the  adoption  of  SFAS 
No. 157 will have on its financial position or results of 
operations.  SFAS  No.  158  requires  that  an  employer 
recognize  the  overfunded  or  underfunded  status  of  a 
defined benefit postretirement plan in its statement of 
financial position and changes in the funded status in 
the  year  in  which  the  changes  occur  through  other 
comprehensive  income.  SFAS  No.  158  also  requires 
the  measurement  of  defined  benefit  plan  assets  and 
obligations as of the date of the employer’s fiscal year-
end  statement  of  financial  position.  The  requirement 
to recognize the funded status of a benefit plan and the 
disclosure requirements are effective for the Company 
beginning in fiscal 2007. The requirement to measure 
plan assets and benefit obligations as of the date of the 
fiscal  year-end  balance  sheet  is  effective  for  the 
Company  beginning  in  fiscal  2009.  At  this  time,  the  
Company  has  not  determined  what  effect,  if  any,  the 
adoption  of  SFAS  No.  158  will  have  on  its  financial 
position or results of operations.

  Also  in  September  2006,  the  SEC  issued  SAB  
No. 108 regarding the process of quantifying financial 
statement  misstatements.  SAB  No.  108  states  that  
registrants  should  use  both  a  balance  sheet  approach 
and  an  income  statement  approach  when  quantifying 
and evaluating the materiality of a misstatement. The 
interpretations  in  SAB  No.  108  provide  guidance  on 
correcting errors in financial statements under the dual 
approach  and  do  not  change  the  requirements  within 
SFAS  No.  154  pertaining  to  the  correction  of  errors. 
SAB  No.  108  is  effective  for  the  Company  beginning 
in  fiscal  2008.  The  Company  does  not  expect  the 
adoption of SAB No. 108 to have a material impact on 
its financial position or results of operations.

(3) STOCK SPLIT

  On May 16, 2006, the Board of Directors approved 
a  two-for-one  split  of  the  Company’s  common  stock 
payable  in  the  form  of  a  stock  dividend.  The  stock  
split  entitled  each  shareholder  of  record  on  June  2, 
2006  to  receive  one  share  of  common  stock  for  every 
outstanding share of common stock held on that date 
and  was  distributed  on  June  16,  2006.  Unless  other-
wise  indicated,  the  capital  stock  accounts  and  all  
share  and  earnings  per  share  amounts  in  this  report 
give  effect  to  the  stock  split,  applied  retroactively,  to  
all periods presented.

(4) CREDIT FACILITIES

  As  of  September  30,  2006,  the  Company  had  a 
$100.0 million revolving credit facility in place to sup-
plement its operating cash flow in funding its working 
capital,  capital  expenditure  and  general  corporate 
requirements.  During  2006,  the  Company  repaid  the 
$2.4 million term loan balance previously outstanding 
on  the  credit  facility  as  of  October  1,  2005.  As  of 
September  30,  2006,  no  borrowings  were  outstanding 
on  the  revolving  credit  facility  and  $57.5  million  of 
borrowing  capacity  was  available.  Outstanding  letters 
of  credit  on  the  revolver  totaled  $1.4  million  as  of 
September 30, 2006 and October 1, 2005.

  Advances  under  the  credit  facility  are  limited  to 
the lesser of the revolving credit commitment or a bor-
rowing  base  amount  that  is  calculated  based  upon  a 
percentage of eligible receivables and inventories plus, 
upon  the  Company’s  request  and  subject  to  certain  
conditions, a percentage of eligible equipment and real 
estate.  Interest  rates  on  the  revolver  are  based  upon  
(1)  a  base  rate  that  is  established  at  the  higher  of  
the prime rate or 0.50% plus the federal funds rate, or 
(2) at the election of the Company, a LIBOR rate, plus 
in either case, an applicable interest rate margin. The 
applicable  interest  rate  margins  are  adjusted  on  a  
quarterly basis based upon the amount of excess avail-
ability  on  the  revolver  within  the  range  of  0.00%–
0.50%  for  the  base  rate  and  1.25%–2.00%  for  the 
LIBOR  rate.  In  addition,  the  applicable  interest  rate  

p.34

 
 
 
 
 
 
margins  would  be  adjusted  to  the  highest  percentage  
indicated  for  each  range  upon  the  occurrence  of  cer-
tain  events  of  default  provided  for  under  the  credit 
facility. Based on the Company’s excess availability as 
of  September  30,  2006,  the  applicable  interest  rate 
margins were 0.00% for the base rate and 1.25% for the 
LIBOR rate on the revolver.

In  connection  with  the  refinancing  of  the  previ-
ous  credit  facility,  the  Company  terminated  interest 
rate  swap  agreements  for  payments  totaling  $2.1  mil-
lion  and  recorded  a  corresponding  unrealized  loss  for 
hedging  instruments  in  the  third  quarter  of  fiscal  
2004 which, in accordance with GAAP, was amortized 
and recorded as interest expense through the original 
termination  date  of  the  swap  agreement  of  January  
31, 2005.

  The  Company’s  ability  to  borrow  available 
amounts  under  the  revolving  credit  facility  will  be 
restricted  or  eliminated  in  the  event  of  certain  cove-
nant  breaches,  events  of  default  or  if  the  Company  is 
unable to make certain representations and warranties.

Financial Covenants

  The  terms  of  the  credit  facility  require  the 
Company to maintain a Fixed Charge Coverage Ratio 
(as defined in the Credit Agreement) of not less than: 
(1) 1.10 at the end of each fiscal quarter for the twelve-
month period then ended when the amount of excess 
availability on the revolving credit facility is less than 
$10.0  million  and  the  applicable  borrowing  base  only 
includes eligible receivables and inventories; or (2) 1.15 
at the end of each fiscal quarter for the twelve-month 
period  then  ended  when  the  amount  of  excess  avail-
ability on the revolving credit facility is less than $10.0 
million  and  the  applicable  borrowing  base  includes  
eligible  receivables,  inventories,  equipment  and  real 
estate. As of September 30, 2006, the Company was in 
compliance  with  all  of  the  financial  covenants  under 
the credit facility.

