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PFB Corporation

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FY2010 Annual Report · PFB Corporation
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2010 Annual Report
Leadership in a Sustainable World

notice of meeting

contentS

The Annual Meeting of Shareholders of PFB Corporation will 

Corporate Profile 

be held on May 26, 2011, at 1:30 p.m. (MST) at the offices of 

Financial Overview 

PFB Corporation which are located at:

100, 2886 Sunridge Way NE

Letter to Shareholders 

The PFB Product Story 

Sustainability Reporting 

Calgary, Alberta, T1Y 7H9, Canada.

Management’s Discussion and Analysis 

Management’s Report 

Shareholders who are unable to attend the Annual Meeting 

Auditors’ Report 

are requested to complete and return the Form of Proxy at 

Consolidated Financial Statements 

their earliest convenience.

Notes to the Consolidated Financial Statements 

Corporate Information 

2

2

3

4

20

24

56

57

58

61

86

PFB Corporation - Annual Report 2010

1

corporate profile

PFB Corporation supports sustainability. We manufacture innovative, high-quality insulating building products and technologies 

that are the core of energy-efficient residential and commercial structures.  

“Better Building Ideas from PFB” offer solutions to customers that enable them, through the use of our insulation products 

and insulating building systems, to conserve scarce energy resources and reduce operating costs in buildings resulting in 

a reduction of harmful emissions into the atmosphere. PFB conducts its operations responsibly; mindful of the economic, 

environmental and social impacts that its operations have on customers, employees, shareholders and the communities in 

which we operate.

Our manufacturing operations are based in eleven facilities in Canada and the United States. Our long term revenue growth 

strategy is built on extending the presence of our brands across North America.

Shares of PFB Corporation are listed for trading on the Toronto Stock Exchange under the symbol “PFB”.

financial overview

Years ended December 31, 2010, 2009, 2008, 2007, and 2006
(Thousands of dollars except per share data)

Operating Results 
Sales 

Gross profit 
Income before other expenses, interest and taxes 
Net income 
Funds provided by operations 1 

2010 

2009 

2008 

2007 

2006

$ 65,580 

$ 65,930 

$ 79,810 

$ 82,918 

$ 78,218

16,864 
3,206 
1,874 
5,321 

19,847 
5,654 
3,690 
8,131 

17,849 
1,666 
700 
4,189 

22,731 
5,718 
3,903 
6,790 

21,543
7,858
4,977
7,205

Per Common Share Data 
Earnings per share – Basic 
Earnings per share – Diluted 
Dividend paid per share – Regular  
Funds provided by operations 2 
Book value 3 

0.28 
0.28 
0.24 
0.81 
6.83 

0.56 
0.56 
0.24 
1.24 
6.79 

0.11 
0.11 
0.24 
0.64 
6.45 

0.61 
0.60 
0.24 
1.17 
6.57 

0.79
0.79
0.24
1.14
5.70

Non-GAAP financial measures do not have any standardized meaning prescribed by GAAP and are therefore unlikely to be comparable to similar measures presented by other issuers. Definitions of non-
GAAP measures used in the above table along with relevant other notes are as follows:

 Funds provided by operations is defined as cash flow from operations before changes in non-cash working capital. 

1 
2  Funds provided by operations per share is defined as cash flow from operations before changes in non-cash working capital divided by the weighted average number of shares issued and outstanding.
3  Book value per share is defined as shareholders’ equity divided by the actual number of common shares outstanding at December 31.

2

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
letter to
ShareholderS

Financial results achieved by PFB Corporation during 2010 were reduced from those achieved in 
2009 although sales volumes improved and revenues remained relatively constant. Gross margins 
were reduced during the year as a result of higher raw material costs and this adverse impact affected 
bottom line earnings. Other indirect costs showed continued improvement during the year but with 
no opportunity to raise prices to customers during the year, the margin squeeze resulted in lower 
operating profits and lower earnings per share. Nevertheless, a strong balance sheet was maintained 
and at year end the company continues to be in excellent financial condition with cash balances 
greater than long-term debt.  

The general economic recovery that began in 2009 continues and provides a reason for optimism. 
The risk scenario in our business environment is centered on the cost of raw materials and other commodity inputs that have led to higher costs 
which are not accompanied by the opportunity to pass these costs on in the form of higher prices to customers. At a point in time, that we expect 
will occur this year, higher prices will be achieved as there is a general recognition of the general necessity for them throughout the economy. Higher 
commodity prices affect everyone and a general rise in price levels is the inevitable result. 

PFB plans to continue its measured pace with regard to capital investment projects and to continue vigilance in maintaining cost efficiencies that 
enable continued profitable operations. Cash management will continue to be a high priority in the year ahead. 

In the fourth quarter, PFB announced it’s intent to acquire Precision Craft Homes. The transaction was closed effective February 1, 2011 at a cost 
of $2,500,000 USD that was satisfied from working capital and a further payment of 166,667 PFB common shares that are subject to earn-out 
provisions over a maximum five year period. A wholly owned subsidiary, named PFB America Corporation, has been formed and its focus will be the 
operation of the Precision Craft, Riverbend Timber Framing and Insulspan operations. 

Last year we initiated the reporting of “Cash flow from operations”. This measure is defined as “cash flow from operations before changes in non-
cash working capital”. This is a non-GAAP financial measure and does not have any standardized meaning prescribed by GAAP and is therefore 
unlikely to be comparable to similar measures presented by other issuers. For the year 2010 this amount was $0.81 per common share while in 
2009 this amount was $1.24.

Our regular quarterly dividends continue at $0.24 per share on an annualized basis and account for approximately 30% of this balance in 2010, 
approximately 20% in 2009. Currently the PFB balance sheet is strong and access to liquidity through existing bank credit lines remains good. 

The core of our corporate strategy remains our support of sustainable development principles in our product offering to our customers and in our 
internal operations. We are working hard to insure that “Better Building Ideas from PFB” meet the needs of the present without compromising the 
ability of future generations to meet their own needs. 

PFB Corporation brands are innovative, high-quality insulating building products and technologies that provide the core for energy-efficient, 
residential and commercial structures. The PFB product offering represents “Better Building Ideas” because our brands, when used alone or more 
effectively integrated together as building systems, provide excellent insulating qualities and structural properties that, in a cost effective way, reduce 
energy consumption in the heating and cooling of buildings where they are incorporated. Our products used in construction of buildings lead to 
reduced energy consumption and reduced operating costs. 

Throughout our operations we are constantly measuring and attempting to reduce our inputs of energy, water and materials in the manufacturing 
process.  We attempt to increase our output of products and reduce waste and emissions through our ISO quality programs. 

As part of our focus on sustainability, we are attentive and respectful of our relationship with our employees. Our objective is to provide a safe and 
dignified work environment. We recognize the individual accomplishments and contributions made by each employee. We expect our employees 
to continuously improve their skills and expertise to support their growth within the organization. We thank them for their diligence and continued 
support of our teams’ efforts.

Respectfully submitted on behalf of the Board,

c. alan Smith
President and Chief Executive Officer

March 3, 2011

PFB Corporation - Annual Report 2010

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Vertically integrated for better building ideas

What’s the best Way to build green? 
There are as many different opinions as there are experts. But one thing the experts agree on is 

the importance of a high performance building envelope. Loading a home with solar panels and 

high tech systems may capture all the attention, but behind every LEED® Platinum project is a 

building shell that is responsible for conserving energy and reducing greenhouse gas emissions.

From popular green building programs like LEED® for Homes and the National Green Building 

Standard, to the ultra-energy-efficient Passive House certification, insulating building products 

from PFB provide a direct route to the upper echelons of sustainable construction.

learn about leed®
LEED®, is the acronym for Leadership in Energy and Environmental Design, which was launched 

in March 2000.

LEED® is an internationally recognized green building certification system. It provides third-

party verification that a building or community was designed and built using strategies aimed 

at improving performance across all the metrics that matter most. These include energy 
savings, water efficiency, CO2 emissions reduction, improved indoor environmental quality, and 
stewardship of resources and sensitivity to their impacts.

Learn more @ http://www.usgbc.org/ 

4

PFB Corporation - Annual Report 2010

Plasti-Fab® EPS insulation can be used in a variety of applications, 
including flat roofs, energy-efficient retrofits, and crucial under-slab 
insulation.  Plasti-Fab products are manufactured without HCFCs 
and maintain a stable R-value over the life of a building.

    twitter.com/PlastiFab

The Advantage ICF System® combines the strength and durability 
of concrete with a continuous layer of EPS insulation for superior 
insulation and air tightness.

    twitter.com/AdvantageICF

Insulspan® Structural Insulating Panels (SIPs) offer unmatched energy 
performance with their solid EPS core and continuous air barrier.  
Insulspan’s ready-to-assemble system also helps builders save 
valuable framing time and labor costs.

    twitter.com/InsulspanSIPS

Riverbend® Timber Framing is one of North America’s premier 
suppliers of precision-cut timber frames. Inside Riverbend’s award-
winning design department, the elegance of a natural wood timber 
frame meets cutting edge insulating building products from PFB to 
create fully integrated, sustainable homes.

    twitter.com/RiverbendTF

To see our products in action, visit our 
YouTube Channel:

http://www.youtube.com/user/PFBCorporation

Individually, PFB products are powerful insulating components for reducing home energy use. Together, 

they are much more: a certification-level building envelope for any sustainable project.  The PFB line of 

products creates a whole-building solution, an opportunity to reach net-zero energy, and the future of 

sustainable building. That is better building, from PFB.

PFB Corporation - Annual Report 2010

5

When a tree fell on the Baker family cottage in Lakeside, Ohio, it 

crushed what had been the family’s beloved summer getaway for 

the past 15 years.  For owner Frank Baker, there was little doubt 

that he would rebuild his family’s cabin, and that he would rebuild 
it green. 

As a former engineer and founder of both Insulspan and 

Riverbend Timber Framing, Baker has devoted 35 years to 

advancing sustainable homebuilding technology.  He set his sights 

on the Emerald Level of the National Green Building Standard, the 

top tier of one of the most comprehensive green building rating 

A storm caused a large 
tree to fall and damage the 
Baker’s original lakeside 
cottage beyond repair.

systems available.

6

PFB Corporation - Annual Report 2010

Energy efficiency is a key element in any 

sustainable home to reduce greenhouse gas 

emissions and homeowner operating costs.  

Baker was able to cut energy use in his 

1,652 sq. ft. home by over 30 percent using 

sustainable insulating building products from 

PFB Corporation.

“You can forget all the rest if you haven’t done 

a good job on the building envelope,” said 
Baker.  “the building envelope is what 
ultimately determines the overall energy 

consumption of the building.”

Assembling a certification-level building 

envelope begins below grade with Plasti-Fab 
DuroFoam® insulation installed beneath the 
slab.  Made with sustainable EPS insulation, 

“

You can forget all the rest if you haven’t 
done a good job on the building envelope, 
the building envelope is what ultimately 
determines the overall energy consumption 
of the building. - Frank Baker

DuroFoam prevents heat loss through the concrete slab and will save over one hundred times 

the energy required to produce the product over the home’s lifetime.

“You have to consider the entire envelope in a highly energy-efficient home,” said Baker.  “You 

can’t leave an area as substantial as a crawlspace ignored; and EPS is a very economical and 

sustainable way to insulate it.” 

To insulate the home’s below grade walls, Baker constructed the basement with the Advantage 

ICF System.  Above grade, Insulspan structural insulating panels (SIPs) provide equivalent 
insulation and air tightness for consistent whole-house performance. 

For Baker, the PFB products offered a complete sustainable solution for his new home and 

greatly simplified the process of meeting the National Green Building Standard.  Alone, each of 

the products delivers enhanced energy efficiency, but together they create a complete system 

for optimum whole-house performance, better indoor air quality, and an efficient use of natural 

resources.

PFB Corporation - Annual Report 2010

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“Once you’ve used PFB products for the building envelope, you are in line to achieve at least a 

Silver level on the National Green Building Standard, and Gold is easy to achieve from there,” 

he said.  “PFB’s insulating products alone garner 248 points of the necessary 406 to meet the 

Silver level.”

Beneath the exterior is an exposed timber 

frame that ties the home to its 100-year-old 

predecessor and blends with the historic 

Lakeside community.  A team of experienced 

designers at Riverbend Timber Framing 

designed the home to maximize passive 

solar gain and further reduce the need for 

mechanical heating. 

“

Once you’ve used PFB insulating building 
products for the building envelope, you are 
in line to achieve at least a Silver level on 
the National Green Building Standard, and 
Gold is easy to achieve from there.  

- Frank Baker

“One of the services that PFB provides is design, and green building starts with good design,” 

said Baker.  “Once you have a well-designed and well-insulated building envelope, the demand 

on the HVAC system will be miniscule compared to most other buildings.”

Incorporating PFB products provided Baker with more benefits than just energy efficiency.  

Both the SIPs and ICFs used in his cottage earned points as resource-efficient structural 

products.  With PFB’s commitment to environmental sustainability, none of its insulating building 

products contain volatile organic compounds and most factory waste is recycled into other EPS 

products. 

“Knowing that any scrap that occurred during the fabrication process would be recycled into 

other products is assuring and helped us qualify for additional green certification points,” said 

Baker.  “Because PFB designs and manufactures a whole range of insulating materials that can 
be incorporated into the entire building envelope, PFB is the one-stop shop of choice.”

8

PFB Corporation - Annual Report 2010

Since transitioning from his career as an executive at General Motors to homebuilding in 1996, 

Bob Burnside has built his business around delivering high quality and sustainable custom 

homes. One of Fireside Home Construction’s flagship homes, Burnside’s Inn, was the first home 

in the state of Michigan to receive LEED® for Homes Platinum certification and won an Energy 
Value Housing Award from the U.S. Department of Energy.

When building to such a rigorous standard as LEED® Platinum, a whole-building design strategy 

is a crucial element in reaching the strict energy efficiency requirements.  

 “We look at the house as a complete system.  We try to maximize the efficiency of all the 

pieces, but they have to be designed to work in concert as a system,” said Burnside.  “The 

building envelope is one of the most significant factors.  You can install the most efficient 

furnace in the world, but if a house is leaky, the heat is going to be leaking to the outside.”

PFB Corporation - Annual Report 2010

9

Burnside chose the complete line of PFB 

insulating products for the building envelope 

as a sustainable solution to boost energy-

efficiency and help him meet the requirements 

of the LEED® rating system.  Starting with the 

Advantage ICF System below grade, Burnside 

focused on maintaining a well-insulated and 

airtight building envelope with the Insulspan 

SIP system for the above-grade walls and 

roof of the home.

“The SIPs and ICFs work perfectly together 

because they allow you to continue the high 

R-value and tightly sealed space as you 

transition from one system to the other,” said 

Burnside.

The home is supported by an elegant timber 

frame designed and manufactured by 

Riverbend Timber Framing.  Burnside credits 

the home’s designers, Marty Birkencamp and 

Jake Lappan, with tailoring the home’s design 

for maximum energy and material efficiency.

Burnside’s Inn, was the first home in the state of 
Michigan to receive LEED® for Homes Platinum 
certification and won an Energy Value Housing 
Award from the U.S. Department of Energy.

“It starts with the design, and one of the strongest things about working with PFB is that the 

timber frame and SIP packages are designed in the same design department, manufactured in 

the same place, and shipped together,” said Burnside.

With a single source of design and production, all of the building envelope components are 

coordinated for easy assembly and create an integrated building design.  PFB moves beyond 

just providing quality products.  By combining a line of high performance products with award-

winning design, you get a better building, by using PFB products.

“Everything is designed to work together,” said Burnside. “This is what they do.  They are 

experts at it, and it is a real advantage to anyone who wants to build one of these homes.”

10

PFB Corporation - Annual Report 2010

“

Everything is 
designed to work 
together, this is 
what they do.  
They are experts 
at it, and it is a 
real advantage 
to anyone who 
wants to build 
one of these 
homes. 

- Bob Burnside

PFB Corporation - Annual Report 2010

11

12

PFB Corporation - Annual Report 2010

*For Illustrative purposes only, not a representation of code assemblies.

Products working together to build better homes
The energy efficiency achieved in a PFB home is a result of the 

company’s vertically integrated suite of insulating products.  In the 

2,312 square-foot Cattail Lodge, PlastiSpan rigid insulation, Advantage 

insulating concrete forms, Insulspan structural insulating panels and a 

Riverbend timber frame were combined together to create a better building.

The insulating concrete forming system used below grade created a 

comfortable and cozy space in the lower level.  Above ground, the 

beauty and strength of the timber frame adds elegance and charm 

to the home, and allowed the homeowners the design flexibility to 

incorporate cathedral ceilings and large windows that bring in plenty of 

natural light and warmth. 

Enclosing the frame is the structural 

insulating panel system, which created a 

super-tight enclosure that is strong, efficient 

and sustainable. This home boasts the SIP 

system for both the walls and the roof.  PFB’s 

PlastiSpan rigid insulation was used beneath 

floors to insulate the hydronic heating system, 

also known as radiant floor heating. 

Alone these products are effective and 

efficient. Combined together, they create a 

better structure that is built with high-quality 

materials and offers superior energy-efficiency, 

strength & sustainability. 

That is what you get with a PFB home:

Better Building Ideas. 

The Cattail Lodge is a home designed by Riverbend 

Timber Framing. To see more of this home visit:
http://www.riverbendtf.com/galleries/gallery_
cattaillodge.html

*For Illustrative purposes only, not a representation of code assemblies.

PFB Corporation - Annual Report 2010

13

the timber frame - riVerbend timber framing
In timber framing, wooden posts and beams are joined with a centuries-old mortise-and-tenon 

technique. One of the timber elements has wood cut away, leaving a tongue or “tenon” at its 

end. The piece it joins has a pocket or “mortise” carved out to accept the tenon. Once the 

pieces are precision cut and fitted together, wooden pegs are driven through the joint to keep 

the mortise and tenon from separating.

We believe traditional wooden joinery is the best way to construct a durable and inherently 

beautiful framework.

the floor - PlastisPan hydronic 
insulation
PlastiSpan insulation board is used as a 

component in the hydronic heating systems 

(also known as Radiant floor heating) where 

uniform heat distribution is desired throughout 

a floor area. PlastiSpan insulation ensures that 

heat loss will be minimized and the entire floor 

area will be warmed faster.

PlastiSpan insulation is ideal for use beneath 

concrete slabs as a component in radiant 

floor heating systems as an effective means 

to heat basements and turn them into 

comfortable living space.” 

14

PFB Corporation - Annual Report 2010

*For Illustrative purposes only, not a representation of code assemblies.

 
the foundation - adVantage icf
The Advantage ICF System is a patented 

insulating concrete forming system consisting 

of two layers of expanded polystyrene (EPS) 

insulation connected with web connectors 

molded into the EPS insulation.

When the installed Advantage ICF System 

blocks are filled with concrete, an insulated, 

monolithic concrete wall of uniform thickness is 

formed. The result is a superior, energy-efficient 

wall that will provide long-term energy cost 

savings while adding resale value to the building.

the enVeloPe - insulsPan siPs
Structural insulating panel systems (SIPS) 

provide a building envelope that is strong, 

energy-efficient, and comfortable to live in. With 

the numerous sustainability attributes of panels, 

they are ideal for incorporating in LEED certified 

projects. 

SIPS are an “insulation sandwich” made of 

two sheets of structural oriented strand board 

(OSB) laminated to a continuous core of 

expanded polystyrene insulation (EPS).  The 

resulting panel can be used for walls and 

roofs, allowing the structure to be erected 
and insulated in one step.  The span of solid 

insulation leaves no room for air movement, 

vastly improving energy efficiency compared 

to traditionally framed construction.

*For Illustrative purposes only, not a representation of code assemblies.

*For Illustrative purposes only, not a representation of code assemblies.

PFB Corporation - Annual Report 2010

15

simPly, better buildings
Energy efficiency is just as important in a commercial structure as it is for a home.

PFB Better Building Ideas are used in a multitude of commercial applications and result in an 

energy-efficient building system. These applications include GeoSpan compressible fill material 
beneath the grade beam, PlastiSpan insulation for insulating the foundation wall, PlastiSpan 

insulation for insulating the concrete slab, PlastiSpan insulation as the insulating component in 

the Exterior Insulation Finish System (EIFS), and PlastiSpan tapered roofing insulation.

16

PFB Corporation - Annual Report 2010

*For Illustrative purposes only, not a representation of code assemblies.

As you move up to the above ground portion 

of the building, the walls are insulated with 

PlastiSpan insulation which, when used as a 

component in EIFS, provides a fully insulated wall.  

But don’t forget the roof! Insulating the roof 

is integral to the success of the structure’s 

overall  energy efficiency.

PlastiSpan tapered roof insulation ensures 

positive drainage while maintaining the economic 

advantages of a structurally flat roof deck. 

The PlastiSpan tapered roof insulation system 

completes an energy-efficient structure. 

PlastiSpan insulation reduces heat loss to 

improve the energy efficiency of heating 
and cooling systems, and can be used in 

either new construction or remodeling and 

renovation projects.

not Just for structures
The suite of PFB Better Building Ideas 

extends beyond uses in homes or commercial 

structures. With sustainability and conservation 

being a key incentive, PFB Better Building 

Ideas are used for geotechnical applications, 

buoyancy, and packaging.

insulating from the ground uP
GeoSpan compressible fill material is an 

engineered product designed to act as a 

compressible inclusion beneath concrete 

structures to reduce the effect of expansive soils.  

With its outstanding resistance to moisture 

absorption, PlastiSpan exterior foundation 

insulation provides dependable long-term 

thermal performance for foundation walls.

PlastiSpan insulation used to insulate 

underneath a concrete slab reduces heat loss 

to the soil to reduce energy consumption.  It 

can also be used as a component in hydronic 

floor heating systems.

I love working with energy-efficient 
products—there is really no other way to 
build, - Scott Jackel

“

*For Illustrative purposes only, not a representation of code assemblies.

PFB Corporation - Annual Report 2010

17

the roof - PlastisPan taPered 
roof insulation
PlastiSpan tapered roof insulation provides 

the required positive slope to drain water 

while retaining the structural and economic 

advantages provided by a flat roof deck. 

PlastiSpan tapered roof insulation board can 

be used in new roof or reroofing projects of 

all sizes. It is suitable for use with all types of 

roofing systems, which makes it an ideal, cost-

effective roofing solution.

the walls - PlastisPan foundation
wall insulation
PlastiSpan or DuroFoam insulation board can 

be used as an exterior insulating sheathing 

over wood or steel studs to increase the 

thermal resistance of a wall to any desired 

value. To obtain maximum energy efficiency, 
a layer of PlastiSpan insulation should be 

placed over the entire exterior of the building 

envelope.

18

PFB Corporation - Annual Report 2010

*For Illustrative purposes only, not a representation of code assemblies.

the finish - PlastisPan efs 
insulation board
PlastiSpan EFS insulation is a moulded 

expanded polystyrene (EPS) insulation board 

used in Exterior Insulation Finish Systems 

(EIFS). EIFS are non-load bearing exterior 

wall cladding systems typically consisting of 

PlastiSpan EFS insulation with an exterior 

finish applied to it. 

PlastiSpan EFS insulation when used in EIFS 

applications covers the outside of a building 

so that the inside of the structure is protected 

from wide climatic temperature fluctuations. 

This reduces expansion and contraction of the 

structure and stabilizes interior temperatures.

the foundation - geosPan 
comPressible fill material
GeoSpan compressible fill materials are 

expanded polystyrene (EPS) products 

designed to act as a compressible medium, 

reducing potential forces on structures in the 

event soil expansion occurs after construction 
is completed. They are designed for use 

beneath structures that are self-supporting 

(typically supported on pile foundations).

GeoSpan compressible fill materials act as a 

compressible medium between the expansive 

soil and the structure to reduce long-term 

stresses transferred to the structure.

*For Illustrative purposes only, not a representation of code assemblies.

*For Illustrative purposes only, not a representation of code assemblies.

PFB Corporation - Annual Report 2010

19

SUStainaBilitY 
throUgh action

Waste

emissions

Waste is a significant issue for manufacturers like PFB, both

Our focus has always been to reduce greenhouse-gas 

from a cost perspective and its environmental impact. PFB is

emissions by using fossil fuels more efficiently.

continually looking for ways to eliminate waste by reusing and 

recycling.

PFB has an ongoing initiative underway to substitute 

raw material inputs with materials that contain less VOC 

Total waste to landfill was reduced significantly in 2010. 

expanding agent. In 2008, 7% of raw materials consumed 

This was achieved by introducing products that support 

contained reduced levels of VOCs. In 2009, we further 

in-process waste recycling, by diverting scrap materials to 

increased usage of low VOC materials to 26%. In 2010, we 

alternate recycling streams and by improving production yields.

successfully increased the usage of low VOC alternatives to 

59% of the total input. These changes resulted in a significant 

reduction in VOC emissions per unit output.

For more information on our sustainability initiative, visit: 
www.pfbsustainability.com 

    twitter.com/FrankGreenSpeak

          http://franksgreenspeak.com/

energy

Total electricity and natural gas consumption in our operations

remained relatively unchanged in 2010 over the previous year.

During 2010, operations were able to maintain energy efficiency 

levels by aligning energy consumption to production levels. 

PFB will continue conducting energy audits and identifying ways 

of improving the efficiency of its operations, equipment, and 

buildings.

20

PFB Corporation - Annual Report 2010

GHG emiSSiOnS vS. SavinGS POtential

Carbon dioxide, the principal green house gas (GHG) 

emitted, arises from burning natural gas and other fuels in 

our production operations. We calculate and report GHG 

emissions in metric tonnes.

GHG Savings 

GHG

10,138
Metric 
Tonnes CO2

10,211
Metric 
Tonnes CO2

8,958
Metric 
Tonnes CO2

9,068
Metric 
Tonnes CO2

estimated 
ghg 
reductions 
per Year 
from pfB 
insulation 
Sold in 2010*

Our insulating products provide customers with the means 

to reduce their energy consumption and, consequently, their 

2007

2008

2009

2010

GHG emissions. In 2010, PFB emitted 9,068 metric tonnes 

of CO2 equivalents from its operations. The estimated GHG 
reductions that could be achieved if all of the EPS insulation 

products made by PFB in 2010 were applied to exterior 

walls of single family residential housing in USA/Canada 

would be 58,161 metric tonnes. A ratio of 6 to 1. Through 

improvements in the energy-efficiency of our processes we 

intend to focus on reducing our GHG emissions to further 

improve the net benefits provided by our products.

*Estimated GHG emissions reductions potential due to the installation of PFB foam 

insulation products sold during the reporting year - estimates based on data in “Energy and 

Greenhouse Gas Savings for EPS Foam Insulation Applied to Exterior Walls of Single Family 

Residential Housing In The U.S. and Canada”, Franklin Associates Ltd. February 2009.  

GHG savings based on reduction in heating when insulation installed as per assumptions in 

the Franklin report.  Note that other insulation materials will provide equivalent reduction in 

energy and GHG savings if installed to the same level of thermal performance.

eneRGy USeD in makinG PFB PRODUCtS 
vS. eneRGy SaveD By CUStOmeRS

The energy savings potential from using PFB’s insulating 

products over the minimum expected lifetime of those 

products (assumed to be 50 years) exceeds the amount of 

energy consumed in the manufacturing process by a ratio of 

approximately 120:1.

*Estimated energy savings due to the installation of PFB foam insulation products per unit 

mass. Estimates based on data in “Energy and Greenhouse Gas Savings for EPS Foam 

Insulation Applied to Exterior Walls of Single Family Residential Housing In The U.S. and 

Canada”, Franklin Associates Ltd. February 2009. Energy savings based on reduction in 

heating when insulation installed as per assumptions in the Franklin report. Note that other 

insulation materials will provide equivalent reduction in energy and GHG savings if installed to 

the same level of thermal performance.

** Direct production energy includes embodied energy in raw materials as per “Energy and 

Environmental Profile of the US Chemical Industry”, May 2000 by Energetics Inc. for US 

Department of Energy.

a ratio of 6:1

58,161
Metric Tonnes CO2

Production energy** 

50 year energy Saving Potential*

13,042
MJ/kg

a ratio of 120:1

110.3
MJ/kg

109.3
MJ/kg

109.0
MJ/kg

109.0
MJ/kg

2007

2008

2009

2010

50 year energy 
Saving* Potential

PFB Corporation - Annual Report 2010

21

electricity (1000 kWh) 

Gas (1000 m3)

8,866

8,491

8,131

8,393

DiReCt eneRGy

4,223

4,254

3,733

3,779

We measure and monitor the total amount of electricity and 

natural gas consumed by our operations. 

Energy usage in 2010 increased marginally over the 

previous year. Production output in 2010 was comparable 

to 2009; however, we experienced an increase in electricity 

consumption. PFB will continue to monitor its energy 

consumption to identify potential efficiency improvements and 

energy reduction projects. A number of projects are planned 

2007

2008

2009

2010

in 2011 focussed on reducing electricity consumption in our 

manufacturing facilities.

measured as per unit output of ePS foam

WaSte

0.072
per unit 
output 

0.066
per unit 
output 

0.065
per unit 
output 

0.048
per unit 
output 

Waste per unit output improved considerably in 2010 over 

previous years due to increased efforts to recycle in-process 

waste materials. At our location in Crossfield, Alberta, we 

installed equipment which facilitated recycling in-process 

foam waste into saleable polystyrene. Efforts will continue 

in 2011 to identify more sustainable methods for reducing 

2007

2008

2009

2010

waste in our production streams.

Water m3 

Water Discharge m3

WateR

125,458

109,537

109,264

122,700

56,456

49,292

55,215

49,169

Our operations consumed less water in 2010 over the 

previous year. This was due to equipment and process 

improvements in one of our facilities. Installation of new 

equipment allowed us to reuse cooling water multiple times 

and thus reduce overall raw water consumption. Efforts will 

continue in 2011 on identifying further ways of reducing raw 

water consumption through elimination and reuse.

2007

2008

2009

2010

22

PFB Corporation - Annual Report 2010

RaW mateRial USaGe PeR Unit OF 
PRODUCt OUtPUt

We measure inputs of raw materials as a ratio of product 

output to tell us how well we are doing in the conversion 

process. For EPS foam, we measure inputs and outputs in 

tonnes and a lower conversion ratio indicates higher levels of 

recycling. For structural insulating panels, we measure inputs 

of oriented strand board (OSB) and outputs of panels in m2. A 

lower conversion ratio indicates an improvement in yield.

Note – in 2010 the calculation method was changed to allow 

us to monitor and quantify the reuse of in-process waste. The 

new calculation method has been applied to all historical data 

indicated in the chart. This new calculation method provides 

a more relevant measurement of raw material usage, process 

yield and reuse of in-process waste.

PFB emiSSiOnS PeR Unit OF PRODUCt 
OUtPUt

The key emissions that we track are GHG’s, VOCs, NOx 
and SOx. We monitor the ratio of tonnes emitted as a ratio 
of tonnes of EPS foam produced. Reductions in the ratios 

indicate better performance.

Reduction in emissions per unit of foam products produced 

continued in 2010 as efforts to introduce raw materials with 

lower VOC content continued. PFB’s long term plan is to 

continue converting products and manufacturing processes 

to use lower VOC raw materials to continuously reduce our 

impact on the environment.

2007 

2008 

2009 

2010

6
2
2

.

2
2
2

.

9
1
2

.

2
2
2

.

0
1
1

.

7
0
1

.

0
1
1

.

9
0
1

.

expandable 
Polystyrene Resin 
(tonne) Per tonne 
ePS Products

OSB (m2) Per m2 
Panels

measured as units of input per unit output

2007 

2008 

2009 

2010

8
7
6
.
0

1
5
6
.
0

0
2
6
.
0

9
3
6
.
0

0
5
0
.
0

1
5
0
.
0

7
4
0
.
0

4
4
0
.
0

ghg 
(tonne)

voc
(tonne)

the emissions of nox and Sox both represent less than 0.5kg 
per tonne of product produced.

PFB Corporation - Annual Report 2010

23

 
2010

ManageMent’s 
Discussion
anD analysis

adviSor Y regarding forward-
looKing StatementS

Securities laws encourage public issuers to disclose forward-looking information in 

their management’s discussion and analysis (MD&A) so that investors can get a better 

understanding of the company’s future prospects and make informed investment decisions.

Forward-looking information and statements included in this MD&A about PFB’s objectives and 

management’s expectations, beliefs, intentions or strategies for the future are not guarantees 

of future performance and should not be unduly relied upon. 

All forward-looking statements reflect management’s current views as at March 3, 2011, with 

respect to future events, and they are subject to certain risks, uncertainties and assumptions 

that may cause the actual results, performance or achievements to be materially different from 

any future results, performance or achievements expressed or implied by such forward-looking 

statements. 

Such risks, uncertainties and assumptions include, but are not limited to: general economic 

conditions; the cost and availability of capital; actions by government authorities; actions by 

regulatory authorities; availability of raw materials; changes in raw materials prices; currency 

exchange rates; interest rates; competitor activity; industry pricing pressures; seasonality of the 

construction industry; and weather related factors.

You will find a more detailed assessment of the risks that could cause actual results to 

materially differ from our current expectations in the Risk Management and Assessment 

section of this MD&A.

other adviSorieS regarding thiS 
md&a

The following MD&A of the operating results and financial condition of PFB Corporation 

(“PFB” or the “Corporation”) for the years ended December 31, 2010 and 2009 should be 

read in conjunction with the audited consolidated financial statements and related notes 

included in PFB’s 2010 Annual Report.

The consolidated financial statements of PFB are prepared in accordance with Canadian 

generally accepted accounting principles (GAAP) and are prepared in Canadian dollars. 

Canadian GAAP require PFB to make certain estimates and assumptions that affect the 

reported amounts of assets, liabilities, revenues, expenses, and related disclosure of 

contingent assets and liabilities. Management believes that the estimates and assumptions 

are reasonably based on information available at the time that such estimates and 

assumptions were made. These estimates and assumptions have been discussed with the 

Audit Committee of the Board of Directors of PFB Corporation. Actual results may differ under 

different assumptions and conditions.

24

PFB Corporation - Annual Report 2010

BUSineSS overview

PFB, through its wholly-owned subsidiaries and under its “Better Building Ideas from PFB” 

trademark, is a vertically-integrated manufacturer of proprietary insulating building products 

based on closed cell expanded polystyrene (EPS) technology. Products are manufactured in 

nine facilities in Canada and in two facilities in Michigan, USA; and distributed to industrial and 

commercial customers and to the retail market.

Expandable polystyrene resin is manufactured at PFB’s polymer plant located in Crossfield, 

Alberta, for use exclusively in downstream EPS manufacturing operations. Expandable 

polystyrene resin is also sourced from other suppliers to supplement internally produced 

raw materials. Plasti-Fab EPS Product Solutions supply the EPS foam core material used to 

manufacture Insulspan SIPS (Structural Insulating Panel Systems). Riverbend Timber Framing 

structures are typically sold with an accompanying Insulspan SIPS enclosure package.

Plasti-Fab EPS Product Solutions distributes the following products through various channels: 

rigid insulation board; insulating building systems; geotechnical engineered applications; 

buoyancy, and products for packaging and display applications. The Advantage ICF (Insulating 

Concrete Forming) System, Insulspan SIPS, and Riverbend Timber Framing systems are 

leading-edge, energy-efficient building systems that continue to grow in popularity across North 

America.

The Corporation wholly-owns the following operating subsidiaries: Plasti-Fab Ltd. (“Plasti-Fab”) 

and Insulspan Incorporated (“Insulspan”). These subsidiaries operate manufacturing facilities 

and sales operations in the provinces of British Columbia, Alberta, Saskatchewan, Manitoba, 

and Ontario in Canada, and in the State of Michigan, USA. In 2009, two Canadian subsidiaries, 

Riverbend Timber Framing Corporation (“Riverbend”) and PFB Construction Services Ltd. 

(“Construction Services”), were voluntarily dissolved.  Riverbend’s ongoing operations were 

merged with Plasti-Fab and Construction Services ceased operations in 2008.

PFB is committed to 
providing superior quality 
products, excellent 
customer service and expert 
technical knowledge. 

PFB’s primary business focus is manufacturing and selling Plasti-Fab EPS, Advantage ICF, 

Insulspan SIPS, and Riverbend Timber Framing brands of insulating building products that can 

be integrated to create cost-effective and energy-efficient building structures. PFB is committed 

to providing superior quality products, excellent customer service and expert technical 

knowledge. A reputation for quality, service and expertise has positioned PFB as a supplier of 

leading brands in the EPS industry in North America, which also includes the Advantage ICF 

product offering. Insulspan and Riverbend brands are leaders in the SIPS and timber framing 

industries, respectively, across the United States. Revenue growth strategy is built on extending 

the presence of all four brands and product lines across North America.

PFB Corporation - Annual Report 2010

25

financial highlightS SUmmar Y  - Quarterly

Years ended December 31, 2010 and 2009
(Thousands of dollars, except gross profit percentage and per share amounts)

2010 

2009

Sales 
Gross profit 
Gross profit % 
Income (loss) before interest
  and taxes 
Net income (loss) 
Earnings per share: 
  Basic 
  Diluted 

Q2 

Q3 

Q4 

Q1 
$ 16,846  $ 20,425  $ 17,338  $ 10,971 
2,127 
19.4% 

6,141 
30.1% 

4,609 
27.4% 

3,987 
23.0% 

Q3 

Q4 

Q2 
$ 15,856  $ 18,834  $ 19,651 
6,571 
33.4% 

6,169 
32.8% 

4,866 
30.7% 

Q1
$ 11,589
2,241
19.3%

1,172 
699 

2,631 
1,758 

508 
271 

(1,105) 
(854) 

1,401 
1,180 

2,550 
1,594 

2,940 
1,977 

(1,237)
(1,061)

0.10 
0.10 

0.27 
0.27 

0.04 
0.04 

(0.13) 
(0.13) 

0.18 
0.18 

0.24 
0.24 

0.30 
0.30 

(0.16)
(0.16)

PFB’s business exhibits seasonal variations concurrent with those that influence the construction industry, including the variability 
in weather patterns. Typically, reported sales revenues are lowest in the first quarter and highest in the second or third quarters. 

26

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
financial highlightS SUmmar Y  - annual

Years ended December 31, 2010, 2009, 2008, 2007, and 2006
(Thousands of dollars except per share data and selected financial ratios)

Operating Results
Sales 
Gross profit 
Income before other expenses,

interest and taxes 

Net income 
Funds provided by operations 1 

Per Common Share Data
Earnings per share - Basic 
Earnings per share - Diluted 
Dividend paid per share - Regular 
Funds provided by operations 2 
Book value 3 

Financial Condition
Total assets 
Working capital 4 
Capital assets (net) 
Goodwill 
Long-term debt and obligations under 
  capital lease (including current portion) 
Shareholders’ equity 

Selected Financial Ratios
Gross profit margin 5 
Operating profit margin 6 
Net income margin 7 
Current ratio 8 
Return on equity 9 

2010 

2009 

2008 

2007 

2006

$ 65,580 
16,864 

$ 65,930 
19,847 

$ 79,810 
17,849 

$ 82,918 
22,731 

$ 78,218
21,543

3,206 
1,874 
5,321 

0.28 
0.28 
0.24 
0.81 
6.83 

62,860 
16,060 
31,016 
5,887 

8,883 
45,177 

25.7% 
4.9% 
2.9% 
2.86x 
4.2% 

5,654 
3,690 
8,131 

0.56 
0.56 
0.24 
1.24 
6.79 

63,252 
15,167 
31,580 
5,887 

9,663 
44,587 

30.1% 
8.6% 
5.6% 
2.61x 
8.7% 

1,666 
700 
4,189 

0.11 
0.11 
0.24 
0.64 
6.45 

61,668 
11,946 
32,915 
5,887 

10,206 
42,375 

22.4% 
2.1% 
0.9% 
2.22x 
1.6% 

5,718 
3,903 
6,790 

0.61 
0.60 
0.24 
1.17 
6.57 

58,272 
12,093 
25,594 
5,887 

3,487 
43,204 

27.4% 
6.9% 
4.7% 
1.93x 
10.2% 

7,858
4,977
7,205

0.79
0.79
0.24
1.14
5.70

53,136
13,052
23,764
4,044

4,310
38,274

27.5%
10.0%
6.4%
2.20x
14.2%

Non-GAAP financial measures do not have any standardized meaning prescribed by GAAP and are therefore unlikely to be comparable to similar measures presented by other issuers. Definitions of non-
GAAP measures used in the above table along with relevant other notes are as follows:

1  Funds provided by operations is defined as cash flow from operations before changes in non-cash working capital.
2  Funds provided by operations per share is defined as cash flow from operations before changes in non-cash working capital divided by the weighted average number of shares issued and outstanding.
3  Book value per share is defined as shareholders’ equity divided by the actual number of common shares outstanding at December 31. 
4  Working capital is defined as current assets less current liabilities.
5  Gross profit margin is defined as gross profit divided by sales.
6  Operating profit margin is defined as income before other expenses, interest and taxes divided by sales.
7  Net income margin is defined as net income divided by sales. 
8  Current ratio is defined as current assets divided by current liabilities.
9  Return on equity is defined as net income divided by opening shareholders’ equity.

PFB Corporation - Annual Report 2010

27

 
 
 
financial reSUltS anal YSiS

The following results of operations should be read in conjunction with PFB`s audited consolidated financial statements for the 

years ended December 31, 2010 and 2009. All figures are stated in thousands of dollars except shares and per share amounts.

The results of Insulspan, Incorporated, a fully integrated subsidiary located in the United States of America, are translated into 

Canadian dollars using the temporal method on a periodic basis for inclusion in the consolidated financial results.