Negative Covenants

In addition, the terms of the credit facility restrict 
the Company’s ability to, among other things: engage 
in certain business combinations or divestitures; make 
investments in or loans to third parties, unless certain 
conditions  are  met  with  respect  to  such  investments  
or  loans;  pay  cash  dividends  or  repurchase  shares  of  
the Company’s stock subject to certain minimum bor-
rowing  availability  requirements;  incur  or  assume  

indebtedness; issue securities; enter into certain trans-
actions with affiliates of the Company; or permit liens 
to  encumber  the  Company’s  property  and  assets.  
As of September 30, 2006, the Company was in com-
pliance  with  all  of  the  negative  covenants  under  the 
credit facility.

Events of Default

  Under the terms of the credit facility, an event of 
default  will  occur  with  respect  to  the  Company  upon 
the  occurrence  of,  among  other  things:  a  default  or 
breach by the Company or any of its subsidiaries under 
any agreement resulting in the acceleration of amounts 
due  in  excess  of  $500,000  under  such  agreement;  cer-
tain  payment  defaults  by  the  Company  or  any  of  its 
subsidiaries  in  excess  of  $500,000;  certain  events  of 
bankruptcy or insolvency with respect to the Company; 
an  entry  of  judgment  against  the  Company  or  any  of 
its subsidiaries for greater than $500,000, which amount 
is not covered by insurance; or a change of control of 
the Company.

Previous Amendment to Credit Facility

  As reflected in the previously stated terms of the 
credit  facility,  on  January  12,  2006,  the  credit  facility 
was  amended,  increasing  the  commitment  amount 
from $75.0 million to $100.0 million and extending the 
maturity date by two years to June 2010. Among other 
changes,  the  amendment  also:  (1)  reduced  the  initial 
applicable LIBOR-based borrowing rate on the revolver 
by 100 basis points; (2) reduced the initial unused fee 
by 12.5 basis points; (3) eliminated the annual capital 
expenditure limitation and the leverage ratio covenant; 
and  (4)  eliminated  the  restrictions  on  dividends  and 
share  repurchases  and  the  fixed  charge  coverage  ratio 
covenant subject to the maintenance of certain excess 
borrowing availability thresholds.

  Amortization  of  capitalized  financing  costs  asso-
ciated with the senior secured facility was $529,000 in 
2006,  $651,000  million  in  2005  and  $1.2  million  in  
2004. The Company expects the amortization of capi-
talized  financing  costs  to  approximate  the  following 
amounts for the next five fiscal years:

Fiscal year

2007
2008
2009
2010
2011

(In thousands)

$499
499
508
336
—

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.35

 
 
 
 
 
 
 
 
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Years Ended September 30, 2006, October 1, 2005 and October 2, 2004

  The assumptions utilized in the model are evalu-
ated and revised, as necessary, to reflect market condi-
tions  and  actual  historical  experience.  The  risk-free 
interest  rate  for  periods  within  the  contractual  life  
of  the  option  was  based  on  the  U.S.  Treasury  yield 
curve in effect at the time of the grant. The dividend 
yield  was  calculated  based  on  the  Company’s  annual 
dividend  as  of  the  option  grant  date.  The  expected 
volatility  was  derived  using  a  term  structure  based  on 
historical  volatility  and  the  volatility  implied  by 
exchange-traded options on the Company’s stock. The 
expected term for options was based on the results of a 
Monte Carlo simulation model, using the model’s esti-
mated  fair  value  as  an  input  to  the  Black-Scholes-
Merton model, and then solving for the expected term.

(5) STOCK OPTION PLANS

  The Company has stock option plans under which 
employees and directors may be granted options to pur-
chase shares of common stock at the fair market value 
on the date of the grant. Options granted under these 
plans  generally  vest  over  three  years  and  expire  ten 
years from the date of the grant. The fair value of each 
option award granted prior to October 1, 2005 was esti-
mated  on  the  date  of  grant  using  a  Black-Scholes 
option-pricing  model.  With  the  adoption  of  SFAS 
123(R),  the  Company  determined  that  it  would  use  a 
Monte  Carlo  valuation  model  for  options  that  are 
granted subsequent to October 1, 2005. The weighted-
average  estimated  fair  values  of  stock  options  granted 
during  2006,  2005,  and  2004  were  $8.82,  $7.74  and 
$5.36  per  share,  respectively,  based  on  the  following 
weighted-average assumptions:

Year Ended

September 30,  
2006

October 1,  
2005

October 2,  
2004

3.20

7.00

5.00

4.82%

4.14%

3.68%

74.72%

180.40%

221.00%

0.70%

0.79%

0.00%

Expected term 
(in years)

Risk-free interest 

rate
Expected  
volatility
Expected divi-
dend yield

  At September 30, 2006, there were 1,484,000 shares available for future grants under the Company’s equity 

incentive plans. The following table summarizes stock option activity during 2004, 2005 and 2006:

(Share amounts in thousands)

Outstanding at September 27, 2003
  Granted
  Exercised

Outstanding at October 2, 2004
  Granted
  Exercised

Outstanding at October 1, 2005
  Granted
  Exercised

Outstanding at September 30, 2006

Vested and anticipated to vest in future at  
  September 30, 2006
Exercisable at September 30, 2006

p.36

Options  
Outstanding

2,368
50
(1,480)

938
96
(706)

328
55
(101)

282

278
168

Contractual  
Term—
Weighted 
Average

Aggregate  
Intrinsic Value
(in thousands)

Exercise Price Per Share

Range

$0.18 – $  4.60
5.43 –     5.43
0.18 –     4.60

0.18 –     5.43
6.89 –     9.12
0.18 –     5.43

0.18 –     9.12
15.64 –   20.26
0.18 –     9.12

Weighted  
Average

$  1.34
5.43
0.83

2.36
8.24
2.17

4.48
17.54
3.56

0.18 –   20.26

7.37

6.62 years

0.18 –   20.26
0.18 –     9.12

7.29
3.72

6.59 years
4.96 years

$3,981

4,762

1,396

3,526

3,505
2,706

 
 
 
  The remaining unrecognized compensation costs 
related  to  unvested  awards  at  September  30,  2006  is 
$450,000  which  is  expected  to  be  recognized  over  a 
weighted  average  period  of  1.4  years.  The  total  fair 
value of shares vested during the years ended September 
30,  2006,  October  1,  2005,  and  October  2,  2004  was 
$290,000, $90,000, and $447,000, respectively.

  Restricted  Stock.  During  the  years  ended 
September 30, 2006 and October 1, 2005, the Company 
granted  51,000  and  82,000  shares  of  restricted  stock, 
respectively, to key employees and directors which had 
a total market value of $792,000 and $742,000, respec-
tively,  as  of  the  grant  date.  The  following  table  sum-
marizes restricted stock activity during 2005 and 2006:

(Share amounts in thousands)

Balance, October 2, 2004
  Granted
  Released

Balance, October 1, 2005
  Granted
  Released

Balance, September 30, 2006

Restricted 
Stock Awards 
Outstanding

Weighted  
Average  
Grant Date  
Fair Value

—
82
—

82
51
(30)

103

$      —
8.98
—

8.98
15.64
8.72

12.27

  The  Company  recorded  amortization  expense 
pertaining to restricted stock of $638,000 and $234,000  
for the years ended September 30, 2006 and October 1,  
2005,  respectively.  The  Company  will  continue  to 
amortize the remaining unamortized balance over the 
vesting period of one to three years.

(6) INCOME TAXES

  The components of the provision for income taxes 

on continuing operations are as follows:

Year Ended

(52 weeks)  
September 30,  
2006

(52 weeks)  
October 1,  
2005

(53 weeks)  
October 2,  
2004

$18,603
2,554

21,157

(1,437)
(190)

(1,627)

$10,457
1,409

$12,312
2,015

11,866

14,327

1,802
202

2,004

6,493
625

7,118

(Dollars in  
thousands)

Provision for 

income taxes:

  Current:
  Federal
  State

  Deferred:
  Federal
  State

  Provision for  

income taxes

$19,530

$13,870

$21,445

Effective income 

tax rate

36.2%

36.1%

40.1%

  The reconciliation between income taxes computed at the federal statutory rate and the provision for income 

taxes on continuing operations is as follows:

(Dollars in thousands)

Provision for income taxes at federal statutory rate
State income taxes, net of federal tax benefit
Qualified production activities deduction
Other permanent book and tax differences, net
Stock options expense (benefit)
Valuation allowance
Revisions to estimates based on filing of final tax return
Other, net

Year Ended

(52 weeks)  
September 30, 2006

(52 weeks)  
October 1, 2005

(53 weeks)  
October 2, 2004

$18,867
1,381
(490)
—
151
(37)
(21)
(321)

35.0%
2.6
(0.9)
—
0.3
(0.1)
(0.1)
(0.6)

$13,429
1,166
—
77
(575)
(227)
—
—

35.0% $18,718
1,604
—
(7)
1,411
(414)
(174)
307

3.0
—
0.2
(1.5)
(0.6)
—
—

35.0%
3.0
—
—
2.6
(0.8)
(0.3)
0.6

  Provision for income taxes

$19,530

36.2%

$13,870

36.1% $21,445

40.1%

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.37

 
 
 
 
 
 
 
 
 
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Years Ended September 30, 2006, October 1, 2005 and October 2, 2004

  The components of deferred tax assets and liabilities are as follows:

(In thousands)

Deferred tax assets:
  Accrued expenses or asset reserves for financial statements, not yet deductible for tax purposes
  State net operating loss carryforwards
  Goodwill, amortizable for tax purposes
  Nonqualified stock options not deductible in current year
  Valuation allowance

  Gross deferred tax assets

Deferred tax liabilities:
  Plant and equipment principally due to differences in depreciation and impairment charges
  Other reserves

  Gross deferred tax liabilities

  Net deferred tax asset

  The Company has recorded the following amounts 
for deferred taxes on its consolidated balance sheets as 
of September 30, 2006 and October 1, 2005: a current 
deferred tax asset (net of valuation allowance) of $1.2 
million and $950,000, respectively, in prepaid expenses 
and other, and a noncurrent deferred tax asset (net of 
valuation allowance) of $2.2 million and $1.5 million, 
respectively,  in  other  assets.  The  Company  has  $15.9 
million of gross state operating loss carryforwards that 
begin to expire in seven years, but principally expire in 
16–17 years.

  The  realization  of  the  Company’s  deferred  tax 
assets is entirely dependent upon the Company’s ability 
to  generate  future  taxable  income  in  applicable  juris-
dictions.  Generally  accepted  accounting  principles 
(“GAAP”)  require  that  the  Company  periodically 
assess  the  need  to  establish  a  valuation  allowance 
against  its  deferred  tax  assets  to  the  extent  the 
Company no longer believes it is more likely than not 
that  they  will  be  fully  utilized.  As  of  September  30, 
2006,  the  Company  had  recorded  a  valuation  allow-
ance of $599,000 pertaining to various state NOLs that 
were  not  anticipated  to  be  utilized.  During  2006,  the 
valuation allowance was reduced by $37,000 based on 
the  anticipated  utilization  of  a  portion  of  the  remain-
ing  losses  in  future  years.  The  valuation  allowance 
established  by  the  Company  is  subject  to  periodic 
review  and  adjustment  based  on  changes  in  facts  and  

p.38

September 30,  
2006

October 1,  
2005

$ 2,440
944
2,686
204
(599)

5,675

(1,467)
(800)

(2,267)

$ 1,456
944
3,017
333
(636)

5,114

(2,111)
(551)

(2,662)

$ 3,408

$ 2,452

circumstances  and  would  be  reduced  should  the 
Company  utilize  the  state  net  operating  loss 
carryforwards  against  which  an  allowance  had  been 
provided.

(7) DISCONTINUED OPERATIONS

In  April  2006,  the  Company  decided  to  exit  the 
industrial  wire  business  with  the  closure  of  its 
Fredericksburg,  Virginia  facility  which  manufactured 
tire bead wire and other industrial wire for commercial 
and  industrial  applications.  The  Company’s  decision 
was  based  on  the  weakening  in  the  business  outlook  
for  the  facility  and  the  expected  continuation  of  dif-
ficult market conditions and reduced operating levels. 
Manufacturing activities at the Virginia facility ceased 
in June 2006 and the Company is currently in the pro-
cess of liquidating the remaining assets of the business.
  The Company has determined that the exit from 
the industrial wire business meets the criteria of a dis-
continued  operation  in  accordance  with  SFAS  No. 
144,  “Accounting  for  the  Impairment  or  Disposal  of 
Long-Lived  Assets.”  Accordingly,  the  results  of  opera-
tions and related non-recurring closure costs associated 
with  the  industrial  wire  business  have  been  reported  
as  discontinued  operations  for  all  periods  presented. 
Additionally, the assets and liabilities of the discontin-
ued  operations  have  been  segregated  in  the  accompa-
nying consolidated balance sheets.