COnSOliDateD SaleS
($ millions)

78.2

82.9

79.8

65.9

65.6

sales
The year ended December 31, 2010, continued to be 

challenging for product sales in both Canada and the United 

States, which was comparable to the conditions experienced 

in 2009. Consolidated net sales for the year ended December 

31, 2010 were $65,580 as compared with $65,930 in the prior 

year, a decrease of $350 or 0.5%.  

Overall, construction starts remained in the slump, which 

began in 2009, spanning the key industry sectors of 

commercial, industrial and residential construction. 

2006

2007

2008

2009

2010

The Canadian government’s stimulus package launched in 

2009 did not generate any noticeable increases in demand 

for PFB’s products in 2010, despite some initial optimism.  

Shipments of EPS Foam to a large public works project 

in British Columbia during 2010 was well below our initial 

expectations. Various site delays caused shipments to be 

rescheduled into 2011.  Annualized residential construction 

starts in the United States fell to their lowest level in decades.

A summary of consolidated sales by geographical segment is outlined in the following table:

Canada 
United States 
Other 
Total 

2010 
$ 57,183 
8,397 
- 
$ 65,580 

2009 
$ 55,606 
10,251 
73 
$ 65,930 

% Change
2.8%
(18.1)%
(100.0)%
(0.5)%

In 2010, sales in Canada of $57,183 were 2.8% higher than sales of $55,606 reported in 2009. Canadian sales in the first six 
months of 2010 lagged the pace of sales in the comparative year but sales recovered in the second half of the year and the 
confirmed order book strengthened. Decreased sales in the refurbishment and renovations market across Canada in the current 
year was believed to be directly linked to the ending of the government’s Home Renovations Tax Credit program which had been 
successful in 2009. 

PFB’s insulating building systems product sales in Canada, consisting of Advantage ICF, Insulspan SIPS, and Riverbend Timber 
Framing are largely supplied to the residential construction market. This sector of the construction market remained depressed in 
2010. Downwards pricing pressure featured in some areas as suppliers competed for smaller volumes. 

28

PFB Corporation - Annual Report 2010

 
 
Sales in the United States of $8,397 were 18.1% lower than sales of $10,251 reported in 2009. The decrease in U.S. sales 
in 2010 was indicative of the depressed statistics published for new residential home construction starts. However, improved 
quoting activity led to increased levels of confirmed orders being booked in 2010 for shipments required in 2011. However, re-
scheduling of orders by customers to fit the changing dynamics of their construction and financing programs is always a risk to 
the timing of when PFB will actually realize sales revenues on the order backlog. 

PFB’s subsidiaries in aggregate supply a diverse range of customers with no single customer accounting for more than 5% of 
consolidated net sales.  No sales were made to Japan in 2010 whereas sales of $73 were made to Japan in 2009. Japan is not a 
primary market for PFB’s products.

Cost of goods sold and gross Profit
Gross profit, expressed as a percentage of sales, decreased from 30.1% in 2009 to 25.7% in the current year. Accordingly, 

gross profit decreased from $19,847 in 2009 to $16,864 in the current year. 

Input costs for PFB’s main raw material had a volatile year in which we experienced a V-type trend around the mid-year point. 

Correspondingly, margins were squeezed in the first half of the year, improved around mid-year then squeezed again as the year 

moved towards its close. By contrast, raw material input costs in 2009, on average, were much lower than in 2010, particular 

during the first quarter. Since the mid-year lows in 2010, there has been progressive price escalation which has continued into 

early 2011. Somewhat predictable pricing cycles of the past have given way to increased volatility in recent years and that is a 

trend that is expected to continue which will lead to fluctuating gross profit margins for PFB.  

The appreciating value of the Canadian dollar versus the U.S. dollar created a natural hedge to increasing raw material input 

costs, which are priced in U.S. dollars. Adherence to product pricing discipline in 2009 supported the improvement in gross 
profit margins in that year resulting from lower priced raw 

materials. However, a lack of sales pricing power in 2010 to 

recover increased raw material input costs served to depress 

the reported gross profit margin. The pricing of other major 

raw materials input costs displayed less volatility particularly 

for oriented strand board used in the manufacturing of 

Insulspan SIPS and raw timbers used by Riverbend Timber 

Framing. Depressed demand helped maintain stable pricing.

PFB’s manufacturing operations faced a number of 

challenges in 2010 associated with erratic sales demand 

and changes in product mix. In October 2010, the Riverbend 

Timber Framing operation in Blissfield, Michigan, suffered 

fire which compromised part of its manufacturing facility. 

Operations resumed quickly following the fire and all 

GROSS PROFit
($ millions)

21.5

22.7

17.8

19.8

16.9

2006

2007

2008

2009

2010

customer orders were satisfied without interruption. The 
costs of repairs to the facility are covered by a replacement cost insurance policy and the facility is expected to be fully restored 

to its original condition by the spring of 2011. In 2010, a gain of $65 arising from the insurance claim was recognized in cost of 

sales and was attributed to insurance proceeds received to replace three fork-lift trucks destroyed in the fire. 

The depreciation method for machinery and equipment was changed from a declining balance method to the straight-line 

method effective January 1, 2010. Also, following a detailed review by management, buildings and major machinery and 

equipment asset classes were componentized and the expected remaining lives of individual assets and components of assets 

in those asset classes were evaluated and revised, where appropriate, to reflect future operating expectations. The revisions 

PFB Corporation - Annual Report 2010

29

were based on historical performance data and experiences assembled over many years of operating our manufacturing 

facilities and equipment. The combined effect of those changes was a reduction of approximately $1,200 in the amount 

of depreciation expense included in cost of sales in the current year. This change in depreciation expense represented 

approximately 1.8% of sales in the current year which had the effect of improving reported gross profit margins from 23.9% to 

25.7%.

In 2009, PFB recognized an accrued benefit asset in the amount of $475 with respect to a defined benefit pension plan for 

certain union employees based in Ontario. The balance was credited to cost of sales, consistent with where periodic service 

and special payments made to the plan are reported, and the offset was recorded as a long-term asset on the balance sheet. 

In 2010, the accrued benefit asset increased by $63, thereby increasing the long-term asset on the balance sheet to $538. PFB 

monitors changes in the accrued benefit asset, as calculated by the plan’s actuary each year, and adjusts its financial results 

accordingly.

selling and administratiVe eXPenses
Selling and administrative expenses, in aggregate, amounted to $13,661 in the current year as compared to $14,432 in 2009, 

a decrease of $771 or 5.3%. Various cost containment initiatives which began in 2009 were continued through the current year 

across the organization in the SG&A functions. The resulting actions were successful in scaling back fixed and discretionary 

expenditures.

Selling and marketing costs were $8,711 representing 13.3% of consolidated sales in the current year as compared to $9,339 

or 14.2% of consolidated sales in 2009. Approved marketing and promotional expenditures were carefully targeted over the 

course of the year and aggregate expenditures were lower than in 2009. 

Administrative costs amounted to $4,950 or 7.5% of consolidated sales in the current year, as compared to $5,093 or 7.7% of 

consolidated sales in 2009. In the current year, administrative payroll costs were lower than in 2009 including a reduced accrual 

for the Corporation’s employee profit sharing plan which reflected lower earnings.

foreign eXChange gains and losses
Foreign exchange gains and losses are classified as either realized or unrealized in the statement of operations. 

Unrealized foreign exchange differences arise from two main sources: translating U.S. dollar denominated financial instruments 

into Canadian dollars; and translating the assets and liabilities of United States-based operations into Canadian dollars at the 

financial statement date. 

The exchange rate between the Canadian dollar and the U.S. dollar trended in favour of PFB in both 2009 and 2010. A stronger 

Canadian dollar is generally positive for PFB’s operations as it has an ongoing net exposure to buy U.S. dollars to pay for raw 

materials purchases. By the end of 2010, the Canadian dollar had reach parity with the U.S. dollar, last seen around mid-year in 

2008. 

Foreign exchange gains and losses reported in fiscal years 2010 and 2009 are stated in the following table:

Realized foreign exchange loss 
Unrealized foreign exchange gain (loss) 
Total foreign exchange (gain) loss 

2010 
$ 145 
(158) 
$ (13) 

2009
$ 202
51
$ 253

30

PFB Corporation - Annual Report 2010

 
interest inCome and interest eXPense
In the current year, interest income earned on cash and short-term investments increased to $41 from an amount of $26 in 

2009, which was reflective of small increases in interest rates during the current year. Interest expense in the current year 

decreased to $502, a decrease of $100 over interest expense of $602 reported in the previous year. Interest expense in 2010 

arose on loans and capital leases. Two tranches of long-term debt, which originally had fixed rates of interest over their initial 

five-year terms, were refinanced at lower market rates. 

inCome taX eXPense
Income tax expense was $871 or 31.7% of pre-tax income in the current year as compared to income tax expense of $1,388 

or 27.3% of pre-tax income in 2009. In 2010, the combined federal and provincial tax rates in Canada reduced from 30.2% 

in 2009 to 28.8%. However, adjustments for permanent differences which have no tax basis, prior years adjustments, and 

temporary differences which are expected to reverse in future years when tax rates will be lower than current rates caused the 

effective rate in 2010 to be elevated higher than normal.

net inCome and earnings Per share
Net income in the current year was $1,874 compared with net income of $3,690 reported in fiscal 2009, a decrease of $1,816. 

Accordingly, both basic and diluted earnings per common share decreased from $0.56 to $0.28 based on the weighted average 

number of basic and fully diluted common shares outstanding.

COnSOliDateD net inCOme
($ millions)

BaSiC eaRninGS PeR SHaRe
($ per common share)

5.0

3.9

3.7

1.9

0.7

0.79

0.61

0.56

0.28

0.11

2006

2007

2008

2009

2010

2006

2007

2008

2009

2010

The major factors driving the decrease in net income in the current year as compared to net income in 2009 was the effect 

of higher average raw material costs. The benefits of a stronger currency and decreased SG&A and interest expenses helped 

to mitigate the full impact. Net income in 2009 included the tax effected credit of $353 attributed to recognizing the accrued 

benefit asset of the defined benefits pension plan (a $475 credit to income less a future income taxes expense of $122) whereas 

net income in 2010 included a tax effected credit of $47.

The current year’s results were also inclusive of the positive after tax effects of decreased depreciation expense in the 

approximate amount of $890 or $0.13 per share in the current year. Decreased depreciation expense resulted from a combined 

change in the depreciation method for machinery and equipment and a change in estimate where the expected remaining lives 

of assets and components in the major asset classes of buildings and machinery and equipment were revised, as previously 

described in the gross profit section of this MD&A. Prior period results have not been restated.

In both the current year and the prior year, no dilution in basic shares occurred. The basic and diluted weighted average number 

of common shares outstanding increased to 6,598,703 from 6,570,906 reported in fiscal 2009. The increase was attributed to 

the net effect of issuing 50,000 common shares as a result of an exercising of stock options less 5,900 common shares

PFB Corporation - Annual Report 2010

31

purchased for cancellation under a normal course issuer bid. In fiscal 2009, no stock options were exercised and 3,800 common shares were 

purchased for cancellation under the bid.

reSUltS of operationS 
fourth Quarter ended deCemBer 31, 2010

The following table discloses the consolidated results of operations of PFB for the fourth quarters ended December 31, 2010 

and 2009:

Consolidated statements of oPerations and ComPrehensiVe inCome
Three Months Ended December 31, 2010 and 2009 (Unaudited)

Sales 
Cost of goods sold 

Selling and administrative expenses 
Realized foreign exchange gain 
Unrealized foreign exchange loss 

Interest income 
Interest expense 
Income before income taxes 
Income taxes 
Net income and other comprehensive income 

Earnings per common share - basic 
Earnings per common share - diluted 

2010 
$ 16,846 
(12,237) 
4,609 
(3,404) 
76 
(109) 
1,172 
12 
(117) 
1,067 
(368) 
$ 699 

$ 0.10 
$ 0.10 

2009
$ 15,856
(10,990)
4,866
(3,459)
18
(24)
1,401
8
(134)
1,275
(95)
$ 1,180

$ 0.18
$ 0.18

Weighted average number of common shares outstanding 

6,619,975 

6,568,736

sales
Consolidated sales for the fourth quarter of 2010 were $16,846, an increase of $990 or 6.2% compared to sales of $15,856 

reported in the comparative quarter of 2009. 

A summary of consolidated sales by geographical segment for the fourth quarters of 2010 and 2009 are outlined in the following table:

Canada 
United States 
Japan 
Total 

2010 
$ 14,433 
2,413 
- 
$ 16,846 

2009 
$ 13,373 
2,455 
28 
$ 15,856 

% Change
7.9%
(1.7)%
(100.0)%
3.8%

Increased sales in Canada and the small decrease in U.S sales were complimented by improving levels of confirmed orders. The 

small decrease in sales in the United States in the fourth quarter (as expressed in Canadian dollars) was adversely influenced by 

the change in year-over-year exchange rates.

32

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
Cost of goods sold and gross Profit
Gross profit, expressed as a percentage of sales, decreased from 30.7 % in the comparative quarter of 2009 to 27.4% in the 

current quarter mainly attributed to increased raw materials costs in the current year. Gross profit was positively impacted in 

the prior year quarter by a credit to cost of sales with respect to recognizing the accrued benefit pension asset of $475 versus 

the corresponding credit of $63 recognized in the current year. The depreciation method for machinery and equipment was 

changed from a declining balance method to the straight-line method effective January 1, 2010. The combined effect of those 

changes was a reduction of approximately $300 in the amount of depreciation expense included in cost of sales in the current 

quarter compared to in the corresponding quarter in 2009.

selling and administratiVe eXPenses
Selling and administrative expenses in the fourth quarter of 2010 amounted to $3,404, slightly lower than selling and 

administrative expenses of $3,459 reported in the comparative quarter of 2009. 

foreign eXChange gain and loss
Realized foreign exchange gains in the current year quarter were generally reflective of an appreciating Canadian dollar. 

However, an unrealized foreign exchange loss arose on U.S. dollars purchased at par exchange in November were revalued to 

market exchange rate at the year end which was above par.  

interest inCome and interest eXPense
Interest income in the fourth quarter of 2010 was $12 as compared to interest income of $8 in the comparative period. Interest 

rates on deposits were slightly higher in the current year than in 2009. Interest expense in the fourth quarter of 2010 was $117, 

$17 lower than interest expense of $134 in the fourth quarter of 2009 also positively influenced by favourable interest rates.

net inCome and earnings Per share
Net income of $699 in the fourth quarter compares to net income of $1,180 in the fourth quarter of the comparative year. The 

aforementioned after tax credit for the pension plan asset was one of the reasons for higher income in 2009 along with prior year 

adjustments to taxes booked in the current year. The change in depreciation method in the current year improved net income in 

the current quarter by approximately $220 compared to net income in the fourth quarter of 2009.

Net income in the fourth quarter of 2010 generated basic and diluted earnings per share of $0.10 as compared to a basic and 

diluted loss per share of $0.18 reported in the fourth quarter of 2009. 

The weighted average number of issued and outstanding shares increased from 6,568,736 in the fourth quarter of 2009 to 

6,619,975 in the current quarter. This change was attributed to the net effect of shares issued as a result of stock options 

exercised in the current year and the purchase of 5,900 common shares for cancellation under the normal course issuer bid 

which all occurred in the fourth quarter. PFB did not purchase any common shares for cancellation in the fourth quarter of 2009.

.

PFB Corporation - Annual Report 2010

33

liQUiditY and capital reSoUrceS

PFB generated positive cash flow from operations in the current year which was deployed as investments in capital 

expenditures, financing debt repayments and the payment of regular quarterly dividends. The Corporation maintained significant 

unused bank lines.

PFB ended 2010 with a strong balance sheet which included cash and cash equivalents exceeding its total debt obligations. 

PFB’s cash balances fluctuate with the seasonality of its business and it is anticipated that cash provided by operations, in 

conjunction with the availability of unused revolving bank lines, will be sufficient to meet its overall cash requirements in the 

upcoming year.

Cash and non-Cash Working CaPital  
At December 31, 2010, PFB had $9,701 (2009 - $10,896) of cash and cash equivalents on hand.

A summary of the main components making up the increase in cash and cash equivalents in 2010 and 2009 is set out in the table below:

Net cash flows proveded by (used in): 

Cash provided by operations 

Change in non-cash working capital (including foreign exchange) 

Operating activities 

Financing activities 

Investing activities 

Effect of foreign exchange loss on cash held in foreign currency 

Net increase (decrease) in cash and cash equivalents 

2010 

2009

$ 5,321 

(2,413) 

$ 2,908 

(2,348) 

(1,566) 

(189) 

$ (1,195) 

$ 8,131

3,007

$ 11,138

(2,327)

(1,744)

(34)

$ 7,033

PFB’s non-cash working capital position at December 31, 2010, was $6,997 (2009 - $4,553). Non-cash working capital 

components in the current year are indicated in the table below:

Accounts receivable 

Inventories 

Income taxes receivable 

Prepaid expenses 

Accounts payable and accrued liabilities 

Customer deposits 
Total non-cash working capital 

2010 

$ 6,861 

6,976 

167 

664 

(6,137) 

(1,534) 
$ 6,997 

2009 

$ 5,892 

6,257 

276 

648 

(7,016) 

(1,504) 
$ 4,553 

Change

$ 969

719

(109)

16

879

(30)
$ 2,444

PFB’s current ratio as at December 31, 2010, was 2.86 times, an increase from 2.61 times as at December 31, 2009. 

The increase in accounts receivable was reflective of increased fourth quarter sales in the current year as compared with 2009 

and a small increase in the number of day’s sales outstanding. The ratio of day’s sales outstanding increased from 34 days in fiscal 

2009 to 37 days in the current year. Day’s sales outstanding represents the ratio of actual sales in the fourth quarter divided by 

the accounts receivables ending balance multiplied by the number of days in the quarter. The allowance for doubtful receivables 

reserve as at December 31, 2010 was $548 compared with $474 in 2009. The increase in the reserve was driven by elevated 

exposure to past due receivables with several long-standing customers in the United States. 

34

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
 
 
 
 
 
 
At December 31, 2010, the value of inventory had increased as compared to the position in 2009. The increase was attributed 

to several factors including the effect of increased raw material costs and holding higher physical inventories of WIP and finished 

goods, to support a large customer contract requiring an inventory buffer. The inventory position represented a ratio of 52 days of 

fourth quarter cost of sales which was identical to the ratio at the end of fiscal 2009. 

Income taxes receivable reduced from $276 as at December 31, 2009, to $167 at the end of the current year. Aggregate tax 

instalments that were made in 2009 resulted in an overpayment position and the excess was refunded in 2010. Some non-capital 

tax losses carried over from 2009 were utilized against taxable income in the current year which resulted in a reduction in cash 

income taxes payable. Accelerated tax depreciation rates available on additions of machinery and equipment continued through 

2010 and contributed to a lower current tax liability arising on Canadian taxable income.

Accounts payable and accrued liabilities decreased from $7,016 at the end of the previous year to $6,137 at the end of the current 

year, a decrease of $879. The decrease mainly reflects the timing of when purchases were made and settled and carrying lower 

accruals.

Cash ProVided By oPerating aCtiVities
The individual components of the cash provided by operations before changes in non-cash working capital are outlined in the 

table below:

Net income 
Add (deduct) items not requiring cash:
  Depreciation and amortization 

(Gain) Loss on disposal of capital assets 

  Stock-based compensation 
  Accrued benefit asset 
  Future income taxes 
  Unrealized foreign exchange (gain) loss 
Cash provided by operations before changes

in non-cash working capital 

2010 
$ 1,874 

2,491 
(16) 
67 
(63) 
810 
158 

2009 
$ 3,690 

3,668 
14 
114 
(475) 
1,171 
(51) 

Change
$ (1,816)

(1,177)
(30)
(47)
412
(361)
209

$ 5,321 

$ 8,131 

$ (2,810)

Cash flows provided by operating activities before changes in non-cash working capital decreased by $2,810. The main reasons 

for the change was a decrease in net income of $1,816 and a decrease in depreciation and amortization expenses of $1,177. 

The change in depreciation and amortization expense was mainly attributed to the change in depreciation method for machinery 

and equipment and a review of expected remaining lives for buildings and major equipment.

Cash floW - finanCing
No draws on credit facilities were made in 2010 or 2009. Total cash used in financing activities amounted to $2,348 in the cur-

rent year, similar to the $2,327cash used in financing activities in fiscal 2009. Repayments of long-term debt and capital lease 

obligations in the current year amounted to $997 as compared to $735 in 2009. The increase was mainly attributed to repay-

ments on auto leases which were reclassified from operating leases to capital leases in 2009. In 2009, auto lease payments 

were included in SG&A expenses.

PFB Corporation - Annual Report 2010

35

 
 
 
 
 
Regular quarterly dividends payments of $0.06 per common share were made throughout the current year aggregating $1,583 

(2009 - $1,577). Dividends were paid in the months of February, May, August, and November of each year. Dividends paid by 

PFB qualify as eligible dividends and satisfy the enhanced gross-up and dividend tax credit change enacted under Canadian 

income tax law.

Under a normal course issuer bid, 5900 (2009 – 3,800) common shares were purchased for cancellation during the current year 

at an aggregate price of $33 (2009 - $15). 