 
 
 
 
 
 
 
 
 
 
  The  following  table  summarizes  the  results  of  
discontinued  operations  for  the  years  ended  Septem-
ber  30,  2006,  October  1,  2005  and  October  2,  2004, 
respectively:

  Assets  and  liabilities  of  discontinued  operations  
as  of  September  30,  2006  and  October  1,  2005  are  
as follows:

Year Ended

(In thousands)

(52 Weeks)  
September 30,  
2006

(52 Weeks)  
October 1,  
2005

(53 Weeks)  
October 2,  
2004

$22,544

$36,216

$33,878

Assets:
Current Assets
  Cash and cash equivalents
  Accounts receivable, net

Inventories

  Prepaid expenses and other

(2,188)
851

(1,337)

876
(330)

546

(856)
310

(546)

  Total current assets

Other assets
Property, plant and  
equipment, net

(In thousands)

Net sales
Earnings  

(loss) before 
income taxes

Income taxes
Net earnings 

(loss)

Included  within  results  from  discontinued  opera-
tions  is  an  allocation  of  interest  expense  which  was 
calculated based on the net assets of the industrial wire 
business  relative  to  the  consolidated  net  assets  of  the 
Company.  Interest  expense  allocated  to  discontinued 
operations was $64,000, $802,000 and $3.1 million for 
the years ended September 30, 2006, October 1, 2005 
and October 2, 2004, respectively.

  The net loss from discontinued operations for the 
year ended September 30, 2006 includes a pre-tax gain 
of  $1.3  million  on  the  sale  of  certain  machinery  and 
equipment associated with the industrial wire business. 
The net earnings from discontinued operations for the 
year ended October 1, 2005 includes a pre-tax gain of 
$1.3 million relating to the disposal of real estate, the 
collection of a note receivable, and the settlement on 
the release of an equipment lien associated with Insteel 
Construction  Systems  (“ICS”),  a  discontinued  opera-
tion that the Company had previously exited in 1997.

September 30,  
2006

October 1,  
2005

$      —
407
—
4

411
3,635

—

$4,046

$     25
618

643
292

$         1
4,221
1,591
16

5,829
—

8,964

$14,793

$  1,954
293

2,247
—

  Total assets

Liabilities:
Current liabilities:
  Accounts payable
  Accrued expenses

  Total current liabilities

Other liabilities

  Total liabilities

$   935

$  2,247

  As of September 30, 2006 there was approximately 
$618,000  of  accrued  expenses  and  other  liabilities 
related to ongoing lease obligations and closure-related 
liabilities  incurred  as  a  result  of  the  Company’s  exit 
from the industrial wire business.

(8) EMPLOYEE BENEFIT PLANS

  Retirement plans. The Company has one defined 
benefit  pension  plan,  the  Insteel  Wire  Products 
Company  Retirement  Income  Plan  for  Hourly 
Employees,  Wilmington,  Delaware  (“the  Delaware 
Plan”). The Delaware Plan provides benefits for eligible 
employees  based  primarily  upon  years  of  service  and 
compensation levels. The Company’s funding policy is 
to contribute amounts at least equal to those required 
by law. The Company contributed $1.3 million to the 
Delaware  Plan  in  2006  and  expects  to  contribute 
$290,000 in 2007.

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.39

 
 
 
 
 
 
 
 
 
 
 
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Years Ended September 30, 2006, October 1, 2005 and October 2, 2004

  The  reconciliation  of  the  projected  benefit  obligation,  plan  assets,  the  funded  status  of  the  plan  and  the 
amounts recognized in the Company’s consolidated balance sheets at September 30, 2006, October 1, 2005 and 
October 2, 2004 is as follows:

Year Ended

(52 weeks)  
September 30,  
2006

(52 weeks)  
October 1,  
2005

(53 weeks)  
October 2,  
2004

$4,702
82
253
(306)
(204)

$4,527

$3,334
79
1,318
(204)

$4,527

$      —
1,476
2

$1,478

$1,478
—
—
—
—

$1,478

$ 4,036
91
268
512
(205)

$ 4,043
106
275
281
(669)

$ 4,702

$ 4,036

$ 2,633
350
556
(205)

$ 2,551
179
572
(669)

$ 3,334

$ 2,633

$(1,368)
1,762
2

$(1,403)
1,532
5

$     396

$      134

$     396
(1,764)
2
1,092
670

$      134
(1,538)
5
981
552

$     396

$      134

Year Ended

(52 weeks)  
September 30,  
2006

(52 weeks)  
October 1,  
2005

(53 weeks)  
October 2,  
2004

$     82
253
(243)
1
143

$   236

$        91
268
(217)
3
151

$      106
275
(217)
3
140

$      296

$      307

(In thousands)

Change in benefit obligation:
  Benefit obligation at beginning of year
  Service cost
Interest cost

  Actuarial loss (gain)
  Distributions

  Benefit obligation at end of year

Change in plan assets:
  Fair value of plan assets at beginning of year
  Actual return on plan assets
  Employer contributions
  Distributions

  Fair value of plan assets at end of year

Reconciliation of funded status to net amount recognized:
  Funded status
  Unrecognized net gain
  Unrecognized prior service cost

  Net amount recognized

Amounts recognized in the consolidated balance sheet consist of:
  Prepaid pension asset
  Accrued benefit liability

Intangible asset related to prior service cost

  Accumulated other comprehensive loss
  Deferred tax asset—noncurrent

  Net amount recognized

  Net periodic pension cost includes the following components:

(In thousands)

Service cost
Interest cost
Expected return on plan assets
Amortization of prior service cost
Recognized net actuarial loss

  Net periodic pension cost

p.40

 
 
 
 
 
 
 
 
 
  The assumptions used in the valuation of the plan 

are as follows:

Measurement Date

September 30,  
2006

October 1,  
2005

October 2,  
2004

Assumptions at 
year-end:
  Discount rate

 Rate of increase 
in compen-
sation levels
 Expected long-
term rate  
of return  
on assets

6.25%

6.00%

6.50%

N/A

N/A

N/A

8.00%

8.00%

8.00%

  The  projected  benefit  payments  under  the  plan 

are as follows:

Fiscal year(s)

2007
2008
2009
2010
2011
2012–2016

(In thousands)

$   419
424
425
433
439
1,527

  The  Delaware  Plan  has  a  long-term  target  asset 
mix of 65% equities and 35% fixed income. The ranges 
for the long-term allocation are: equities 60% to 80%, 
fixed income 20% to 40% and cash reserves 0 to 10%. 
The  investment  strategy  for  equities  emphasizes  U.S. 
large  cap  equities  with  the  portfolio’s  performance 
measured against the S&P 500 index or other applica-
ble  indices.  The  investment  strategy  for  fixed  income 
investments is focused on maintaining an overall port-
folio with a minimum credit rating of A-1 as well as a 
minimum rating of any security at the time of purchase 
of Baa/BBB by Moody’s or Standard & Poor’s, if rated. 
The total fund has an expected return of 8.0% based  

on  the  overall  policy  allocation  and  historical  market 
returns,  compared  to  the  expected  long-term  rate  of 
return of 8.0% used to develop the plan’s net periodic 
pension cost.

  Supplemental  employee  retirement  plan.  The 
Company has Retirement Security Agreements (each, 
a  “SERP”)  with  certain  of  its  employees  (each,  a 
“Participant”).  Under  the  SERP,  if  the  Participant  
remains in continuous service with the Company for a 
period of at least 30 years, the Company will pay to the 
Participant  a  supplemental  retirement  benefit  for  the 
15-year  period  following  the  Participant’s  retirement 
equal  to  50%  of  the  Participant’s  highest  average 
annual base salary for five consecutive years in the 10-
year  period  preceding  the  Participant’s  retirement.  If 
the Participant retires prior to the later of age 65 or the 
completion of 30 years of continuous service with the 
Company, but has completed at least 10 years of con-
tinuous service with the Company, the amount of the 
supplemental  retirement  benefit  will  be  reduced  by 
1/360th  for  each  month  short  of  30  years  that  the 
Participant  was  employed  by  the  Company.  In  2005, 
the  Company  amended  the  SERP  to  add  Participants 
and  increase  benefits  to  certain  Participants  already 
included  in  the  plan.  The  following  table  provides  a 
reconciliation  of  the  projected  benefit  obligation  for 
the amended SERP:

(In thousands)

Change in benefit obligation:

 Benefit obligation at  
beginning of year

  Service cost
Interest cost
  Distributions

 Benefit obligation at  

end of year

Year Ended

September 30,  
2006

October 1,  
2005

$1,263
372
87
(80)

$   811
425
67
(40)

$1,642

$1,263

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.41

 
 
 
 
 
 
 
 
 
 
 
 
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Years Ended September 30, 2006, October 1, 2005 and October 2, 2004

  The  assumptions  used  in  the  valuation  of  the 

SERP are as follows:

Assumptions at year-end:
  Discount rate

 Rate of increase in  

compensation levels

Measurement Date

December 1,  
2005

December 1,  
2004

5.6%

3.0%

5.6%

3.0%

  The projected benefit payments are as follows:

Fiscal year(s)

2007
2008
2009
2010
2011
2012–2016

(In thousands)

$     80
80
80
80
182
1,293

  As noted above, the SERP was amended in 2005 
to  add  Participants  and  increase  benefits  to  certain 
Participants already included in the plan. However, for 
certain  Participants  the  Company  still  maintains  the 
benefits  of  the  SERP  that  were  in  effect  prior  to  the 
2005  amendment.  These  Participants  are  entitled  to 
fixed cash benefits upon retirement at age 65, payable 
annually  for  15  years.  This  plan  is  supported  by  life 
insurance polices on the Participants purchased by the 
Company. The cash benefits paid under this plan were 
$74,000 in 2006, $74,000 in 2005 and $53,000 in 2004. 
The plan expense was $10,000 in 2006, $3,000 in 2005 
and $178,000 in 2004.

  Retirement savings plan. In 1996, the Company 
adopted  the  Retirement  Savings  Plan  of  Insteel 
Industries, Inc. (“the Plan”) to provide retirement ben-
efits and stock ownership for its employees. The Plan is 
an  amendment  and  restatement  of  the  Company’s 
Employee Stock Ownership Plan (“ESOP”). As allowed 
under  Sections  401(a)  and  401(k)  of  the  Internal 
Revenue  Code,  the  Plan  provides  for  tax-deferred  sal-
ary deductions for eligible employees.

  Employees  may  contribute  up  to  15%  of  their 
annual  compensation  to  the  Plan,  limited  to  a  maxi-
mum annual amount as set periodically by the Internal 
Revenue Code. The Plan allows for discretionary con-
tributions to be made by the Company as determined 
by  the  Board  of  Directors.  Such  contributions  to  the 
Plan are allocated among eligible participants based on 
their compensation relative to the total compensation 
of  all  participants.  In  2006,  2005  and  2004,  the 
Company matched employee contributions up to 50% 
of the first 5% of eligible compensation that was con-
tributed  by  employees.  Company  contributions  to  the 
Plan  were  $351,000  in  2006,  $265,000  in  2005  and 
$261,000 in 2004.

  VEBA.  The  Company  has  a  Voluntary  Employee 
Beneficiary  Association  (“VEBA”).  Under  the  plan, 
both employees and the Company may make contribu-
tions to pay for medical costs. Company contributions 
to  the  VEBA  were  $3.1  million  in  2006,  $2.5  million  
in  2005  and  $3.2  million  in  2004.  The  Company  is  
primarily  self-insured  for  employee’s  healthcare  costs, 
carrying  stop-loss  insurance  coverage  for  individual 
claims  in  excess  of  $150,000.  The  Company’s  self- 
insurance  liabilities  are  based  on  the  total  estimated 
costs  of  claims  filed  and  claims  incurred  but  not 
reported,  less  amounts  paid  against  such  claims. 
Management reviews current and historical claims data 
in developing its estimates.

(9) COMMITMENTS AND CONTINGENCIES

  Leases  and  purchase  commitments.  The 
Company leases a portion of its equipment under oper-
ating leases that expire at various dates through 2010. 
Under most lease agreements, the Company pays insur-
ance, taxes and maintenance. Rental expense for oper-
ating  leases  was  $836,000  in  2006,  $701,000  in  2005 
and $684,000 in 2004. Minimum rental commitments 
under all non-cancelable leases with an initial term in 
excess of one year are payable as follows: 2007, $561,000; 
2008,  $340,000;  2009,  $88,000;  2010,  $15,000;  2011 
and beyond $0.

p.42

 
 
 
 
 
 
 
 
  As  of  September  30,  2006,  the  Company  had 
$50.4  million  in  non-cancelable  fixed  price  purchase 
commitments  for  raw  material  extending  as  long  as 
approximately 120 days. In addition, the Company has 
contractual  commitments  for  the  purchase  of  certain 
equipment.  Portions  of  such  contracts  not  completed  
at year-end are not reflected in the consolidated finan-
cial  statements  and  amounted  to  $7.4  million  as  of 
September 30, 2006.