CaPital exPenDitUReS
($ millions)

10.8

5.9

4.5

Cash floW - inVesting
Due to continued uncertainties prevailing in the first 

six months of 2010, the allocation of cash for capital 

expenditure projects was restricted by the Company. 

Accordingly, a reduced amount of $1,635 for capital asset 

expenditures was incurred in 2010 similar to the amount in 

2009 of $1,746. Expenditures in 2010 included equipment 

upgrades plus other relatively minor maintenance capital. 

Proceeds received from the sale of capital assets in 2010 

1.7

1.6

was $54 (2009 - $7).

2006

2007

2008

2009

2010

Additions to intangible assets in 2010 were $50 as 

compared to $5 in 2009. The additions represented the 

purchase of application software.

finanCial instruments
PFB is exposed to a variety of risks that may affect the fair value of its financial instruments with each carrying varying degrees 

of significance which could affect PFB’s ability to achieve its strategic objectives of growing its operations and increasing 

shareholder returns. 

A summary of the classifications, carrying values and fair values of financial instruments held by PFB as at December 31, 2010 

and 2009, are stated in the following table:

2010 

2009

Book value 

Fair value 

Book value  

Fair value

Financial assets
  Held for trading: 

  Cash and cash equivalents 

$ 9,701 

$ 9,701 

$ 10,896 

$ 10,896

  Loans and receivables: 
Accounts receivable 

Financial liabilities
  Other liabilities held for trading: 

  Accounts payable and
accrued liabilities 
  Other financial liabilities: 
Long-term debt (total) 

6,861 

6,861 

5,892 

5,892

$ 6,137 

$ 6,137 

$ 7,016 

$ 7,016

8,883 

8,803 

9,663 

9,549

PFB’s financial instruments are defined in Note 2(m) and determination of fair value is discussed in Note 2(m)(i) of the 2010 

consolidated financial statements.

36

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
 
 
The CICA Handbook Section 3862, Financial Instruments – Disclosures establishes a fair value hierarchy that prioritizes the 

inputs to valuation techniques used to measure fair value. The three levels of the fair value hierarchy are described below:

Level 1:   Values based on unadjusted quoted prices in active markets that are accessible at the measurement date for 

identical assets or liabilities.

Level 2:   Values based on quoted prices in markets that are not active or model inputs that are observable either directly or 

indirectly for substantially the full term of the asset or liability.

Level 3:   values based on prices or valuation techniques that require inputs that are both unobservable and significant to 

the overall fair value measurement.

The following table presents the company’s fair value hierarchy for those assets and liabilities measured at fair value on a 

recurring basis as of December 31, 2010 and 2009:

total 

level 1 

level 2  

level 3

Financial assets
  Held for trading: 

Cash and cash equivalents 

December 31, 2010 

December 31, 2009 

$ 9,701 

$ 10,896 

$ 9,701 

$ 10,896 

- 

- 

-

-

The principal risks associated with financial instruments, to which PFB is exposed, along with its risk management policies are 

described below:

(a)  Credit Risk

Credit risk is defined as the risk that one party to a financial instrument will cause a financial loss for the other party by fail-

ing to discharge its obligation.

PFB’s exposure to credit risk is associated with accounts receivable and the potential risk that a customer will be unable to 

pay amounts due. Allowances for doubtful accounts and bad debts are estimated and maintained as at the balance sheet 

date. The amounts reported for accounts receivable in the balance sheet are net of allowances for doubtful accounts and 

bad debts and the net carrying value represents PFB’s maximum exposure to credit risk.

PFB’s subsidiaries provide trade credit to their customers in the normal course of business and PFB’s credit policy is univer-

sally adopted across all businesses. The policy requires the credit history of each new customer to be closely examined be-

fore credit is granted, which may involve performing solvency tests if a particular account is expected to become significant. 

The diversity of PFB’s customer base and product offering combine to minimize overall exposures to credit risks. 

Customers ordering highly customized manufactured products, usually involving detailed design work, are required to make 

advance payments at various pre-defined stages of the sales contract. All payments received in advance are reported as 

customer deposits under the current liability section of the balance sheet. Final contract balances are typically required to 

be paid in full before products are shipped. 

Management diligently reviews past due accounts receivable balances on a weekly basis to monitor potential credit risks. 

Accounts are considered for impairment on a case-by-case basis when they are past due or when objective evidence is 

received that a customer may default. A number of factors are considered in determining the likelihood of impairment. All 

bad debt write-offs and changes in the doubtful accounts receivable reserve are expensed or credited, as applicable, to 

selling and administrative expenses. 

PFB Corporation - Annual Report 2010

37

 
 
 
 
 
 
 
 
 
 
The following table sets forth details of the ageing profile of accounts receivable and allowance for doubtful accounts as at 

December 31:

Accounts receivable - current and past due for less than 30 days 
Accounts receivable - past due for between 31 and 90 days 
Accounts receivable - past due for 91 days or longer 
Total gross accounts receivable 
Allowance for doubtful accounts 
Accounts receivable, net 

2010 
$ 4,924 
1,901 
584 
7,409 
(548) 
$ 6,861 

2009
$ 4,031
2,053
282
6,366
(474)
$ 5,892

PFB believes that credit risk associated with its accounts receivable is limited for the following reasons:

(i) 

Accounts receivables balances are spread amongst a broad customer base which is dispersed across a 

wide geographic range.

(ii) 

(iii) 

(iv) 

(v) 

The aging profile of accounts receivables balances are systematically monitored by management.

Larger customers are offered a discount of 1% off invoice value if full payment is received by an agreed 

date in the month following the month of sale.

Payments for highly customized orders are received from customers in advance of products being shipped.

PFB’s largest individual customer, determined by annual purchases, represents less than 5% of total 

consolidated sales revenues.

The credit risk on cash balances, cash equivalent short-term investments, and foreign exchange contracts is limited because 

the counterparties are a large commercial bank in Canada and its associate in the United States. Short-term investments, 

reported under cash and cash equivalents, comprise financial instruments issued by Canadian banks. No foreign exchange 

contracts existed as at either December 31, 2010 or December 31, 2009.

PFB’s exposure to credit risk is limited to the carrying amounts of financial assets recognized at the balance sheet date, as 

summarized in the table below:

Cash and cash equivalents 

Accounts receivable 

(b)  Currency Risk

2010 

$ 9,701 

6,861 

December 31

2009

$ 10,896

5,892 

Currency risk is defined as the risk that the fair value or future cash flows of a financial instrument will fluctuate because of 

changes in foreign exchange rates.

PFB operates in both Canada and the United States of America and is exposed to foreign exchange risks arising from 

changes in foreign exchange rates between the two countries. At the present time, PFB has a net exposure to the United 

States (U.S.) dollar, as the prices of most raw material supplies used in its businesses are denominated in U.S. dollars. 

PFB purchases its U.S dollar requirements at the spot market rates. From time to time, PFB may utilize derivative financial 

instruments in the normal course of operations as a means of management its foreign currency exposure. During the years 

ended December 31, 2010 and 2009, PFB and its subsidiaries neither entered into nor held foreign exchange contracts. 

Raw material supplies denominated in U.S. dollars are usually paid within thirty days or less of receiving product shipments, 

which is consistent with industry practices.

38

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
At December 31, 2010, the carrying amounts of PFB’s foreign currency denominated net monetary assets was USD $5,023 

(2009 – USD $4,114) and foreign currency denominated net monetary liabilities was USD $2,314 (2009 – USD $2,667). 

Based on the net foreign currency liability as at December 31, 2010, and assuming that all other variables remain constant, 

a fluctuation of +/- 5.0% in the exchange rate between the Canadian dollar and the U.S. dollar would impact net income or 

loss by approximately $95 (2009 - $55).  

PFB is exposed to currency rate risk on a portion of its net monetary assets and liabilities and it does not currently hold 

any financial instruments to mitigate those risks. Management believes that the potential adverse impact of currency rate 

fluctuations on the current level of net monetary assets and liabilities exposed to currency rate risk will not be significant in 

relation to its expected future earnings

(c)  interest Rate Risk

Interest rate risk is defined as the risk that the fair value or future cash flows of a financial instrument will fluctuate 

because of change in market interest rates.

PFB is exposed to interest rate risk on a portion of its long-term debt and it does not currently hold any financial 

instruments to mitigate those risks. Management believes that the potential adverse impact of interest rate fluctuations 

on the current level of borrowings exposed to interest rate risk will not be significant in relation to its expected future 

earnings. 

As at December 31, 2010, PFB’s subsidiaries have in place a combination of revolving and non-revolving credit facilities. 

Maximum revolving credit facilities of $8,000 and USD $1,500 were unused at the balance sheet date. The revolving 

credit facilities are each secured by accounts receivables and inventories, and the maximum available limits may 

fluctuate downwards if accounts receivable and inventory balances contract.  The unused portion of non-revolving credit 

facility with a Canadian bank was $4,230 (2009 - $4,196) which represents an approved limit of $4,300 less amounts 

outstanding on Canadian capital leases financed by the bank.

(d)  liquidity Risk

Liquidity risk is defined as the risk that an entity will encounter difficulty in meeting obligations associated with finan-

cial liabilities.

Liquidity risk is the risk that PFB is not able to meet its financial obligations as they become due or that it can only 

do so at an abnormally high cost. PFB’s future strategies can be financed through a combination of cash flows 

provided by operations, borrowing under existing credit facilities, and the issuance of equity. One of management’s 

primary goals is to maintain an optimum level of liquidity by actively managing assets, liabilities and cash flows. 

Management prepares regular budgets and cash flow forecasts to help predict future changes in liquidity. Based on 

PFB’s aggregate liquid assets as compared to its liabilities and commitments, management assesses PFB’s liquidity 

risk to be low, subject to a continuing ability to generate positive cash flows from operations.

PFB’s liabilities having contractual maturities as at December 31, 2010, are as indicated in the following table:

Accounts payable and accrued liabilities 

Long-term debt 
Total liabilities 

Current within 
12 months 

$ 6,137 

948 
$ 7,085 

non current

1 - 5 years 

Over 5 years

$ - 

7,935 
$ 7,935 

$ -

-
$ - 

PFB Corporation - Annual Report 2010

39

 
 
CaPitalization
The primary objective of PFB is to maintain a flexible capital structure to preserve its ability to meet its financial obligations and 
to produce a targeted rate of return while safeguarding corporate assets. The components of PFB’s current capital structure are 
shareholders’ equity and long-term debt. The core of PFB’s capital management activities is the successful management of cash.

PFB’s capital structure as at December 31, 2010 and December 31, 2009, is outlined in the following table:

Long-term debt 
Shareholders’ equity 
Balance, end of year 

2010 
$ 8,883 
45,177 
$ 54,060 

2009
$ 9,663
44,587
$ 54,250

PFB considers the amount of capital it requires in proportion to the associated risks. Adjustments may be made to PFB’s capital 

structure in light of changes in economic conditions and the risk characteristics of the underlying assets. The capital structure 

can be maintained or adjusted in a variety of ways as circumstances may change, including: adjusting the amount of dividends 

paid to shareholders; purchasing shares for cancellation (Normal Course Issuer Bid); issuing new shares; and increasing or 

repaying long-term debt.

PFB pursues its capital management objectives by prudently managing the capital generated through internal growth of its 

operations, optimizing the use of lower cost capital when required, and raising share capital, subject to market conditions, to 

fund significant strategic growth initiatives.

Consistent with many other issuers, PFB monitors capital using the following non-GAAP ratios:

•	 Return	on	Shareholders’	Equity,	which	is	defined	as	net	income	for	the	most	recent	twelve-month	period	divided	by	

total shareholders’ equity at the beginning of that twelve month period. Shareholders’ Equity is defined as all components 

of shareholders’ equity (i.e. share capital, contributed surplus, and retained earnings).

•	 Net	Debt	divided	by	Shareholders’	Equity.	Net	debt	is	defined	as	total	debt	(the	current	portion	plus	long-term	portion),	as	

shown in the balance sheet, less cash and cash equivalents.

•	 Current	ratio,	which	is	defined	as	current	assets	divided	by	current	liabilities.

Actual ratios calculated at the dates stated are set out in the following table:

Return on Shareholders’ Equity 
Net Debt to Shareholders’ Equity 1 
Current Ratio 

1 At December 31, 2010 and 2009, cash and cash equivalent balances exceeded total debt

December 31

2010 
4.2% 
- 
2.86x 

2009
8.7%
-
2.61x

Entities within PFB’s consolidated group have non-capital tax losses carried forward to be utilized against future taxable income 

expected to be generated by those entities.

40

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
PFB’s subsidiaries are subject to certain covenants on their credit facilities, one of which is a financial covenant to maintain a 

Fixed Charge Coverage of not less than 1.25:1. Fixed Coverage Charge is defined as the ratio of EBITDA (net income from 

continuing operations, excluding extraordinary gains or losses, plus interest expense and income taxes accrued during the 

period, plus depreciation and amortization expenses deducted in the period) plus payments under operating leases less cash 

income taxes and unfunded capital expenditures to fixed charges. Fixed charges are defined as the total of interest expense, 

scheduled principal payments in respect of funded debt, payments under operating leases, and corporate distributions. PFB 

has also provided a guarantee and postponement of claim to support certain facilities of subsidiaries. PFB monitors compliance 

with its covenant ratio on a quarterly basis and reports any exceptions to its board of directors. As at December 31, 2010 and 

2009, the financial covenant ratio was in compliance.

share CaPital and shareholders’ eQuity
A summary of PFB’s share capital as at December 31, 2010 and 2009 is set forth in the following table:

Balance, beginning of year 

Shares issued as a result of stock

options exercised 

Cancellation of repurchased shares 

2010 

2009

Shares 

6,568,736 

amount 

$ 19,815 

Shares 

6,572,536 

amount

$ 19,829

50,000 

(5,900) 

313 

(18) 

- 

(3,800) 

-

(14)

Balance, end of year 

6,612,836 

$ 20,110 

6,568,736 

$ 19,815

The individual components making up shareholders’ equity as at December 31, 2010 and 2009 are summarized in the table below:

Share capital 

Contributed surplus 

Retained earnings 

Total Shareholders’ Equity 

2010 

$ 20,110 

384 

24,683 

$ 45,177 

2009 

$ 19,815 

365 

24,407 

$ 44,587 

Change

$ 295

19

276

$ 590

A summary of transactions making up the change in shareholders’ equity in the twelve month period ended December 31, 

2010, are outlined in the table below:

activity 
Shares issued as part of stock options exercised 
Shares purchased for cancellation under a normal

  course issuer bid 
total Change in Share Capital 

Fair value of stock-based compensation 

Exercise of stock options 
total Change in Contributed Surplus 

Change in retained earnings resulting from:
  Net income 
  Dividends paid 
  Premium on redemption of common shares 

total Change in Retained earnings 

Balance Sheet account 
Share Capital 

amount
$ 313

Share Capital 

Contributed Surplus 

Contributed Surplus 

Retained Earnings 
Retained Earnings 
Retained Earnings 

(18)
$ 295

$ 67

(48)
$ 19

$ 1,874
(1,583)
(15)

$ 276

PFB Corporation - Annual Report 2010

41

 
 
 
 
 
 
 
 
stoCk oPtions
PFB did not grant any stock options in years 2010 and 2009 under its stock option plan. 

The following table sets forth all outstanding stock options as of December 31, 2009 and 2008:

Outstanding, beginning of year 

  Granted 

  Exercised 

  Cancelled 

  Expired 

  Forfeited 

Outstanding, end of year 

2010 

2009

number of  Weighted average 
exercise Price 

Options 

number of   Weighted average
exercise Price

Options 

200,000 

- 

(50,000) 

- 

- 

(20,000) 

130,000 

$ 8.45 

- 

(5.30) 

- 

- 

(9.50) 

$ 9.50 

200,000 

$ 8.45

- 

- 

- 

- 

- 

-

-

-

-

-

200,000 

$ 8.45

ContraCtual oBligations
As at December 31, 2010, PFB’s long-term contractual obligations of $11,411 are as outlined in the table below:

Payment Due by Period

Contractual Obligations 
Long-term debt 
Capital lease obligations 
Operating leases 
Commitments for capital assets 
  and intangible assets 
Other long-term obligations1 
Total Contractual Obligations 

total 
$ 8,456 
427 
2,191 

337 
- 
$ 11,411 

2011 
$ 736 
212 
720 

337 
- 
$ 2,005 

2012 
$ 741 
153 
570 

- 
- 
$ 1,464 

2013 
$ 5,619 
62 
308 

- 
- 
$ 5,989 

1 Other long-term obligations exclude future income tax liabilities as the exact timing of realizing these obligations is not readily determinable.

2014 
$ 242 
- 
306 

- 
- 
$ 548 

2015
and later
$ 1,118
-
287

-
-
$ 1,405

Capital leases are for automobiles and materials handling equipment. In 2009, $297 of operating leases for automobiles were 

reclassified from operating leases to capital leases. At December 31, 2010, there was an outstanding commitment for capital 

expenditures in the amount of $337 for projects approved in 2010 but expected to be completed in the first quarter of 2011.

Under the terms of certain sales contracts, PFB is required to provide performance bonds to ensure that it performs under such 

contracts. As at December 31, 2010, performance bonds outstanding aggregate $24,678 (2009 - $22,048).

off-BalanCe sheet arrangements and oPerating leases
As a regular part of its business, PFB’s subsidiaries enter into operating lease agreements to use facilities, vehicles, and 

materials handling equipment. The Corporation has no off-balance sheet arrangements.

42

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
related Party transaCtions
In fiscal 2010 and 2009, PFB had transactions with three related parties all of which are summarized in the table below. All related 

party transactions are constituted in the ordinary course of business and they have been measured at the agreed to exchange 

amounts which approximate fair value. All transactions with related parties have been approved by PFB’s Board of Directors.

Related Party 
Aeonian Capital Corporation 
Baker Investments, LLC 
McCarthy Tetrault LLP 
William H. Smith Professional Corp. 
Totals 

nature of transaction 
Management services 
Stipend and travel expenses 
Legal services 
Legal services 

2010 
$ 200 
114 
40 
9 
$ 363 

2009 
$ 200 
118 
85 
- 
$ 403 

Change
$ -
(4)
(45)
9
 $ (40)

As at December 31, 2010, Aeonian Capital Corporation (“Aeonian”), and its affiliates, owned 2,921,668 or 44.2% (2009 – 

2,921,668 or 44.5%) of PFB’s issued and outstanding common shares. Aeonian is controlled by C. Alan Smith, President, 

Chief Executive Officer, and a Director of the Corporation. PFB is charged fees by Aeonian for management services including 

those provided by Mr. Smith. The fees for management services are reported under selling and administrative expenses.  As at 

December 31, 2010 and 2009 all fees had been paid in full in each respective year. 

Mr. Frank Baker, a director of PFB, receives an annual stipend of USD $85 plus a travel and subsistence allowance to a 

maximum of USD $25 per annum for representing and promoting PFB’s interests, including representation at various industry 

and trade organizations. As at December 31, 2010, there was an account payable outstanding to Mr. Baker in the amount of 

USD $26 with respect to the fourth quarter stipend and expenses which were settled in January 2011.

McCarthy Tetrault LLP provides legal services to PFB at which William H. Smith, QC, Corporate Secretary and a director of PFB, 

was Counsel to the firm until July 1, 2010, at which time, McCarthy Tetrault LLP ceased to be a related party. 

Effective July 1, 2010, William H. Smith Professional Corporation became a related party.  As at December 31, 2010, a payable 

to the professional corporation in the amount of $9 (2009 - $Nil) was outstanding

PFB Corporation - Annual Report 2010

43

 
oUtlooK

PFB’s operations in Canada continue to reflect a stronger economic environment than that persisting in the United States 

although sales in Canada have not recovered to pre-recessionary levels. In the United States, PFB’s Insulspan SIPS and 

Riverbend Timber Framing products have been traditionally sold to the custom-home residential sector where the prolonged 

downturn has created challenging conditions for all participants.  In February 2011, PFB completed the acquisition of Precision 

Craft and associated companies based in Idaho, USA, to compliment its existing portfolio of building products (see subsequent 

event section below). Operations in the United States are being refocused as a consolidated group as a result of this transaction.  

Upwards price pressure for major raw materials that are priced in United States dollars remained a familiar theme entering 2011 

with the potential for further escalation if world commodity prices trend higher as a result of weakness in the trading price of US 

currency and political unrest in certain North African and Middle Eastern countries. 

As in previous years, PFB will have a net overall exposure to the U.S. dollar in fiscal 2011. The appreciation of the Canadian 

dollar versus the U.S. dollar in the last two years partially mitigated the impact of increasing raw material costs although currency 

appreciation has the opposite effect when translating U.S. denominated sales into Canadian dollars. As fiscal 2010 closed, one 

Canadian dollar was worth more than one U.S. dollar and more appreciation had occurred in the early part of 2011. This remains 

a positive currency environment for PFB. 