  Legal proceedings. The Company is involved in 
lawsuits, claims, investigations and proceedings, includ-
ing commercial, environmental and employment mat-
ters,  which  arise  in  the  ordinary  course  of  business. 
The Company does not expect that the ultimate costs 
to  resolve  these  matters  will  have  a  material  adverse 
effect on its financial position, results of operations or 
cash flows.

  Severance and change of control agreements. 
The  Company  has  entered  into  severance  agreements 
with  its  Chief  Executive  Officer  and  Chief  Financial 
Officer  that  provide  certain  termination  benefits  to 
these  executives  in  the  event  that  an  executive’s 
employment with the Company is terminated without 
cause.  The  initial  term  of  each  agreement  is  two  
years  and  the  agreements  provide  for  an  automatic 
renewal  of  one  year  unless  the  Company  or  the  
executive  provides  notice  of  termination  as  specified  
in  the  agreement.  Under  the  terms  of  these  agree-
ments, in the event of termination without cause, the 
executives  would  receive  termination  benefits  equal  
to one and one-half times the executive’s annual base  

salary  in  effect  on  the  termination  date  and  the  con-
tinuation  of  health  and  welfare  benefits  for  eighteen 
months. In addition, all of the executive’s stock options 
would  vest  immediately  and  outplacement  services 
would be provided.

  The  Company  has  also  entered  into  change  of 
control agreements with key members of management 
including its executive officers, which specify the terms  
of separation in the event that termination of employ-
ment  followed  a  change  in  control  of  the  Company. 
The  initial  term  of  each  agreement  is  two  years  and 
the  agreements  provide  for  an  automatic  renewal  of 
one year unless the Company or the executive provides 
notice  of  termination  as  specified  in  the  agreement. 
The  agreements  do  not  provide  assurances  of  contin-
ued  employment,  nor  do  they  specify  the  terms  of  an 
executive’s  termination  should  the  termination  occur 
in the absence of a change in control. Under the terms 
of these agreements, in the event of termination within 
two years of a change of control, the Chief Executive 
Officer and Chief Financial Officer would receive sev-
erance benefits equal to two times base compensation, 
two  times  the  average  bonus  for  the  prior  three  years 
and the continuation of health and welfare benefits for 
two years. The Vice President—Administration would 
receive severance benefits equal to one times base com-
pensation,  one  times  the  average  bonus  for  the  prior 
three years and the continuation of health and welfare 
benefits for one year. In addition, all of the executive’s 
stock  options  would  vest  immediately  and  outplace-
ment services would be provided.

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.43

 
 
 
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Years Ended September 30, 2006, October 1, 2005 and October 2, 2004

(10) EARNINGS PER SHARE

  The reconciliation of basic and diluted earnings per share (“EPS”) is as follows:

(In thousands, except for per share amounts)

Net earnings

Weighted average shares outstanding:
  Weighted average shares outstanding (basic)
  Dilutive effect of stock-based compensation

  Weighted average shares outstanding (diluted)

Per share (basic):
  Earnings from continuing operations
  Earnings (loss) from discontinued operations

  Net earnings

Per share (diluted):
  Earnings from continuing operations
  Earnings (loss) from discontinued operations

  Net earnings

Year Ended

(52 weeks)  
September 30,  
2006

(52 weeks)  
October 1,  
2005

(53 weeks)  
October 2,  
2004

$33,040

$25,045

$31,489

18,307
166

18,473

$     1.88
(0.08)

$     1.80

$     1.86
(0.07)

$     1.79

18,656
298

18,954

17,284
664

17,948

$    1.31
0.03

$    1.85
(0.03)

$    1.34

$    1.82

$    1.29
0.03

$    1.78
(0.03)

$    1.32

$    1.75

  Options to purchase 42,000 shares in 2006, 34,000 
shares  in  2005  and  38,000  shares  in  2004  were 
antidilutive and were not included in the diluted EPS 
computation.

(11) BUSINESS SEGMENT INFORMATION

  Following the Company’s exit from the industrial 
wire business (see Note 7 to the consolidated financial 
statements),  the  Company’s  operations  are  entirely 
focused on the manufacture and marketing of concrete 
reinforcing  products,  including  PC  strand  and  welded 
wire  reinforcement,  for  the  concrete  construction 
industry.  Based  on  the  criteria  specified  in  SFAS  No. 
131, “Disclosures about Segments of an Enterprise and 
Related Information,” the Company has one reportable 
segment.  The  results  of  operations  for  the  industrial 
wire  products  business  have  been  reported  as  discon-
tinued operations for all periods presented.

(12) RELATED PARTY TRANSACTIONS

In  connection  with  the  Company’s  stock  repur-
chase  program,  on  January  30,  2006,  the  Company 
repurchased  approximately  400,000  shares  of  its  com-
mon  stock  held  by  Howard  O.  Woltz,  Jr.,  chairman  
of  the  Company’s  board  of  directors,  and  his  wife.  
The  purchase  price  for  the  shares  repurchased  was 
$21.322  per  share  based  on  a  predetermined  formula, 
which  represented  a  15%  discount  from  the  closing 
price on January 27, 2006. The number of shares repur-
chased  and  purchase  price  per  share  are  prior  to  the 
effect  of  the  two-for-one  split  of  the  Company’s  com-
mon stock that was distributed as a stock dividend on 
June 16, 2006.