Management is confident that its growth strategy focussed on EPS-based insulating building products will achieve its objectives 

of increasing shareholder value, increasing sales revenues and earnings per share, and generating acceptable rates of return on 

capital invested. Achieving these goals will allow the generation of future cash flows to fund new product developments, increase 

manufacturing capacity as required, repay contractual obligations, and pay regular dividends. We remain focused on increasing 

market share in our markets and entering new markets while ensuring that our financial integrity remains intact. 

Cash flow provided by operations, together with existing unused credit facilities, is considered adequate to meet all anticipated 

liquidity requirements in 2011.

SUBSeQUent event

Effective February 1, 2011, PFB Corporation acquired 100% of the share capital of Precision Craft Homes, a company based in 

Idaho, USA, which designs and builds luxury log and timber frame homes. The total consideration included USD $2,500 in cash 

paid on closing plus the equivalent of CAD $1,000 in escrowed common shares (166,667 common shares nominally valued at 

$6.00 per share) to be held in escrow and subject to an earn-out provision for a maximum period of five years.

diScloSUre controlS and procedUreS

PFB’s disclosure controls and procedures have been designed to provide reasonable assurance that all material information 

relating to PFB and its operations is identified and communicated to the Chief Executive Officer (CEO) and Chief Financial Officer 

(CFO) as it becomes known so that appropriate decisions can be made regarding public disclosures, as required under the 

continuous disclosure requirements of securities legislation. 

An evaluation of the effectiveness of the design and operation of PFB’s disclosure controls and procedures was conducted as of 

December 31, 2010, under the supervision of the CEO and CFO. Based on this evaluation, the CEO and CFO have concluded 

that PFB’s disclosure controls and procedures, as defined in National Instrument 52-109, Certification of Disclosure in Issuer’s 

44

PFB Corporation - Annual Report 2010

Annual and Interim Filings, have been designed to provide reasonable assurance that material information relating to PFB, 

including its consolidated subsidiaries, is made known to them by others in those entities, and to provide reasonable assurance 

that accurate and complete disclosures in annual and interim filings is completed within the time periods specified.

Notwithstanding the foregoing, no absolute assurances can be made that PFB’s controls over disclosure will detect or prevent 

all failures of individuals within the organization to disclose material information otherwise required to be set forth in reports or 

news releases issued by the Corporation.

internal controlS over financial reporting

PFB Corporation’s management is responsible for establishing and maintaining adequate internal controls over financial 

reporting. These controls include policies and procedures that:

•	

pertain	to	the	maintenance	of	records	that,	in	reasonable	detail,	accurately	and	fairly	reflect	the	transaction	and	dispositions	

of the assets of the Corporation; 

•	

provide	reasonable	assurance	that	transactions	are	recorded	as	necessary	to	permit	preparation	of	financial	statements	in	

accordance with GAAP, and ensure that receipts and expenditures are being made only in accordance with authorizations 

of management and directors of the Corporation; and

•	

provide	reasonable	assurance	regarding	prevention	or	timely	detection	of	unauthorized,	use	or	disposition	of	the	

Corporation’s assets that could have a material effect on the financial statements.

All control systems contain inherent limitations, no matter how well designed. As a result, PFB’s management acknowledges 

that its internal controls over financial reporting will not prevent or detect all misstatements due to error or fraud. In addition, 

management’s evaluation of controls can provide only reasonable, not absolute, assurance that all control issues that may result 

in material misstatements, if any, have been detected.

PFB Corporation’s management has used the Committee of Sponsoring Organizations of the Treadway Commission (COSO) 

framework to evaluate the effectiveness of the Corporation’s internal control over financial reporting. As at December 31, 

2010, the CEO and CFO assessed the effectiveness of PFB’s internal control over financial reporting and concluded that it was 

effective and that no material weaknesses in PFB Corporation’s internal control over financial reporting had been identified.

riSK management and aSSeSSment

PFB is subject to risks and uncertainties inherent in the operation of its business. Management defines risk as the possibility 

that an event might happen in the future that could negatively affect the financial condition and/or results of operations of 

the Corporation. The following section describes specific and general risks that could affect PFB. The Audit Committee and 

the Board of Directors play an important role in developing risk management programs and reviewing and monitoring them 

on a quarterly basis. As it is difficult to predict whether any risk will happen or its related consequences, the actual effect of 

any risk on PFB’s business could be materially different from anticipated. The following descriptions of risk do not include all 

possible risks as there may be other risks of which PFB is unaware.

PFB Corporation - Annual Report 2010

45

 
 
 
 
raW material PriCe and suPPly 
The price of raw materials, in particular, styrene monomer, expandable polystyrene resin, polypropylene copolymers, oriented 

strand board, and raw timbers represent a significant portion of the manufacturing costs in PFB’s businesses. Historically, there 

has been considerable volatility in the price of these products which is outside the control of PFB. There is no futures market for 

these products available to the Corporation, which limits the ability to lock in prices for fixed periods of time. 

Nevertheless, PFB may from time to time build inventories of both raw materials and finished goods which can lead to the 

assumption of risk due to an inability to match carrying costs to selling prices under fixed price sales contracts. Conversely, from 

time to time, PFB may be short of inventory that has been contracted to be delivered under fixed price sales contracts that can 

lead to the assumption of risk due to an inability to match costs to selling prices. 

Hexabromocyclododecane (HBCD) is a brominated flame retardant used in EPS resin by manufacturers to ensure insulation 

products meet strict building code fire performance requirements when used as a component in building assemblies. Recently, 

Environment Canada has been conducting a review of the effect of many chemicals on the environment including HBCD. 

Currently there are no commercially available alternatives to HBCD for EPS foam.  Alternatives to HBCD are being developed in 

the industry and PFB is continuing to work with flame retardant producers to expedite the transition. This issue is a risk to future 

raw material supply.

Management continues to explore opportunities to minimize the impact of price swings of raw materials on earnings. The 

changing dynamics in the petrochemical industry, primarily driven by world oil prices and other global events, and changing 

dynamics affecting other industries are difficult to predict. Such changes may create the potential for raw material supply 

disruptions or shortages which would be detrimental to PFB’s operations. 

eConomiC and market Conditions
PFB’s business is affected by prevailing general economic conditions, consumer confidence and spending, and both the 

demand for and prices of its EPS products and insulating building systems. Weaker economic conditions, the impact of 

changing mortgage rates and other interest rates potentially affecting the construction industry, and the possibility of a slow 

down in residential and/or commercial construction activity, typically evidenced by the change in the number of building permits 

issued, may translate into lower demand for PFB’s products. Such effects may also adversely affect the financial condition and 

credit risk of its customers, including their ability to obtain credit to finance their businesses, which could create uncertainty over 

the collectability of receivables. 

ComPetition
As a market leader in its industry, PFB faces intense and growing competition from other manufacturers of all sizes located in 

both Canada and the United States, new entrants in the markets we serve, along with manufacturers of competing substitute 

products. Competition can affect PFB’s pricing strategies and lower its sales revenues and net income. Competition can also 

affect PFB’s ability to retain existing customers and attract new ones. A competitive business climate increases the resolve to 

provide exceptional customer service, quality products, and the need to be price competitive. Management continues to identify 

ways to reduce costs, grow revenues, manage expenses and increase productivity. This requires anticipating and responding 

quickly to the constant changes in its businesses and markets.

CurrenCy 
PFB has a net exposure to the U.S. dollar which makes it vulnerable to fluctuations in the foreign exchange rate between the 

Canadian dollar and the U.S. dollar. The timing of foreign exchange rate fluctuations between the Canadian dollar and the U.S. 

dollar can have a significant effect on PFB’s operating results, the effect and magnitude of which depends on the product mix of 

sales and raw material purchases.

46

PFB Corporation - Annual Report 2010

From time to time, management may commit to utilizing derivative financial instruments in the normal course of business 

as a means of management of its foreign currency exposure. Management attempts to make informed judgements in such 

transactions but there is the possibility that markets may respond in ways not predicted. To the extent that PFB does not fully 

hedge its foreign currency exposure and exchange rate risk, or PFB’s subsidiaries are not able or do not raise their selling prices 

accordingly when exchange rates are moving in an unfavourable direction, the profitability of the business could be adversely 

affected.

aCQuisitions
PFB’s growth strategy includes making strategic acquisitions when possible. There is no assurance that it will find suitable 

companies to acquire or that it will have the financial resources needed to complete any acquisition. There could also be 

challenges integrating the operations of any acquired company with existing operations.

funding 
In developing business operations to their full potential, significant capital and operating expenditures are incurred on an ongoing 

basis. PFB has historically generated sufficient cash flow from its operations to fund capital expenditures and maintain regular 

dividend payments. Future development of new products and the growth of PFB’s business through internal expansion or by 

acquisitions may depend on access to external funding. PFB’s cash position and existing debt facilities are considered adequate 

to meet its current and medium-term needs. There is no guarantee that funding for future expansion of PFB’s operations will be 

available on acceptable terms if required. 

rePutation 
Negative publicity regarding PFB’s business practices regardless of whether true or false could adversely affect PFB’s reputation 

which could in turn affect its operations, customers, and share value. PFB manages this risk by placing the utmost importance 

on corporate governance and full and fair disclosure. Good corporate governance practice emanates from an effective board 

of directors. The majority of PFB’s board of directors consists of independent directors and the board and its committees have 

been shaped to competently perform the role of overseeing the appropriate management of PFB’s affairs with the objective of 

maximizing the long-term value of the Corporation. A detailed summary outlining PFB’s corporate governance practices can be 

found in PFB’s Management Information Circular.

trade Credit 
PFB’s subsidiaries provide trade credit to their customers in the normal course of business. PFB’s credit policy is universally 

adopted across its businesses. The policy requires the credit history of each new customer to be closely examined before credit 

is granted, which may include performing solvency tests if a particular account is expected to become significant. Management 

diligently reviews past due receivables on a weekly basis which helps minimize credit risk. The diversity of PFB’s activities and 

customer base also helps minimize the credit risk to which it may be exposed.

enVironmental Considerations 
Environmental issues are gaining in importance for PFB’s stakeholders. PFB is committed to responsibly manage the 

direct and indirect impact it has on the environment. PFB believes that it is in compliance with applicable environmental 

laws in jurisdictions where it has operations.  All construction materials must adhere to fire safety requirements during their 

manufacture, transportation and storage. Hexabromocyclododecane (HBCD) is a brominated flame retardant used in EPS 

resin by manufacturers to ensure insulation products meet strict building code fire performance requirements when used as a 

component in building assemblies. In 2010, Environment Canada and Health Canada published a Draft Screening Level Risk 

Assessment report of HBCD. The report concluded that HBCD is not entering the environment in a quantity or under conditions 

that constitute or may constitute a risk in Canada to human life or health but that HBCD meets the criteria to be labeled as 

toxic to the environment.  PFB will continue to work with Environment Canada and other industry partners to develop a risk 

PFB Corporation - Annual Report 2010

47

management strategy for HBCD. Currently there are no commercially available alternatives to HBCD for EPS foam.  However, 

alternatives are being developed and PFB is continuing to work with flame retardant producers to expedite the transition. 

information teChnology
PFB makes extensive use of information technology in conducting its businesses. This involves web-based connections, 

access to secure centralized databases, and maintaining existing and implementing new business software applications. The 

security and safeguarding of information technology assets and protocols will continue to be increasingly important to PFB. PFB 

minimizes its exposure to I.T. risks by continuously reviewing its access and application controls, performing disaster recovery 

testing, locating its backbone I.T. assets in an industry-leading secure location, and hiring and training specialist employees with 

respect to the protection and use of I.T. assets and related intellectual property.

seasonality and ClimatiC faCtors in the ConstruCtion industry
Due to the seasonal nature of the construction industry, PFB’s actual reported sales show variations when viewed on a quarter-

by-quarter basis. Typically, sales are weakest in the first quarter of the year and strongest in the third quarter. Sales in any 

quarter can be significantly influenced by weather, specifically when winter begins and ends and its severity. 

Plant and faCilities
The Corporation operates a number of manufacturing facilities across North America, most of which operate at or near capacity 

for significant portions of the year.  Any disruption to operations at any plant and facility arising from natural or man-made 

causes such as fire, flood, labour disputes, disruption to access or egress, or other events, could have a material impact on the 

Corporation and its business operations.

emPloyee future Benefits
A defined benefits pension plan (the Plan) exists for certain Ontario-based employees who are members of the United Steel, 

Paper and Forestry, Rubber, Manufacturing, Energy, Allied industrial and Service Workers International union.  The latest actuarial 

valuation was completed on March 31, 2010, and identified that the Plan had a funding deficit on a going-concern basis of 

$94 (2009 - $119) and, on a solvency basis, the actuarial liabilities exceeded the value of assets by $82 (2009 - $30). As a 

result, throughout 2010 and 2009, PFB made regular service and special payment contributions to the Plan. In fiscal 2010, total 

contributions of $122 (2009 - $130) were made and PFB expects future annual contributions to continue at similar amounts until 

the deficits are eliminated. However, the actual rate of return on plan assets and changes in interest rates and other variables 

could result in changes in PFB’s funding requirements for the Plan. The Plan assets are not immune to market fluctuations and, 

as a result, PFB may be required to make additional cash contributions in future.

off-BalanCe sheet arrangements and oPerating leases
PFB enters into operating lease contracts for certain properties, vehicles, and for materials handling equipment requirements. 

The total non-discounted operating lease commitments as at December 31, 2010, total $2,191 as disclosed in Note 18(b) to 

the consolidated financial statements. In the case of property leases, PFB’s subsidiaries are also responsible for their share of 

operating costs. The Corporation has no off-balance sheet arrangements.

human resourCes
PFB’s ability to attract and retain qualified employees is an area of risk and uncertainty. PFB attempts to mitigate this risk by 

offering a competitive compensation and benefits package, training, and a positive cultural environment.

48

PFB Corporation - Annual Report 2010

 
SUmmarY of accoUnting policieS and management 
eStimateS

The Corporation’s consolidated financial statements for the year ended December 31, 2010 have been prepared in accordance 

with Canadian GAAP. This section discusses key estimates and assumptions that management has made under these 

principles, and how they affect the amounts reported in the financial statements and notes. Please refer to Note 2 – Significant 

Accounting Policies in the consolidated financial statements for more detailed information concerning PFB’s accounting policies 

used to prepare its consolidated financial statements.

key estimates and assumPtions
In conformity with Canadian GAAP, management make certain estimates and assumptions when accounting for and reporting 

assets, liabilities, revenues and expenses in the consolidated financial statements. Estimates and assumptions are based on 

past experience and other factors which are believed to be reasonable under the circumstances. Management has discussed 

the development and selection of these key estimates and assumptions with the Audit Committee of the Board of Directors and 

the Audit Committee has reviewed the disclosures described in this section.

aCCounts reCeiVaBle
Management frequently evaluates the recoverability of accounts receivable on a customer-by-customer basis taking into 

account past trading experience, approved credit limits, the ageing profile of past due receivables, current market and 

economic conditions, and credit information obtained from third parties. Allowances are maintained for doubtful accounts when 

management determines that a customer’s ability to pay may be doubtful. The allowance is estimated based on the likelihood of 

recovery. Credit losses absorbed in 2010 and in recent prior years have been within management’s expectations. The provision 

for doubtful accounts represents approximately 8.0% of the year-end accounts receivable balance. The provision is consistent 

with that of the most recent prior year. 

inVentory oBsolesCenCe
The value of PFB’s inventory is reviewed by management on a monthly basis. Items identified as obsolete and items not saleable 

at prices in excess of carrying amounts are written down to estimated net realizable amounts and the write down amount 

charged to cost of sales. Inventory obsolescence provisions are determined by reviewing inventory turns, seasonality trends, 

and slow moving inventory reports. To the extent that estimates made by management are incorrect, PFB’s operating expenses 

and inventory carrying values may be higher or lower than the amounts reported. PFB’s customized products are manufactured 

to order which limits the potential risk of inventory obsolescence for those products. 

inCome taX Valuation alloWanCe
PFB has net future income tax assets resulting from operating losses that are available to reduce taxable income in future periods. 

CICA Handbook Section 3465, Income Taxes requires that a valuation allowance be established when it is ‘more likely than not’ 

that all or a portion of the future income tax assets will not be realized. At December 31, 2010, management has not recorded a 

valuation allowance against future income tax assets as it believes that it is more likely than not that sufficient taxable income in 

future years will be sufficient to fully recover the future income tax assets. 

useful life of CaPital assets
Management estimates the useful life of long-lived assets at the time of acquisition, which is then used to determine 

depreciation expense. The estimated useful life of an asset is usually based on a combination of past experience, the purpose 

for which an individual asset will be used, and the likelihood of future technological changes. A change in estimate may result in 

a higher or lower depreciation expense charge in future periods or an impairment charge to reflect a write-down in the carrying 

value of the asset.

PFB Corporation - Annual Report 2010

49

fair market Value for goodWill and imPairment testing
In connection with the business acquisitions completed by PFB in fiscal 2003 and 2004, PFB identified and estimated the fair 

value of assets acquired and liabilities assumed. Any excess of the purchase price over the estimated fair value of the identified 

net assets was assigned to goodwill.

PFB assesses the impairment of goodwill on an annual basis, or whenever a change in events or circumstances indicates that 

carrying values may not be recoverable. In 2010 and 2009, no impairments in the carrying costs of goodwill were identified.

intangiBle assets
Intangible assets include computer software, product development costs, and patents. Product development costs that meet 

specified criteria related to technology, market, and financial feasibility are deferred and amortised over a period of three years 

post completion of the project. Costs that do not meet the criteria for deferral are expensed in the period they are incurred.

PFB’s policy for intangible assets requires the periodic review of the carrying value of such costs in order to determine if there 

has been impairment in value based on a reduction in expected future cash flows. If it is determined that the carrying value 

exceeds the recoverable amounts, the net asset is written down to the net recoverable amount.

recent changeS to accoUnting StandardS

In January 1, 2009, PFB adopted the following Canadian Institute of Chartered Accountants (CICA) Handbook 

Recommendations:

Section 3064, Goodwill and Intangible Assets

Emerging Issues Committee (EIC) Abstract No. 173, Credit Risk and the Fair Value of Financial Assets   

         and Financial Liabilities

Section 3064, Goodwill and Intangible Assets replaces Section 3062, Goodwill and Other Intangible Assets and Section 

3450, Research and Development Costs. Various changes have been made to other sections of the CICA Handbook for 

consistency purposes. Section 3064 establishes standards for the recognition, measurement, presentation and disclosure 

of goodwill subsequent to its initial recognition and of intangible assets by profit-oriented enterprises. Standards concerning 

goodwill are unchanged from the standards included in the previous Section 3062. The adoption of this standard did 

not have a material impact on PFB’s consolidated financial statements, except that certain existing capital assets were 

reclassified as intangible assets under the new standard.

On January 1, 2009, the Corporation adopted EIC 173, Credit Risk and the Fair Value of Financial Assets and Financial 

Liabilities. EIC 173 clarifies how an entity’s own credit risk and that of the relevant counterparty should be taken into 

account in determining the fair value of financial assets and financial liabilities, including derivative instruments. The new 

guidance did not have any impact on the financial position or earnings of the Corporation.

On June 1, 2009, the CICA amended Section 3862, Financial Instruments – Disclosures to improve disclosures related to 

fair value measurements of financial instruments, including the relative reliability of the inputs used in those measurements, 

and liquidity risk, in light of concerns that the nature and extent of liquidity risk requirements were unclear and difficult to 

apply.  These disclosures are effective for PFB’s December 31, 2009, annual consolidated financial statements.  Adopting 

these amendments did not have a significant impact on PFB’s results of operations or financial position. The adoption of 

those sections resulted in additional disclosure in the Corporation’s consolidated financial statements (see Note 12).

50

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
           
 
 
fUtUre changeS to accoUnting StandardS

CiCa handBook Changes
The following changes to CICA Handbook Recommendations have been announced and will be applicable to PFB commencing 

January 1, 2011, with earlier adoption permitted:

Section 1582, Business Combinations

Section 1601, Consolidated Financial Statements

Section 1602, Non-Controlling Interests

Section 1582, Business Combinations is effective for business combinations with an acquisition date after January 1, 2011. The 

standard was amended to require additional use of fair value measurements, recognition of additional assets and liabilities, and 

increased disclosure. Adoption of the standard is expected to have a material effect on the way that the Corporation accounts 

for future business combinations. Entities adopting Section 1582 will also be required to adopt Section 1601, Consolidated 

Financial Statements and Section 1602, Non-Controlling Interests. These standards will require a change in the measurement 

of non-controlling interest and will require the change to be presented as part of shareholders’ equity on the balance sheet. In 

addition, the income statement of the controlling parent company will include 100 per cent of the subsidiary’s financial results 

and present the allocation between the controlling interest and non-controlling interest. The changes resulting from adopting 

Section 1582 will be applied prospectively and changes from adopting Section’s 1601 and 1602 will be applied retrospectively. 