  Sales  to  a  company  affiliated  with  one  of  the 
Company’s  directors  amounted  to  $929,000  in  2006, 
$701,000  in  2005  and  $718,000  in  2004.  Purchases 
from a company affiliated with one of the Company’s 
directors amounted to $1.5 million in 2006.

p.44

 
 
 
 
 
 
 
 
 
(13) COMPREHENSIVE LOSS

  The components of accumulated other comprehensive loss are as follows:

(In thousands)

Fair market value of financial instruments
Additional pension plan liability

  Accumulated other comprehensive loss

(14) OTHER FINANCIAL DATA

  Balance sheet information:

(In thousands)

Accounts receivable, net:
  Accounts receivable

 Less allowance for doubtful accounts

  Total

Inventories:
  Raw materials
  Work in process
  Finished goods

  Total

Other assets:

 Cash surrender value of life insurance policies

  Non-current deferred tax assets
  Capitalized financing costs, net
  Prepaid pension cost
  Assets held for sale
  Other

  Total

Property, plant and equipment, net:
  Land and land improvements
  Buildings
  Machinery and equipment
  Construction in progress

  Less accumulated depreciation

  Total

Accrued expenses:

 Salaries, wages and related expenses
Income taxes
  Customer rebates
  Property taxes
  Cash dividends
  Sales allowance reserve
  Worker’s compensation
  Pension
  Other

  Total

September 30,  
2006

October 1,  
2005

$ —
—

$ —

$        —
(1,092)

$(1,092)

September 30,  
2006

October 1,  
2005

$  38,183
(664)

$ 39,011
(410)

$  37,519

$ 38,601

$  27,160
1,657
17,980

$ 15,392
1,318
14,859

$  46,797

$ 31,569

$    3,500
2,176
1,841
1,242
583
311

$   2,834
1,507
2,114
—
583
287

$    9,653

$   7,325

$    5,345
28,473
60,090
18,013

111,921
(56,704)

$   4,992
27,460
55,794
6,399

94,645
(53,675)

$  55,217

$ 40,970

$    4,084
2,805
758
641
543
236
119
—
633

$   4,181
382
1,003
456
565
80
375
1,764
477

$    9,819

$   9,283

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.45

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS (continued)
Years Ended September 30, 2006, October 1, 2005 and October 2, 2004

In  addition,  each  rights  holder,  other  than  an 
acquiring person or group, upon exercise of his or her 
rights will have the right to receive shares of the com-
mon stock of the acquiring corporation having a value 
equal to two times the Purchase Price for such holder’s 
rights  if  the  Company  engages  in  a  merger  or  other 
business  combination  where  it  is  not  the  surviving 
entity or where it is the surviving entity and all or part 
of the Company’s common stock is exchanged for the 
stock  or  other  securities  of  the  other  company,  or  if 
50% or more of the Company’s assets or earning power 
is sold or transferred.

  The rights will expire on April 26, 2009, and may 
be redeemed by the Company at any time prior to the 
Distribution Date at a price of $0.01 per right.

(16) PRODUCT WARRANTIES

  The Company’s products are used in applications 
which  are  subject  to  inherent  risks  including  perfor-
mance  deficiencies,  personal  injury,  property  damage, 
environmental  contamination  or  loss  of  production. 
The  Company  warrants  its  products  to  meet  certain 
specifications  and  actual  or  claimed  deficiencies  from 
these  specifications  may  give  rise  to  claims.  The 
Company does not maintain a reserve for warranties as 
the  historical  claims  have  been  immaterial.  The 
Company maintains product liability insurance cover-
age to minimize its exposure to such risks.

(15) RIGHTS AGREEMENT

  On  April  26,  1999,  the  Company’s  Board  of 
Directors adopted a Rights Agreement and declared a 
dividend  distribution  of  one  right  per  share  of  the 
Company’s common stock to shareholders of record as 
of  May  17,  1999.  In  addition,  the  Rights  Agreement 
provides that one right will attach to each share of the 
Company’s  common  stock  issued  after  May  17,  1999 
until  the  tenth  business  day  following  a  public 
announcement  that  a  person  or  group  has  acquired, 
obtained  the  right  to  acquire  or  made  a  tender  or 
exchange  offer  for  20%  or  more  of  the  outstanding 
shares  of  the  Company’s  common  stock  (such  tenth 
business day, the “Distribution Date”).

  Currently, the rights are not exercisable but trade 
automatically  with  the  Company’s  common  stock 
shares. The rights become exercisable on the Distribu-
tion Date. Each right will entitle the holder, other than 
the  acquiring  person  or  group,  to  purchase  one  one-
hundredth  of  a  share  (a  “Unit”)  of  the  Company’s 
Series A Junior Participating Preferred Stock at a pur-
chase  price  of  $80  per  Unit,  subject  to  adjustment  as 
described  in  the  Rights  Agreement  (the  “Purchase 
Price”).  All  rights  beneficially  owned  or  acquired  by 
the  acquiring  person  or  group  will  become  null  and 
void as of the Distribution Date. If an acquiring person 
or group acquires 20% or more of the Company’s out-
standing common stock, each rights holder, other than 
the acquiring person or group, upon exercise of his or 
her rights and payment of the Purchase Price, will sev-
erally have the right to receive shares of the Company’s 
common  stock  having  a  value  equal  to  two  times  the 
Purchase  Price  or,  at  the  discretion  of  the  Board  of 
Directors,  upon  exercise  and  without  payment  of  the 
Purchase  Price,  will  have  the  right  to  purchase  the 
number  of  shares  of  the  Company’s  common  stock 
having a value equal to two times the Purchase Price 
at a 50% discount.

p.46

 
 
 
 
 
 
FINANCIAL INFORMATION BY QUARTER (UNAUDITED)

(In thousands, except for per share and price data)

December 31

April 1

July 1

September 30

Quarter Ended

2006
Operating results:
  Net sales
  Gross profit
  Earnings from continuing operations
  Earnings (loss) from discontinued operations
  Net earnings
Per share data:
Basic:
  Earnings from continuing operations
  Earnings (loss) from discontinued operations
  Net earnings
Diluted:
  Earnings from continuing operations
  Earnings (loss) from discontinued operations
  Net earnings
Stock prices(1)
  High
  Low
Cash dividends declared

2005
Operating results:
  Net sales
  Gross profit
  Earnings from continuing operations
  Earnings (loss) from discontinued operations
  Net earnings
Per share data:
Basic:
  Earnings from continuing operations
  Earnings (loss) from discontinued operations
  Net earnings
Diluted:
  Earnings from continuing operations
  Earnings (loss) from discontinued operations
  Net earnings
Stock prices(1)
  High
  Low
Cash dividends declared

(1)   Prices adjusted to reflect 2-for-1 stock split on June 16, 2006.

$75,604
17,113
8,013
(335)
7,678

$ 79,776
16,979
7,845
(444)
7,401

$91,644
18,486
9,066
(1,184)
7,882

$82,483)
18,293
9,453
626
10,079

0.43
(0.02)
0.41

0.42
(0.02)
0.40

8.68
6.89
0.03

0.43
(0.02)
0.41

0.42
(0.02)
0.40

29.70
8.13
0.03

0.50
(0.07)
0.43

0.50
(0.07)
0.43

30.00
18.77
0.03

Quarter Ended

0.52
0.04
0.56

0.52
0.03
0.55

24.85
16.33
0.03

January 1

April 2

July 2

October 1

$65,063
13,157
5,059
57
5,116

$ 72,015
11,589
4,425
619
5,044

$85,646
17,952
8,600
(101)
8,499

$86,596
15,200
6,415
(29)
6,386

0.28
—
0.28

0.27
—
0.27

10.95
6.16
—

0.24
0.03
0.27

0.23
0.03
0.26

9.99
6.88
—

0.46
(0.01)
0.45

0.45
(0.01)
0.44

7.62
4.07
0.03

0.34
—
0.34

0.34
—
0.34

8.63
5.80
0.03

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES p.47

SELECTED FINANCIAL DATA—FIVE-YEAR HISTORY

Year Ended

(52 weeks)
September 30,  
2006

(52 weeks) 
October 1,  
2005

(53 weeks) 
October 2,  
2004

(52 weeks) 
September 27,  
2003

(52 weeks) 
September 28,  
2002

$329,507
70,871

$309,320
57,898

$298,754
78,956

$184,868
19,632

$194,201
23,505

16,996
669
—

34,377

16,175
3,427
—

21,194
5,832
—

11,165
4,126
—

10,718
3,596
2,839

24,499

32,035

9,512

(4,022)

(1,337)

546

(546)

(2,790)

(11,162)

—
33,040

—
25,045

—
31,489

—
6,722

(10,538)
(25,722)

$         1.88

$           1.31

$         1.85

$      0.56

$       (0.24)

(0.08)

—
1.80

1.86

(0.07)

—
1.79
0.12

0.03

—
1.34

1.29

0.03

—
1.32
0.06

$    56,938
55,217
166,596
—
122,438

$       51,662
40,970
138,276
11,860
97,036

$     61,253
38,897
151,291
52,368
71,211

(0.03)

(0.16)

—
1.82

—
0.40

1.78

0.55

(0.03)

(0.16)

—
1.75
—

—
0.39
—

$   41,354
40,201
132,930
69,453
31,272

(0.66)

(0.62)
(1.52)

(0.24)

(0.66)

(0.62)
(1.52)
—

$  32,421
43,809
136,388
72,520
23,324

$    44,835
18,959
5,107

$       44,460
6,302
5,627

$     28,122
2,921
6,209

$    5,290
933
5,143

$    9,446
198
5,440

621

655

669

677

669

(In thousands, except for per share amounts)

Operating Results:
  Net sales
  Gross profit

 Selling, general and administrative 

expense

Interest expense

  Restructuring charges

 Earnings (loss) from continuing oper-
ations before accounting change
 Earnings (loss) from discontinued 

operations

 Cumulative effect of accounting 

change

  Net earnings (loss)

Per Share Data:
  Basic:

 Earnings (loss) from continuing 
operations before accounting 
change

 Earnings (loss) from discontinued 

operations

 Cumulative effect of accounting 

change

  Net earnings (loss)

  Diluted:

 Earnings (loss) from continuing 
operations before accounting 
change

 Earnings (loss) from discontinued 

operations

 Cumulative effect of accounting 

change

  Net earnings (loss)
  Cash dividends declared

Financial Position:
  Working capital
  Property, plant and equipment, net
  Total assets
  Total long-term debt
  Shareholders’ equity

Cash Flows:

 Net cash provided by operating  

activities

  Capital expenditures
  Depreciation and amortization

Other Data:
  Number of employees at year-end

p.48

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
CORPORATE INFORMATION

BOARD OF DIRECTORS

Louis E. Hannen (1)
Retired Senior Vice President  
Wheat, First Securities, Inc.

Charles B. Newsome (2)
Executive Vice President  
Johnson Concrete Company

Gary L. Pechota (1)
Retired Chairman, President and  
Chief Executive Officer 
Giant Cement Holding, Inc.

W. Allen Rogers II (1)
Principal  
Ewing Capital Partners, LLC

William J. Shields (2)
Retired Chairman and  
Chief Executive Officer  
Co-Steel, Inc.

C. Richard Vaughn (2,3)
Chairman  
John S. Clark Company, Inc.

Howard O. Woltz, Jr.(3)
Chairman of the Board  
Insteel Industries, Inc.

H.O. Woltz III (3)
President and Chief Executive Officer  
Insteel Industries, Inc.

(1)   Member of the Audit Committee
(2)  Member of the Executive Compensation 

Committee

(3)  Member of the Executive Committee

EXECUTIVE OFFICERS

H.O. Woltz III
President and Chief Executive Officer

Michael C. Gazmarian
Chief Financial Officer and Treasurer

James F. Petelle
Vice President—Administration  
and Secretary

SHAREHOLDER INFORMATION

Corporate Headquarters
1373 Boggs Drive  
Mount Airy, North Carolina 27030-2148  
(336) 786-2141

Independent Public Accountants
Grant Thornton LLP  
Greensboro, North Carolina

Annual Meeting
Insteel shareholders are invited to attend 
our annual meeting which will be held at 
10:00 A.M. on Tuesday, February 13, 2007, 
at the Cross Creek Country Club,  
845 Greenhill Road,  
Mount Airy, North Carolina.

Common Stock
The Common Stock of Insteel Industries, 
Inc. is traded on the NASDAQ Global 
Market under the symbol IIIN. At 
December 6, 2006, there were 1,142  
shareholders of record.

Shareholder Services
For change of name, address, ownership  
of stock; to replace lost stock certificates;  
or to consolidate accounts, please contact:

American Stock Transfer &  
Trust Company 
59 Maiden Lane 
New York, New York 10038 
(866) 627-2704 
www.amstock.com

Investor Relations
For information on the Company,  
additional copies of this report,  
Form 10-K, or other financial infor-
mation, contact Michael C. Gazmarian, 
Chief Financial Officer and Treasurer,  
at the Company’s headquarters. You  
may also visit the Investor Information 
section on the Company’s Web site  
at www.investor.insteel.com

INSTEEL INDUSTRIES, INC. AND SUBSIDIARIES

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INSTEEL INDUSTRIES, INC.
1373 Boggs Drive, Mount Airy, North Carolina 27030-2148  
phone (336) 786-2141  
www.insteel.com

LISTED ON 

  UNDER THE SYMBOL “IIIN”