The Corporation does not currently have any non-controlling interests.

international finanCial rePorting standards
On February 13, 2008, the Canadian Accounting Standards Board (AcSB) confirmed that, for publicly accountable enterprises, 

Canadian GAAP will be replaced by International Financial Reporting Standards (IFRS) for fiscal years beginning on or after 

January 1, 2011. Upon adoption of IFRS, companies will be required to provide IFRS comparative information for the previous 

fiscal year. Accordingly, the conversion from Canadian GAAP to IFRS will be applicable to the Corporation’s reporting for its 

interim financial statements for the first quarter of 2011.

PFB has completed the following phases of its project plan for adopting IFRS:

•	

•	

•	

•	

Initial	impact	assessment	and	scoping	of	differences	between	Canadian	GAAP	and	IFRS

Identification,	evaluation	and	selection	of	accounting	policies	under	IFRS

Determination	of	the	impact	on	internal	controls	over	financial	reporting,	disclosure	controls	and	procedures,		

and other business activities

Implemented	information	technology	solutions	necessary	to	support	IFRS	reporting,	including	the	parallel		

running under both Canadian GAAP and IFRS throughout 2010.

PFB has maintained Canadian GAAP for reporting purposes in 2010 and it has maintained reconciliations between Canadian 

GAAP and IFRS for each interim/annual  period throughout 2010, beginning with an opening balance sheet as at January 

1, 2010, which is the IFRS transition date applicable to PFB. The reconciliations between Canadian GAAP and IFRS will be 

presented during 2011, commencing with the release of the 2011 first quarter interim report. 

IFRS 1, First-time Adoption of International Reporting Standards, provides guidance to entities adopting IFRSs for the first 

time. The standard provides a number of optional exemptions and mandatory exceptions to the general requirement of full 

retrospective application of IFRS. 

PFB Corporation - Annual Report 2010

51

 
 
The table below provides a brief summary of the optional exemptions under IFRS 1 which are applicable to PFB and, where 

an adjustment to the opening balance sheets results from making an election, the expected amount of the adjustment. The 

Standard also includes a number of mandatory exemptions, none of which are applicable to PFB. 

standard

oPtional eXemPtion

ChoiCe and imPaCt

Business  

An optional exemption exists to not 

PFB has elected to prospectively apply IFRS 3. Therefore, 

Combinations

retrospectively apply IFRS 3 to business 

an adjustment to the opening balance sheet will not be 

combinations which occurred prior to the 

required.

transition date. Without the exemption, 

PFB would be required to re-state all past 

business combinations to be in accor-

dance with IFRS 3.

Fair Value or  

IFRS 1 permits an item of property, plant 

PFB has elected to account for all items of property, plant 

Revaluation as  

and equipment to be measured at the date 

and equipment using the cost model which uses the histori-

Deemed Cost

of acquisition at its fair value and using the 

cal bases under Canadian GAAP as the cost under IFRS. 

fair value amounts as deemed cost.

Therefore, an adjustment to the opening balance sheet as a 

Borrowing Costs

IFRS 1 allows entities to choose the date 

PFB has elected to prospectively apply the capitalization 

from which it applies the requirement to 

of borrowing costs relating to all qualifying assets from the 

result of this election is not required.

capitalize borrowing costs relating to quali-

transition date.

fying assets.

Employee Benefits An optional exemption is available for enti-

PFB has elected to not recognize cumulative actuarial gains 

ties which have defined benefit pension 

and losses up to the date of transition. It has elected to 

plans. The exemption, if elected, does 

reset the “corridor” to zero as at the date of transition.

not require entities to calculate cumulative 

actuarial gains and losses from the incep-

PFB has elected to recognize gains and losses in future 

tion of a plan up to the date of transition to 

years using the corridor approach. 

IFRS. 

Under Canadian GAAP, as at December 31, 2009, PFB 

recognized an accrued benefit asset with respect to the 

defined benefits pension plan in the amount of $475 which 

decreases to approximately $50 under IFRS. As  a result of 

applying this exception, the adjustment creates a deferred 

tax liability of approximately $100 for a combined approxi-

mate net reduction in retained earnings of $325.

In addition to the impact of the optional elections made under IFRS 1, there are other expected areas of difference arising 

as a result of the requirements of certain IFRSs being different from Canadian GAAP. The table below provides a brief 

summary of the details of such differences, the policy selections that PFB has made (where applicable), along with the 

current and future impact of adopting those IFRS. The table is not comprehensive and may not include all of the differences 

that PFB will experience between Canadian GAAP and certain IFRSs.  

The IASB has several projects scheduled for 2011 that may impact PFB’s transition to IFRS and its financial statements. 

PFB is required to comply with IFRS up to an including the date of its first annual consolidated financial statements, which, 

for PFB is December 31, 2011.

52

PFB Corporation - Annual Report 2010

ifrs

key differenCes from Canadian gaaP

Current and future imPaCt on PfB

IAS 16 – Property, 

Under Canadian GAAP, as at January 1, 2010, PFB 

In 2010, depreciation expenses were lower than 

Plant and Equip-

componentized the asset classes of buildings and 

in the comparative year as a result of applying 

ment (PP&E)

machinery and equipment (major items only). In con-

longer expected remaining lives to the net book 

junction with those changes, the expected remaining 

values.

Componentization:

useful lives of individual assets and components in 

the two asset classes, as stated, were revised. The 

new expected remaining useful lives were adopted 

on a prospective basis for the calculation of future 

depreciation expense.

Under IFRS, no additional changes were made to 

Upon adopting IAS 16, the opening bal-

the componentization of the two assets classes. The 

ance sheet values for the carrying amounts of 

revised expected remaining useful lives of individual 

property, plant and equipment increased by 

assets and components were applied from their 

approximately $6,400. The change resulted in 

original date of acquisition and depreciation expense 

the recognition of deferred tax liabilities of ap-

was recalculated using the revised useful lives. This 

proximately $1,700. Accordingly, a net increase 

resulted in higher net book values in aggregate under 

in retained earnings of approximately $4,700 

IFRS at the date of transition.

resulted.

.

IAS 36 – Impair-

IFRS introduces the concept of a Cash Generating 

Under Canadian GAAP, PFB was considered to 

ment of Assets

Unit (CGU) which does not exist under Canadian 

be a fully-integrated operation consisting of a 

GAAP. A CGU is defined as the smallest identifiable 

single reporting unit. Accordingly, goodwill was 

group of assets that generates cash inflows that are 

managed at a highest level of aggregation. Un-

largely independent of the cash inflows from other 

der IFRS, PFB has concluded it has two groups 

assets or groups of assets. Goodwill acquired in a 

of CGU’s and goodwill was allocated to each, as 

business combination is required to be allocated to 

appropriate.

each of the acquirer’s CGU’s or groups of CGU’s.

IFRS requires the assessment of asset impairment 

be based on discounted future cash flows. Canadian 

Based on the goodwill allocated to each CGU 

GAAP generally applied a two-step approach to 

group and applying discounted future cash flows 

impairment testing; first comparing asset carrying val-

to test for impairment, PFB has determined that 

ues with undiscounted future cash flows to determine 

goodwill allocated to one CGU group was im-

whether impairment exists, and then measuring any 

paired. Upon adopting IAS 36, the consolidated 

impairment by comparing asset carrying values with 

opening balance sheet values for the carrying 

their fair values. 

amounts of goodwill decreased by approxi-

mately $5,300 with a corresponding decrease in 

IFRS allows for the future reversal of impairment 

retained earnings.

losses, other than goodwill, should the indicators of 

impairment change.

IFRS creates the potential for more frequent 

recognition of impairment losses or reversals of 

previous impairment losses, or parts thereof, as 

compared to Canadian GAAP.

PFB Corporation - Annual Report 2010

53

ifrs

key differenCes from Canadian gaaP

Current and future imPaCt on PfB

IIAS 12 – Income 

IAS 12, Income Taxes, in its current form, is similar to 

Upon adopting IAS 12, the current portion of 

Taxes:

Canadian GAAP with the exception that all deferred 

a deferred tax asset recorded under Canadian 

taxes assets and liabilities are treated as long-term 

GAAP in the amount of $637 was reclassified to 

on the balance sheet whereas Canadian GAAP ap-

a long-term deferred tax asset. The adjustment 

proach is to allocate between current and long-term 

had no impact on retained earnings..

portions.

IAS 21 – The Ef-

Under IFRS, non-monetary assets and liabilities of a 

Upon adopting IAS 21, the consolidated opening 

fects of Changes 

foreign subsidiary whose functional currency is differ-

balance sheet values for the carrying amounts 

in Foreign  

Exchange

ent to that of PFB’s presentation currency, which is 

of PP&E and intangible assets held by PFB’s 

Canadian dollars, are required to be translated at the 

foreign subsidiary, when translated into Canadian 

closing exchange rate at the end of each reporting 

dollars,  decreased by approximately $265 and 

period. Under Canadian GAAP. PFB’s foreign subsid-

$15, respectively, with a corresponding aggre-

iary qualified for foreign exchange translation using 

gate decrease in retained earnings of $280. On a 

the temporal method, non-monetary assets and 

go-forward basis, the carrying values of non-

liabilities of the foreign subsidiary were translated at 

monetary assets and liabilities held by the foreign 

historical exchange rates. Income and expense items 

subsidiary in its functional currency of USD 

of the foreign subsidiary will continue to be translated 

will be translated at current exchange rates on 

at monthly average exchange rates on consolidation 

consolidation. As exchange rates fluctuate the 

under IFRS which is the same treatment as under 

other comprehensive income will exhibit greater 

Canadian GAAP.

volatility. 

Under IFRS, the effects of foreign exchange rate 

PFB`s foreign subsidiary has an interest bear-

changes when consolidating the assets and liabili-

ing inter-company loan payable to its Canadian 

ties of PFB’s foreign subsidiary are recorded in other 

parent which is denominated in CAD. Unrealized 

comprehensive income. Under Canadian GAAP (tem-

foreign exchange gains and losses are recog-

poral method), foreign exchange gains and losses 

nized in the U.S. subsidiary’s books as exchange 

were recorded in income.

rates change. Under Canadian GAAP, the unreal-

ized foreign exchange gains and losses recorded 

in the foreign subsidiary’s books were fully offset 

on consolidation by gains or losses arising on 

translating the USD equivalent value of the 

Canadian dollar loan creating no impact in the 

consolidated income statement. Under IFRS, the 

effects of the unrealized foreign exchange gains 

and losses in the foreign subsidiary will display 

increased volatility in the income statement as 

exchange rates fluctuate.

54

PFB Corporation - Annual Report 2010

ifrs

key differenCes from Canadian gaaP

Current and future imPaCt on PfB

IAS 19 – Employee 

A difference between IAS 19 - Employee Benefits and 

The accrued benefit asset recognized on PFB’s 

Benefits

the equivalent Canadian GAAP (HB 3461 – Em-

consolidated balance sheet at the date of 

ployee Future benefits) is that IAS 19 provides broad 

transition will be lower under IFRS than under 

guidance for all forms of consideration given by an 

Canadian GAAP (see IFRS 1 table above).

entity in exchange for services rendered by em-

ployees whereas Canadian GAAP does not provide 

The limit restriction had no impact on the amount 

guidance for benefits applied to employees during 

recognized on the opening balance sheet under 

their active employment. Canadian GAAP guidance 

IFRS as at the date of transition.

applies to benefits earned by active employees which 

are expected to be provided to them when they are 

no longer providing active service, pursuant to the 

entity’s undertaking to provide such benefits.

PFB has a defined benefit plan for certain employees 

in Ontario. In addition to aforementioned terminol-

ogy difference, other differences exist between IAS 

19 and Canadian GAAP with respect to defined 

benefit plans which include: measurement date of 

plan assets and accrued benefit obligation; actuarial 

assumptions; the rate used to discount post-employ-

ment benefit obligations; the test for minimum amor-

tization of actuarial gains and losses; the treatment of 

past service costs; the treatment of defined benefit 

assets; and greater disclosures under IFRS. 

IFRS places a limit on the value of a defined benefit 

asset recorded on the balance sheet, which cannot 

exceed the future economic benefit expected to real-

ized from the asset.

Presentation and 

Certain standards under IFRS require significantly 

This will have a significant impact on PFB in 

Disclosure

more disclosure than under Canadian GAAP.

terms of data collection to meet the disclosure 

requirements. Processes for data capture are 

being revised or created, as appropriate, to meet 

the requirements. 

PFB’s internal controls over financial reporting 

framework is being updated to incorporate cer-

tain revisions as a result of adopting IFRS. 

Stephen p. hardY
Vice President and Chief Financial Officer

March 3, 2011

PFB Corporation - Annual Report 2010

55

management’S report

The accompanying consolidated financial statements of PFB Corporation and all information 

included in this annual report are the responsibility of the management of the Corporation and 

have been reviewed and approved by the Board of Directors upon recommendation by the 

Audit Committee. Management has prepared the consolidated financial statements based 

on the information available and in accordance with Canadian generally accepted accounting 

principles. The consolidated financial statements and other financial information have been 

prepared using the accounting policies described in Note 2 to the consolidated financial 

statements and reflect management’s best estimates and judgements based on available 

information. Financial information presented throughout this report is consistent with data 

presented in the consolidated financial statements.

PFB Corporation maintains systems of internal controls in order to provide reasonable 

assurance that the consolidated financial statements are accurate and complete in all 

material respects. These systems include established policies and procedures, the selection 

and training of qualified personnel, and an organisation structure providing for appropriate 

delegation of authority and segregation of responsibilities. 

The Board of Directors discharges its duties related to the consolidated financial statements 

by reviewing and approving financial information prepared by management and through 

the activities of its Audit Committee. The Audit Committee, made up of five unrelated and 

independent directors, periodically meets with management and its responsibilities include 

reviewing the consolidated financial statements and other information in this annual report. 

The Audit Committee also meets with the independent auditors to discuss the audit approach, 

and the results of their audit examination prior to recommending approval of the consolidated 

financial statements to the board of directors.

The shareholders’ auditor, Deloitte & Touche LLP, Chartered Accountants, have audited 

the consolidated financial statements as at and for the year ended December 31, 2010 in 

accordance with Canadian generally accepted accounting principles, and their independent 

report is presented herein.

c. alan Smith

Stephen p. hardY

Chairman, President and

Vice President and 

Chief Executive Officer

Chief Financial Officer

March 3, 2011

March 3, 2011

56

PFB Corporation - Annual Report 2010

independent aUditor’S report

To the Shareholders of 

PFB Corporation:

We have audited the accompanying consolidated financial statements of PFB Corporation, which comprise the consolidated 

balance sheets as at December 31, 2010 and 2009, and the consolidated statements of operations and comprehensive 

income, retained earnings and cash flows for the years then ended, and a summary of significant accounting policies and other 

explanatory information.

Management’s Responsibility for the Consolidated Financial Statements

Management is responsible for the preparation and fair presentation of these consolidated financial statements in accordance 

with Canadian generally accepted accounting principles, and for such internal control as management determines is necessary 

to enable the preparation of consolidated financial statements that are free from material misstatement, whether due to fraud or 

error.

Auditor’s Responsibility

Our responsibility is to express an opinion on these consolidated financial statements based on our audits. We conducted 

our audits in accordance with Canadian generally accepted auditing standards.  Those standards require that we comply with 

ethical requirements and plan and perform the audit to obtain reasonable assurance about whether the consolidated financial 

statements are free from material misstatement.

An audit involves performing procedures to obtain audit evidence about the amounts and disclosures in the consolidated 

financial statements.  The procedures selected depend on the auditor’s judgment, including the assessment of the risks of 

material misstatement of the consolidated financial statements, whether due to fraud or error. In making those risk assessments, 

the auditor considers internal control relevant to the entity’s preparation and fair presentation of the consolidated financial 

statements in order to design audit procedures that are appropriate in the circumstances, but not for the purpose of expressing 

an opinion on the effectiveness of the entity’s internal control.  An audit also includes evaluating the appropriateness of 

accounting policies used and the reasonableness of accounting estimates made by management, as well as evaluating the 

overall presentation of the consolidated financial statements.

We believe that the audit evidence we have obtained in our audits is sufficient and appropriate to provide a basis for our audit 

opinion. 

Opinion

In our opinion, the consolidated financial statements present fairly, in all material respects, the financial position of PFB 

Corporation as at December 31, 2010 and December 31, 2009 and the results of its operations and its cash flows for the years 

then ended in accordance with Canadian generally accepted accounting principles.

Chartered Accountants

March 3, 2011

Calgary, Alberta

PFB Corporation - Annual Report 2010

57

2010

consoliDateD 

Financial 

stateMents

conSolidated Balance SheetS
Years Ended December 31, 2010 and 2009

In thousands of dollars

2010 

2009

assets
Current assets

  Cash and cash equivalents [Note 3] 
  Accounts receivable [Note 12 (a)] 

Inventories [Note 4] 
Income taxes receivable 

  Prepaid expenses 
  Future income taxes asset [Note 14] 
total current assets 
Capital assets [Note 5] 
Goodwill 
Intangible assets [Note 6] 
Accrued benefit asset [Note 16] 
Future income taxes asset [Note 14] 
total assets 

liaBilities
Current liabilities

  Accounts payable and accrued liabilities 
  Customer deposits 
  Current portion of long-term debt [Note 8] 

total current liabilities 

Long-term debt [Note 8] 

Future income taxes liability [Note 14] 

total liabilities 

shareholders’ eQuity
Share capital [Note 9] 
Contributed surplus [Note 10] 

Retained earnings 

total shareholders’ equity 

$ 9,701 
6,861 
6,976 
167 
664 
310 
24,679 
31,016 
5,887 
167 
538 
573 
62,860 

$ 6,137 
1,534 
948 

8,619 

7,935 

1,129 

17,683 

20,110 
384 

24,683 

45,177 

$ 10,896
5,892
6,257
276
648
637
24,606
31,580
5,887
260
475
444
63,252

$ 7,016
1,504
919

9,439

8,744

482

18,665

19,815
365

24,407

44,587

total liabilities and shareholders’ equity 

$ 62,860 

$ 63,252

Commitments and contingencies [Note 18]

See accompanying notes to the consolidated financial statements.

approved by the Board of Directors

c. alan Smith

John K. read

Director

Director

58

PFB Corporation - Annual Report 2010

 
 
 
 
conSolidated StatementS of operationS and 
comprehenSive income
Years Ended December 31, 2010 and 2009

In thousands of dollars except shares and per share amounts

Sales 
Cost of goods sold 

Selling and administrative expenses 
Gain (loss) on sale of assets 
Realized foreign exchange gain [Note 12 (b)] 
Unrealized foreign exchange gain (loss) [Note 12(b)] 

Interest income 
Interest expense 
Income before income taxes 
Income taxes [Note 14] 
net income and other comprehensive income 

Earnings per common share - basic: [Note 13] 

Earnings per common share - diluted: [Note 13] 

2010 

2009

$ 65,580 
(48,716) 

16,864 
(13,661) 
16 
145 
(158) 
3,206 
41 
(502) 
2,745 
(871) 
$ 1,874 

$ 0.28 

$ 0.28 

$ 65,930
(46,083)

19,847
(14,432)
(14)
202
51
5,654
26
(602)
5,078
(1,388)
$ 3,690

$ 0.56

$ 0.56

Weighted average number of common shares outstanding [Note 13] 

6,598,703 

6,570,906

See accompanying notes to the consolidated financial statements.

conSolidated StatementS of retained earningS
Years Ended December 31, 2010 and 2009

In thousands of dollars

Retained earnings, beginning of the year 
Net income 
Dividends paid 
Premium on redemption of common shares [Note 9 (d)] 
Retained earnings, end of the year 

See accompanying notes to the consolidated financial statements.

2010 

2009

$ 24,407 
1,874 
(1,583) 
(15) 
$ 24,683 

$ 22,295
3,690
(1,577)
(1)
$ 24,407

PFB Corporation - Annual Report 2010

59

 
 
 
 
conSolidated StatementS of caSh flowS
Years Ended December 31, 2010 and 2009

In thousands of dollars

Cash ProVided By (used in):
oPerating
  Net income 
  Add (deduct) items not requiring cash:

  Depreciation and amortization 

(Gain) loss on disposal of capital assets 

  Stock-based compensation 
  Accrued benefit asset 
  Future income taxes [Note 14] 
  Unrealized foreign exchange (gain) loss 

  Changes in non-cash working capital [Note 15] 
  Urealized foreign exchange loss (gain) relating to

  non-cash working capital 

finanCing
  Repayment of long-term debt 
  Dividends paid 
  Exercise of stock options [Note 9(c)] 
  Purchase of common shares for cancellation [Note 9(d)] 

inVesting
  Purchase of capital assets [Note 5] 
  Purchase of intangible assets [Note 6] 
  Proceeds of insurance claim net of related expenses [Note 5] 
  Proceeds from sale of capital assets 

  Foreign exchange loss on cash held in

foreign currency 

increase (decrease) in cash and cash equivalents 
Cash and cash equivalents, beginning of the year 
Cash and cash equivalents, end of the year 

Supplemental cash flow information:

Interest paid 
Interest received 
Income taxes recovered 

  Capital asset additions financed by capital leases 
See accompanying notes to the consolidated financial statements.

60

PFB Corporation - Annual Report 2010

2010 

2009

$ 1,874 

$ 3,690

2,491 
(16) 
67 
(63) 
810 
158 
5,321 
(2,444) 

31 
2,908 

(997) 
(1,583) 
265 
(33) 
(2,348) 

(1,635) 
(50) 
65 
54 
(1,566) 

(189) 

(1,195) 
10,896 
$ 9,701 

$ 502 
41 
40 
258 

3,668
14
114
(475)
1,171
(51)
8,131
3,007

-
11,138

(735)
(1,577)
-
(15)
(2,327)

(1,746)
(5)
-
7
(1,744)

(34)

7,033
3,863
$ 10,896

$ 597
26
586
328

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
2010

notes to the 

consoliDateD 

Financial 

stateMents

noteS to the conSolidated 
financial StatementS
December 31, 2010 and 2009

In thousands of dollars except shares and per share amounts

1. deScription of the BUSineSS

PFB Corporation (“PFB” or the “Corporation”) is incorporated under the Alberta Business 

Corporations Act and has its headquarters in Calgary, Alberta, Canada.

The principal business activity of PFB is manufacturing insulating building products 

from expanded polystyrene materials and marketing those products in North America 

and Japan. The integrated product lines are marketed under Plasti-Fab, EPS Product 

Solutions®, Advantage ICF Systems®, Insulspan® SIPS, and Riverbend Timber 

Framing® brand names and trade marks.

The Corporation wholly-owns the following operating subsidiaries: Plasti-Fab Ltd. 

(“Plasti-Fab”) and Insulspan Incorporated (“Insulspan”). These subsidiaries operate 

manufacturing facilities and sales operations in the provinces of British Columbia, Alberta, 

Saskatchewan, Manitoba, and Ontario in Canada, and in the State of Michigan, USA. In 

2009, two Canadian subsidiaries, Riverbend Timber Framing Corporation (“Riverbend”) 

and PFB Construction Services Ltd. (“Construction Services”), were voluntarily dissolved.  

Riverbend’s ongoing operations were merged with Plasti-Fab and Construction Services 

ceased operations in 2008.

2. Significant accoUnting policieS

(a)  Basis of Presentation and Consolidation

These consolidated financial statements of PFB include the accounts of the 

Corporation and all of its wholly-owned subsidiaries. The consolidated financial 

statements and notes thereto have been prepared by management in accordance 

with Canadian generally accepted accounting principles (“Canadian GAAP”) and are 

stated in Canadian dollars unless otherwise stated. All of PFB’s operating subsidiaries 

are considered to be fully integrated operations. All inter-company accounts and 

transactions have been eliminated on consolidation. In preparing the consolidated 

financial statements, management assessed the Corporation’s ability to continue as a 

going concern. 

PFB Corporation - Annual Report 2010

61

The consolidated financial statements reflect the accounting policies described below.

(b)  Future Changes to accounting Standards

In February 2008, the Canadian Accounting Standards Board (AcSB) confirmed that, for publicly accountable 

enterprises, Canadian GAAP will be replaced by International Financial Reporting Standards (IFRS) for fiscal 

years beginning on or after January 1, 2011. Upon adoption of IFRS, companies will be required to provide IFRS 

comparative information for the previous fiscal year. Accordingly, the conversion from Canadian GAAP to IFRS will be 

applicable to the Corporation’s reporting for its interim financial statements for the first quarter of 2011.

The following changes to CICA Handbook Recommendations have been announced and will be applicable to PFB 

commencing January 1, 2011, with earlier adoption permitted:

Section 1582, Business Combinations

Section 1601, Consolidated Financial Statements

Section 1602, Non-Controlling Interests

Section 1582, Business Combinations is effective for business combinations with an acquisition date after January 

1, 2011. The standard was amended to require additional use of fair value measurements, recognition of additional 

assets and liabilities, and increased disclosure. Adoption of the standard is expected to have a material effect on 

the way that the Corporation accounts for future business combinations. Entities adopting Section 1582 will also be 

required to adopt Section 1601, Consolidated Financial Statements and Section 1602, Non-Controlling Interests. 

These standards will require a change in the measurement of non-controlling interest and will require the change to be 

presented as part of shareholders’ equity on the balance sheet. In addition, the income statement of the controlling 

parent company will include 100 per cent of the subsidiary’s financial results and present the allocation between the 

controlling interest and non-controlling interest. The changes resulting from adopting Section 1582 will be applied 

prospectively and changes from adopting Section’s 1601 and 1602 will be applied retrospectively. The Corporation 

does not currently have any non-controlling interests. 

(c)  Goodwill

Goodwill represents the excess of the purchase price of business acquisitions over the value attributed to the fair values 

of identifiable tangible and intangible assets acquired in such transactions. Goodwill is not subject to amortization into 

income, but is tested at least annually for impairment or when indications of impairment are present. The goodwill is 

first tested for recoverability (step 1) and, if the test determines that the carrying amount exceeds the fair value then 

impairment is measured (step 2). In determining expected future cash flows, management takes into account in its 

assumptions any uncertainties which may affect financial and economic conditions, and the markets served.  Step one 

consist of a comparison of the fair value of a reporting unit with its carrying amount, including the goodwill allocated 

to the reporting unit. Measurement of the fair value of a reporting unit is based on one or more fair value measures, 

including present value calculations of estimated future cash flows and estimated amounts at which the unit as a 

whole could be bought or sold in a current transaction between willing parties. The Corporation also considers its 

market capitalization as of the date of the impairment test. When the fair value of a reporting unit exceeds its carrying 

amount, goodwill of the reporting unit is not considered to be impaired and the second step of the impairment test is 

unnecessary. If the carrying amount of the reporting unit exceeds its fair value, step two requires the fair value of the 

reporting unit to be allocated to the underlying assets and liabilities of that reporting unit, resulting in an implied fair value 

of goodwill. If the carrying amount of the reporting unit’s goodwill exceeds the implied fair value of the reporting unit’s 

goodwill, an impairment loss equal to the excess is recorded in earnings.

62

PFB Corporation - Annual Report 2010

In the years ended December 31, 2010 and 2009, there were no changes in the carrying amount of goodwill attributed 

to either goodwill acquired or impairment losses recognized.

(d)  Cash and Cash equivalents

Cash and cash equivalents consist of cash on hand, balances with banks, and investments in highly liquid money 

market instruments with original maturities of 90 days or less on the date acquired.

(e) 

inventories

Inventories, which comprise raw materials and supplies, work-in-progress and finished products, are carried at the 

lower of cost and net realizable value. Cost is determined using the weighted average method and includes the 

purchase price and other costs directly related to the acquisition of materials. Net realizable value is determined as 

selling price less the cost to sell. The cost of work-in-process and finished product inventories include the cost of 

materials, the cost of direct labour, and a systematic allocation of fixed and variable manufacturing overheads based on 

a normal range of capacity for the respective production facilities.

(f) 

impairment of long-lived and intangible assets

PFB reviews long-lived assets such as capital assets and intangible assets with finite useful lives for potential 

impairment whenever events or changes in circumstances indicate that the carrying amount may not be recoverable. 

If the fair value of undiscounted future cash flows expected from the use of an asset or group of assets is less than the 

carrying amount, an impairment loss is recognized based on the difference between the discounted net future cash 

flows and the carrying value of the asset or group of assets. Factors which could trigger can impairment review include, 

but are not limited to, significant underperformance relative to historical or projected future operating results, significant 

changes in the nature of use of the asset, a change in the overall strategy of the business, and significant negative 

industry or economic trends.

(g)  Capital assets

Capital assets, including equipment under capital leases, are carried at cost less accumulated depreciation. Gains and 

losses arising on the disposal of individual assets are recognized in earnings in the year of disposal. 

As a result of a comprehensive study on its depreciation method and useful lives of capital assets on January 1, 

2010, PFB changed the depreciation method for machinery and equipment from a declining balance method to the 

straight-line method. On the same date, the asset classes of buildings and major machinery and equipment were 

componentized and the expected remaining lives of individual assets and components of assets in those asset classes 

were evaluated and adjusted, where appropriate, to reflect future operating expectations. The revisions were based 

on historical performance data and experiences assembled over many years of operating manufacturing facilities and 

equipment. The combined effect of the change in estimates was a reduction of approximately $1,200 in the amount 

of depreciation expense included in cost of sales in the current year. Prior period results have not been restated.  

Management did not continue to track depreciation under the old model and therefore can not exactly calculate the 

dollar impact of the change.  Management views attempting to calculate the amount at this time as impractical and has 

chosen to not present in the financial statements.

PFB Corporation - Annual Report 2010

63

Depreciation is provided for using the following rates and methods, which are designed to amortize the assets over their 

estimated useful lives:

assets/Components 

Current year - Rate and method 

Previous year - Rate and method

Buildings: 

- Assets 
- Components 

Machinery and equipment: 

- Assets 

- Components 

Capital leases 

- 
2.5% to 6.7% straight line 

5% straight line
-

At rates varying from 5% to 
20% straight line 

At rates varying from 5% to 
20% straight line 
Term of the lease 

At rates varying from 10% to 20% 
declining balance

- 

Term of the lease

Computer and office 

At rates varying from 10% to 

At rates varrying from 10% to

equipment 

33% straight line 

33% straight line

Assets under construction 

Depreciation commences when 

Depreciation commences when

the asset is available for use. 

the asset is available for use.

The costs for periodic repairs and maintenance are expensed in the period incurred to the extent the expenditures serve 

only to restore the assets to their normal operating condition without enhancing the service potential or extending their 

useful lives.

(h) 

intangible assets

Intangible assets that meet the capitalization criteria in CICA HB 3064 are capitalized and amortized over their useful 

lives. Intangible assets subject to amortization comprise product development costs (3 year amortization), non-integral 

computer software applications (3 year amortization), and patents (17 year amortization). All intangible asset classes are 

amortized on a straight-line basis and amortization commences when the asset is available for use.

(i)  employee Future Benefits

The Corporation administers a defined benefits pension plan (the “Plan”) for specific Ontario-based employees who are 

members of the United Steel, Paper and Forestry, Rubber, Manufacturing, Energy, Allied Industrial and Service Workers 

International union, which is their certified bargaining agent. 

The Plan is registered with the Financial Services Commission of Ontario and with the Canada Revenue Agency and 

is funded in accordance with applicable legislation. The Plan’s assets are held by an independent trustee and monthly 

contributions are paid into the Plan by the Corporation based on amounts determined by an independent actuary 

using assumptions approved by the Corporation. As the Plan currently has a transfer ratio of less than 0.8, an actuarial 

valuation is performed annually, typically at March 31. Future benefit increases which are incorporated into the collective 

labour agreement are used to determine the accrued benefit obligation. The accrued benefit obligation and current 

service cost were calculated using the projected benefit method pro-rated on service.

Past services cost arising from plan amendments, and net actuarial gains and loss that exceed 10% of the greater of 

the accrued benefit obligation and fair value of plan assets, are expensed in equal amount over the expected average 

remaining service life of the employee group.

64

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
 
 
 
 
The accrued benefit asset recognized on the consolidated balance sheet is representative of contributions (normal 

service plus special) being made by the Corporation exceeding its pension expense.

The plan assets are invested in marketable securities and the fair value can be determined on a frequent basis.

(j)  Revenue Recognition

Sales revenue is recognized upon shipment of products, which is the date ownership risks and benefits transfer to 

the customer, or when services have been provided to the customer and the collection of receivables is reasonably 

assured. Sales revenue is reported net of any customer discounts, rebates, and freight expenses, where applicable.

Sales contracts for certain product lines that involve custom manufacturing require customers to sign a formal 

agreement which typically requires deposits and/or progress payments to be made at various pre-determined stages 

of completion of the contracts. All deposits and progress payments received are classified as customer deposits on 

the consolidated balance sheet until such time the project is completely manufactured and shipped to the customer. 

Revenue from these custom manufacturing contracts is recognized upon completion and shipment of these projects.

(k)  Future income taxes

PFB uses the liability method of accounting for the tax effect of temporary differences between the tax bases of assets 

and liabilities and their carrying amounts. Temporary differences arise when the realization of an asset or the settlement 

of a liability would give rise to an increase or decrease in PFB’s income taxes payable for the year or a later period. 

Future income taxes assets and liabilities are measured at the substantively enacted income tax rates that, at the 

balance sheet date, are expected to apply when the future tax liability is settled or the future tax asset is realized. Future 

income tax assets are recognized only to the extent that, in the opinion of PFB’s management, it is more likely than not 

that the future income tax asset will be realized.

(l)  earnings per Common Share

Basic earnings per common share is computed by dividing net income available to common shareholders by the 

weighted average number of shares outstanding during the year.

PFB uses the treasury stock method of calculating diluted earnings per common share. The treasury stock method 

is used to compute the dilutive effect of stock options, warrants, and similar instruments. Under this method, the 

exercise of stock options is assumed to have occurred at the beginning of a period and the related common shares 

are assumed issued at that time. The proceeds from exercise are assumed to have purchased common shares of the 

Corporation for cancellation at the average market value price during the period. The incremental shares (the difference 

between the number of shares assumed issued and the number of shares assumed purchased) are included in the 

denominator of the diluted earnings per common share calculation. Diluted earnings per common share exclude all 

potential dilutive common shares where the effect is anti-dilutive.

PFB Corporation - Annual Report 2010

65

 
(m)  Financial instruments

PFB’s cash and cash equivalents, accounts receivable, accounts payables and accrued liabilities, and long-term debt 

constitute financial instruments.

(i) Financial assets and liabilities

All financial assets and liabilities are classified into one of five categories; loans and receivables; assets held-to-

maturity; assets available-for-sale; other financial liabilities; and held-for-trading.  The classification depends on 

the purpose for which the financial instruments were acquired and their characteristics.  Financial instruments that 

are classified as held-for-trading or available-for-sale are re-measured each reporting period at fair value with the 

resulting gain or loss recognized immediately in net income and other comprehensive income, respectively.  All 

other financial instruments are accounted for at amortized cost with foreign exchange gains and losses recognized 

immediately in net income.

The fair value of fixed interest rate long-term debt is determined by comparing the floating interest rate that PFB 

could obtain in the market for debt with similar terms to its fixed-rate debt. The fair value of the variable interest rate 

debt does not differ significantly from its carrying value as the interest rate is subject to market fluctuations (see 

Note 12 for additional disclosures and classification).

(ii) Commodity Price Risk

PFB’s main raw materials used in manufacturing its products are styrene monomer, expandable polystyrene 

resin, polypropylene resin, oriented strand board (OSB), and various species of raw timbers. PFB is exposed to 

fluctuations in the price of those raw materials.

(iii) Credit Risk

The concentration of credit risk in accounts receivable is limited due to a large number of diverse customers and 

geographical spread. PFB’s subsidiary companies monitor the financial condition of their respective customers and 

perform ongoing credit evaluations, but do not generally require collateral to support amounts receivable. Contracts 

for the sale of customized building systems typically require customers to pay all or a significant amount of the 

contract value in advance of shipping the products. Allowances for doubtful accounts are established based upon 

the credit risk for particular customers, historical trends and other relevant information. PFB’s management does 

not believe that the Corporation is exposed to an unusual level of credit risk.

(iv) Foreign Currency Risk

In the normal course of its operations, PFB is exposed to movements in the U.S. dollar and it purchases its U.S. 

dollar requirements at spot market rates. From time to time, PFB may utilize derivative financial instruments in the 

normal course of its operations as a means of managing its foreign currency exposure. PFB does not hold or issue 

derivative financial instruments for trading or speculative purposes.

(v) interest Rate Risk

PFB’s long-term debt is primarily contracted at fixed rates of interest except for a term loan facility held by Insulspan 

which currently operates on a floating interest rate. PFB is exposed to changes in interest rates in the United States. 

66

PFB Corporation - Annual Report 2010

(n)  Stock-Based Compensation Plan

PFB recognizes compensation expense in each reporting period using the fair value method of accounting for stock 

options. PFB determines the fair value of each stock option grant using the Black-Scholes option pricing model and 

compensation expense is charged to income over the related vesting period. The accumulated compensation expenses, 

less amounts transferred to share capital on the exercise of options, are captured in the contributed surplus account.

(o)  Use of estimates

The preparation of PFB’s consolidated financial statements in accordance with Canadian GAAP requires management 

to make estimates and assumptions that affect: the reported amounts of assets and liabilities; the disclosure of 

contingent assets and liabilities at the date of the consolidated financial statements; and the reported amounts of 

revenues and expenses during the reporting period presented. 

Significant areas requiring the use of management estimates include: the useful life of capital assets for depreciation 

and amortization purposes; the allowance for doubtful receivables; customer rebates; the provision for inventory 

obsolescence; the estimated useful life of deferred product development costs; goodwill valuation; the provision 

for income taxes; the fair value of financial instruments; the determination of future cash flows for the purpose of 

impairment testing of long-lived assets; pension assets and obligations; and the determination of future income taxes 

assets and liabilities. Actual results could differ from those estimates.

(p)  Foreign Currency translation

The consolidated financial statements of PFB are reported in Canadian dollars. PFB’s subsidiary in the United States 

uses the United States dollar as its measurement currency which is translated into Canadian dollars on consolidation 

using the temporal method. The US subsidiary is considered to be a fully integrated foreign operation. Monetary assets 

and liabilities denominated in a foreign currency are translated to Canadian dollars at the exchange rate prevailing at the 

consolidated balance sheet dates. Transactions and non-monetary items are translated at the exchange rate prevailing 

on the transaction date. Income and expenses are translated at the average exchange rates prevailing during the period 

in which the transactions take place. Unrealized gains and losses arising from foreign currency translation are included 

in the consolidated statement of operations and comprehensive income. 

(q)  management of Capital

The Corporation discloses its objectives, policies and processes for managing capital; quantitative data about what the 

entity regards as capital; whether the entity has complied with any capital requirements; and, if it has not complied, the 

consequences of such non-compliance. Additional disclosure in the Corporation’s financial statements can be found in 

Note 11.

PFB Corporation - Annual Report 2010

67

3. caSh and caSh eQUivalentS

Cash and cash equivalents are comprised as follows:

Balances with banks 
Short-term investments 

2010 
$ 6,699 
3,002 
$ 9,701 

2009
$ 4,394
6,502
$ 10,896

Short-term investments represented cash invested in a premium investment account with a major Canadian bank with 

maturities of 90 days or less. The interest rate available on the premium investment account as at December 31, 2010, 

was in the range of 0.80% to 1.10% (2009 - 0.35% to 0.47%) varying by the principal amount invested.

Interest income earned on bank balances and short-term investments is reported as interest income in the consolidated 

statement of operations.

4. inventorieS

Inventories are comprised as follows:

Raw materials and supplies 
Work-in-progress 
Finished goods 

2010 
$ 3,323 
1,293 
2,360 
$ 6,976 

2009
$ 3,510
1,068
1,679
$ 6,257

The carrying amount of inventories recognized as an expense in the year in which revenue was recognized was $47,373 

(2009 - $45,236). 

The cost of inventories recognized as an expense in the current year included $183 (2009 – $229) in respect of write-downs 

from cost to net realizable value. There were no reversals of any write-downs during the current year. 

68

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
5. capital aSSetS

Capital assets are comprised as follows:

Cost:

Land 
Buildings 
Machinery and equipment 
Computer and office equipment 
Capital leases 

Accumulated depreciation:

Land 
Buildings 
Machinery and equipment 
Computer and office equipment 
Capital leases 

Net book value:
Land 
Buildings 
Machinery and equipment 
Computer and office equipment 
Capital leases 

2010 

$ 5,205 
26,435 
29,162 
2,349 
767 
63,918 

- 
10,623 
20,204 
1,767 
308 
32,902 

5,205 
15,812 
8,958 
582 
459 
$ 31,016 

2009

$ 5,205
24,456
30,409
2,435
608
63,113

-
8,462
21,167
1,741
163
31,533

5,205
15,994
9,242
694
445
$ 31,580

In the current year, capital assets were acquired at an aggregate cost of $1,828 (2009 - $2,074) of which $258 (2009 - 

$328) was acquired by means of capital leases. 

In the current year, $746 (2009 - $1,156) of redundant assets were written off. The aggregate net book value of the write-off 

was $2 (2009 - $21) and was charged against income as a loss on disposal of capital assets. 

Depreciation commences when the asset is available for use. Depreciation and amortization expense in the amount of 

$1,950 (2009 - $3,094) is included in cost of goods sold, with an amount of $399 (2009 - $294) included in selling and 

administrative expenses.

On October 15, 2010, a portion of the Riverbend Timber Framing manufacturing facility located in Blissfield, Michigan was 

compromised by a fire. The restoration of the building was fully covered by a replacement cost insurance policy and the 

restoration of the building to its original condition began in November 2010 and is expected to be fully completed by Spring 

2011. As a result of the fire, the Corporation has realized a gain of $94 (2009 - $Nil), and a subsequent impairment loss of 

$94 (2009 - $Nil). Other capital assets destroyed in the fire were limited to three forklift trucks which were replaced by new 

units under the insurance policy. The new forklift trucks have been capitalized which resulted in a gain of $65 (2009 - $nil).

PFB Corporation - Annual Report 2010

69

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
6. intangiBle aSSetS

Intangible assets are comprised as follows:

Cost: 
  Product development costs 
  Software 
  Patents 

Accumulated amortization: 
  Product development costs 
  Software 
  Patents 

Net book value: 
  Product development costs 
  Software 
  Patents 

2010 

$ 925 
1,891 
70 
2,886 

869 
1,826 
24 
2,719 

56 
65 
46 
$ 167 

2009

$ 925
1,831
70
2,826

788
1,758
20
2,566

137
73
50
$ 260

Amortization expense in the amount of $90 (2009 - $183) is included in cost of goods sold, with an amount of $52 (2009 - 

$96) included in selling and administrative expenses. 

PFB has a continuous program of product development initiatives to obtain various code listings for its insulating building 

products and, where applicable, obtain listings for the respective manufacturing locations in Canada and the USA. Code 

listings increase selling opportunities for insulating building systems by making it easier for designers, architects and 

specifiers to incorporate these products in their plans. Deferred product development costs are amortized over a three year 

period commensurate with the validity period of the building code approvals. As at December 31, 2010, there were no in-

process product development projects. 

PFB’s policy for product development costs requires the periodic review of the carrying values to determine if there 

has been impairment in value-based expected future cash flows. If it is determined that the carrying value exceeds the 

recoverable amount, the net asset is written down to the net recoverable amount.

7. operating credit facilitieS

Plasti-Fab has a revolving demand credit facility with a major Canadian bank for a maximum value of $8,000 (2009 - 

$8,000). The revolving credit facility is secured by a first ranking security interest in accounts receivable and inventories 

of Plasti-Fab. On March 27, 2009, the terms of Plasti-Fab’s non-revolving credit facility were revised to extend the 

maturity dates of existing loans (See Note 8). Concurrent with this change, the interest rate on Plasti-Fab’s revolving 

credit facility was increased from the Canadian bank’s prime rate plus 0.15% to the bank’s prime rate plus 0.50%. The 

arrangement fee for the change to the revolving credit facility was five hundred dollars and there was no standby fee. 

As at December 31, 2010 and 2009, the revolving credit facility of $8,000 was unused. Plasti-Fab is subject to certain 

covenants on its credit facilities, one of which is a financial covenant to maintain a Fixed Charge Coverage of not less 

than 1.25:1.  Plasti-Fab was in compliance with this financial covenant at December 31 2010 and 2009.

70

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
On April 22, 2009, Insulspan completed the annual renewal of its revolving credit facility with a U.S. bank, whose parent 

company is a major Canadian bank. The maximum borrowing limit of USD $1,500 remained unchanged. The actual 

borrowing limit is determined by eligible accounts receivable and inventories as defined by the bank. The interest rate on 

bank indebtedness under the facility is the bank’s prime rate plus 0.25% but, under the renewal agreement, is subject 

to a minimum rate of 4.0% at any time. As at December 31, 2010 and 2009, the revolving credit facility of USD $1,500 

was unused. The revolving credit facility has a standby fee per month of minimal value.

8. long-term deBt

As at December 31, 2010, the total aggregate principal repayment amount outstanding on Plasti-Fab’s non-revolving 

credit facility was $7,779 (2009 - $8,437). At that date, the unused portion of the non-revolving facility was $4,230 

(2009 - $4,196) and represented an approved limit of $4,300 less principal amounts outstanding on capital leases 

financed by the bank. Plasti-Fab is subject to certain covenants on its credit facilities, one of which is a financial 

covenant to maintain a Fixed Charge Coverage of not less than 1.25:1. As at December 31, 2010 and 2009, the 

financial covenant ratio was in compliance. 

On December 24, 2009, the 5-year term for the fixed interest rate on a loan which commenced on December 24, 2004, 

expired (see table below). On March 30, 2010, the 5-year term for the fixed interest rate on a loan which commenced 

on December 24, 2004, expired (see table below). From that the date, the interest rate was reset to the equivalent of 

the bank’s prime rate plus 0.85%. From that the refinancing dates, the interest rate on those loans was reset to the 

equivalent of the bank’s prime rate plus 0.85%.

On June 25, 2008, Plasti-Fab made a draw of $5,000 on its non-revolving credit facility. The loan is being amortized 

over a 15-year period at a fixed rate of interest of 6.05% per annum for a five-year term. The first monthly principal 

repayment was deferred for one year and monthly repayments commenced on October 31, 2009. On September 

30, 2008, Plasti-Fab made a second draw of $2,000 on the non-revolving credit facility with an amortization period of 

15-years and a fixed rate of interest of 5.55% per annum for a five-year term. The first monthly principal repayment of 

that draw was also deferred for one year and is scheduled to commence on January 31, 2010. On March 27, 2009, the 

terms of Plasti-Fab’s non-revolving credit facility were revised to extend the maturity dates of existing loans.

Insulspan has a term loan facility with a U.S. bank, whose parent company is a major Canadian bank, which is secured 

by manufacturing properties in Michigan, USA. At December 31, 2010, the outstanding principal amount of the term 

loan was USD $679 (2009 – USD $747). The loan bears an interest rate of U.S. prime plus 0.25%. PFB provided a 

guarantee and postponement of claim to the U.S. bank in the maximum amount of USD $1,050. Applicable financing 

costs were expensed as incurred.

In the current year, new capital lease agreements in the total amount of $258 (2009 - $328) were entered into by PFB’s 

subsidiaries principally for materials handling equipment and automobiles.

PFB Corporation - Annual Report 2010

71

Long-term debt commitments as at December 31, 2010 and 2009 were as follows:

Date of loan 

Rate 

term  

2010 

interest

Payable in Canadian Dollars:
Term loan 
Term loan 
Term loan 
Term loan 
Capital leases 

Payable in U.S. dollars:

Term loan  

Capital leases 

Less: Current portion 

Dec 24/09 
Mar 30/10 
Jun 25/08 
Sep 30/08 
Various 

Renewed 
Apr 28/08 

Various 

3.85% 
3.85% 
6.05% 
5.55% 
4.40% to 
6.60% 

Prime
+0.25% 
3.70% to 
7.50% 

- 
- 
5 years 
5 years 
3 to 5 
years

5 years 
3 to 5
years 

2009

$ 755
773
4,909
2,000
402

$ 679 
701 
4,545 
1,855 
402 

676 

785

25 
8,883 
(948) 
$ 7,935 

39
9,663
(919)
$ 8,744

All figures in the above table are stated in Canadian dollars.

Estimated long-term debt repayments for fiscal years 2011 through to maturity are set out below:

For the year ending:
2011 
2012 
2013 
2014 
2015 and beyond 
Total 

$ 948
894
5,681
242
1,118
$ 8,883

The fair value of long-term debt as at December 31, 2010 is $8,803 (2009 - $9,549). The fair value of long-term debt is 

determined by taking each existing loan component and applying the prevailing interest rate at the balance sheet dates that 

are representative for the remaining interest rate term (where applicable).

In the current year, interest expense on long-term debt commitments in the amount of $502 (2009 - $542) is included in 

interest expense on the Consolidated Statements of Operations and Comprehensive Income.

9. Share capital

Share capital represents:

(a)  authorized

Unlimited number of voting common shares without nominal or par value.

Unlimited number of preferred shares without nominal or par value, issuable in series at the discretion of the directors 

of the Corporation, of which none are outstanding.

72

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
(b)  Common Shares issued

Balance, beginning of year 
Shares issued as a result of stock
options exercised 
Cancellation of repurchased shares 
Balance, end of year 

(c)  Stock-Based Compensation

2010 

2009

Shares 
6,568,736 

50,000 
(5,900) 
6,612,836 

amount 
$ 19,815 

313 
(18) 
$ 20,110 

Shares 
6,572,536 

- 
(3,800) 
6,568,736 

amount
$19,829

-
(14)
$ 19,815

A stock option entitles the option holder to acquire common shares of PFB at the strike price established at the time of 

grant, after vesting and before expiry. The strike price of each stock option equals the weighted average market price 

of the Corporation’s common shares determined two business days preceding the effective date of grant, and the 

stock options expire on the fifth anniversary of the effective date. The maximum number of common shares issuable 

under PFB’s stock option plan is equal to 10% of the common shares that are issued and outstanding. At December 

31, 2010, 6,612,836 (2009 – 6,568,736) common shares were issued and outstanding and total stock options of 

130,000 (2009 – 200,000) representing 2.0% (2009 – 3.0%) of the total issued and outstanding common shares had 

been granted but not exercised. No stock options were granted in 2010 or 2009.

The following table sets forth all outstanding stock options as of December 31:

Outstanding, beginning of year 
Exercised 
Forfeited 
Outstanding, end of year 

2010 

2009

number of  Weighted average 
exercise Price 
$ 8.45 
(5.30) 
(9.50) 
$ 9.50 

Options 
200,000 
(50,000) 
(20,000) 
130,000 

number of   Weighted average
exercise Price
$ 8.45
-
-
$ 8.45

Options 
200,000 
- 
- 
200,000 

The following table sets forth information concerning share options granted and vested under the stock option plan as 
at December 31, 2010:

exercise Price 

in Dollars 
$ 9.50 

number of 
Options 

Weighted average 
Remaining Contract 

Weighted 
average 

number of 

Weighted
average

Outstanding 
130,000 

life (months) 
19.0 

exercise Price 
$ 9.50 

Options 
130,000 

exercise Price
$ 9.50

Options Outstanding 

Options exercisable

Amortization of the fair value amounts attributed to stock options are reported as compensation expense on the 

Consolidated Statement of Operations and Comprehensive Income each period with the off-set recorded in the 

contributed surplus account on the Consolidated Balance Sheet.

PFB Corporation - Annual Report 2010

73

 
 
 
 
 
 
 
 
 
 
(d)  normal Course issuer Bid

In September 2010, PFB obtained approval from The Toronto Stock Exchange to renew its Normal Course Issuer 

Bid program for a 12-month period which commenced on September 3, 2010 and ending no later than September 

2, 2011. The renewal allows PFB to purchase, no later than September 2, 2011, up to a maximum of 330,936 of its 

common shares, representing 5% of PFB’s 6,618,736 issued and outstanding common shares as September 3, 2010, 

subject to daily maximum purchases of 1,000 common shares. PFB will purchase, from time to time, its common 

shares at market price by means of open market transactions on The Toronto Stock Exchange.

In the year ended December 31, 2010, PFB purchased and cancelled 5,900 (2009 – 3,800) of its common shares 

under the normal course issuer bid for an aggregate price of $33 (2009 - $15), of which $15 (2009 - $1) was charged 

to retained earnings as premium on redemption of the common shares.

10. contriBUted SUrplUS

The following table sets forth the reconciliation of contributed surplus with respect to stock-based compensation:

Balance, beginning of year 
Stock-based compensation expense 
Exercise of stock options 
Balance, end of year 

2010 
$ 365 
67 
(48) 
$ 384 

2009
$ 251
114
-
$ 365

11. management of capital

The primary objective of PFB is to maintain a flexible capital structure to preserve its ability to meet its financial obligations and 

to produce a targeted rate of return while safeguarding corporate assets. The components of PFB’s current capital structure 

are shareholders’ equity and long-term debt. The core of PFB’s capital management activities is the successful management of 

cash.

PFB’s capital structure as at December 31, 2010 and December 31, 2009, is outlined in the following table:

Long-term debt [Note 8] 
Shareholders’ equity 
Total capital structure 

2010 
$ 8,883 
45,177 
$ 54,060 

2009
$ 9,663
44,587
$ 54,250

PFB considers the amount of capital it requires in proportion to the associated risks. Adjustments may be made to PFB’s 

capital structure in light of changes in economic conditions and the risk characteristics of the underlying assets. The capital 

structure can be maintained or adjusted in a variety of ways as circumstances may change, including: adjusting the amount 

of dividends paid to shareholders; purchasing shares for cancellation (Normal Course Issuer Bid); issuing new shares; and 

increasing or repaying long-term debt.

PFB pursues its capital management objectives by prudently managing the capital generated through internal growth of its 

operations, optimizing the use of lower cost capital when required, acquire more debt and/or raise share capital, subject to 

market conditions, to fund significant strategic growth initiatives.

74

PFB Corporation - Annual Report 2010

 
 
Consistent with many other issuers, PFB monitors capital using the following non-standardized GAAP measures:

•	 Return	on	Shareholders’	Equity,	which	is	defined	as	net	income	for	the	most	recent	twelve-month	period	divided

by total shareholders’ equity at the beginning of that twelve month period. Shareholders’ Equity is defined as all 

components of shareholders’ equity (i.e. share capital, contributed surplus, and retained earnings).

•	 Net	Debt	divided	by	Shareholders’	Equity.	Net	debt	is	defined	as	total	debt	(the	current	portion	plus	long-term

portion), as shown in the balance sheet, less cash and cash equivalents. 

•	 Current	ratio,	which	is	defined	as	current	assets	divided	by	current	liabilities.

Actual ratios calculated at the dates stated are set out in the following table:

Return on Shareholders’ Equity 
Net Debt to Shareholders’ Equity 1 
Current Ratio 

1 At December 31, 2010 and 2009, cash and cash equivalent balances exceeded total debt.

December 31

2010 
4.2% 
- 
2.86x 

2009
8.7%
-
2.61x

Entities within PFB’s consolidated group have non-capital tax losses carried forward to be utilized against future taxable 

income expected to be generated by those entities.

PFB’s subsidiaries are subject to certain covenants on their credit facilities, one of which is a financial covenant to maintain 

a Fixed Charge Coverage of not less than 1.25:1. Fixed Coverage Charge is defined as the ratio of EBITDA (net income 

from continuing operations, excluding extraordinary gains or losses, plus interest expense and income taxes accrued 

during the period, plus depreciation and amortization expenses deducted in the period) plus payments under operating 

leases less cash income taxes and unfunded capital expenditures to fixed charges. Fixed charges are defined as the 

total of interest expense, scheduled principal payments in respect of funded debt, payments under operating leases, and 

corporate distributions. PFB has also provided a guarantee and postponement of claim to support certain facilities of 

subsidiaries. PFB monitors compliance with its covenant ratio on a quarterly basis and reports any exceptions to its board 

of directors. As at December 31, 2010 and 2009, the financial covenant ratio was in compliance.

12. financial inStrUmentS 

PFB is exposed to a variety of risks that may affect the fair value of its financial instruments with each carrying varying 

degrees of significance which could affect PFB’s ability to achieve its strategic objectives of growing its operations and 

increasing shareholder returns. 

PFB Corporation - Annual Report 2010

75

 
 
A summary of the classifications, carrying values and fair values of financial instruments held by PFB as at December 31, 

2010 and 2009, are stated in the following table:

Financial assets

Held for trading: 

Cash and cash equivalents 

$ 9,701 

$ 9,701 

$ 10,896 

$ 10,896

2010 

2009

Book value 

Fair value 

Book value  

Fair value

Loans and receivables: 

Accounts receivable 

Financial liabilities

Other financial liabilities: 
Accounts payable and
accrued liabilities 
Long-term debt (total) 

6,861 

6,861 

5,892 

5,892

$ 6,137 
8,883 

$ 6,137 
8,792 

$ 7,016 
9,663 

$ 7,016
9,549

PFB’s financial instruments are defined in Note 2(m) and determination of fair value is discussed in Note 2(m)(i).

The CICA Handbook Section 3862, Financial Instruments – Disclosures establishes a fair value hierarchy that prioritizes the 

inputs to valuation techniques used to measure fair value. The three levels of the fair value hierarchy are described below:

Level 1:  Values based on unadjusted quoted prices in active markets that are accessible at the measurement date for

identical assets or liabilities.

Level 2:  Values based on quoted prices in markets that are not active or model inputs that are observable either 

directly or indirectly for substantially the full term of the asset or liability.

Level 3:  values based on prices or valuation techniques that require inputs that are both unobservable and significant

to the overall fair value measurement.

The following table presents the Corporation’s fair value hierarchy for those financial assets and liabilities measured at fair 

value on a recurring basis as of December 31, 2010 and 2009:

total 

level 1 

level 2  

level 3

Financial assets

Held for trading: 

Cash and cash equivalents 
December 31,2010 
December 31, 2009 

$ 9,701 
$ 10,896 

$ 9,701 
$ 10,896 

- 
- 

-
-

76

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
 
 
 
 
 
The principal risks associated with financial instruments, to which PFB is exposed, along with its risk management policies are 

described below:

(a)  Credit Risk

Credit risk is defined as the risk that one party to a financial instrument will cause a financial loss for the other party by 

failing to discharge its obligation.

PFB’s exposure to credit risk is associated with accounts receivable and the potential risk that a customer will be unable 

to pay amounts due. Allowances for doubtful accounts and bad debts are estimated and maintained as at the balance 

sheet date. The amounts reported for accounts receivable in the balance sheet are net of allowances for doubtful 

accounts and bad debts and the net carrying value represents PFB’s maximum exposure to credit risk.

PFB’s subsidiaries provide trade credit to their customers in the normal course of business and PFB’s credit policy is 

universally adopted across all businesses. The policy requires the credit history of each new customer to be closely 

examined before credit is granted, which may involve performing solvency tests if a particular account is expected to 

become significant. The diversity of PFB’s customer base and product offering combine to minimize overall exposures to 

credit risks. 

Customers ordering highly customized manufactured products, usually involving detailed design work, are required 

to make advance payments at various pre-defined stages of the sales contract. All payments received in advance are 

generally non-refundable and they are reported as customer deposits under the current liability section of the balance 

sheet. Final contract balances are typically required to be paid in full before products are shipped. 

Management diligently reviews past due accounts receivable balances on a weekly basis to monitor potential credit risks. 

Accounts are considered for impairment on a case-by-case basis when they are past due or when objective evidence is 

received that a customer may default. A number of factors are considered in determining the likelihood of impairment. All 

bad debt write-offs and changes in the doubtful accounts receivable reserve are expensed or credited, as applicable, to 

selling and administrative expenses. 

The following table sets forth details of the ageing profile of accounts receivable and allowance for doubtful accounts as 

at December 31:

Accounts receivable - current and past due for less than 30 days 

Accounts receivable - past due for between 31 and 90 days 

Accounts receivable - past due for 91 days or longer 

Total gross accounts receivable 

Allowance for doubtful accounts 

Accounts receivable, net 

2010 

$ 4,924 

1,901 

584 

7,409 

(548) 

2009

$ 4,031

2,053

282

6,366

(474)

$ 6,861 

$ 5,892

PFB Corporation - Annual Report 2010

77

 
 
PFB believes that credit risk associated with its accounts receivable is limited for the following reasons:

(i)  Accounts receivables balances are spread amongst a broad customer base which is dispersed across a wide 

geographic range.

(ii)  The aging profile of accounts receivables balances are systematically monitored by management.

(iii)  Larger customers are offered a discount of 1% off invoice value if full payment is received by an agreed date in

the month following the month of sale.

(iv)  Payments for highly customized orders are received from customers in advance of products being shipped.

(v)  PFB’s largest individual customer, determined by annual purchases, represents less than 5% of total consolidated

sales revenues.

The credit risk on cash balances, cash equivalent short-term investments, and foreign exchange contracts is limited 

because the counterparties are a large commercial bank in Canada and its associate in the United States. Short-term 

investments, reported under cash and cash equivalents, comprise financial instruments issued by Canadian banks. No 

foreign exchange contracts existed as at either December 31, 2010 or December 31, 2009.

PFB’s exposure to credit risk is limited to the carrying amounts of financial assets recognized at the balance sheet date, 

as summarized in the table below:

Cash and cash equivalents 
Accounts receivable 

(b)  Currency Risk

2010 
$ 9,701 
6,861 

December 31

2009
$ 10,896
5,892

Currency risk is defined as the risk that the fair value or future cash flows of a financial instrument will fluctuate because 
of changes in foreign exchange rates.

PFB operates in both Canada and the United States of America and is exposed to foreign exchange risks arising 
from changes in foreign exchange rates between the two countries. At the present time, PFB has a net exposure to 
the United States (U.S.) dollar, as the prices of most raw material supplies used in its businesses are denominated in 
U.S. dollars. PFB purchases its U.S dollar requirements at the spot market rates. From time to time, PFB may utilize 
derivative financial instruments in the normal course of operations as a means of management its foreign currency 
exposure. During the years ended December 31, 2010 and 2009, PFB and its subsidiaries neither entered into nor held 
foreign exchange contracts. Raw material supplies denominated in U.S. dollars are usually paid within thirty days or less 
of receiving product shipments, which is consistent with industry practices. 

At December 31, 2010, the carrying amounts of PFB’s foreign currency denominated net monetary assets was USD 
$5,023 (2009 – USD $4,114) and foreign currency denominated net monetary liabilities was USD $2,314 (2009 – USD 
$2,667). Based on the net foreign currency liability as at December 31, 2010, and assuming that all other variables 
remain constant, a fluctuation of +/- 5.0% in the exchange rate between the Canadian dollar and the U.S. dollar would 
impact net income or loss by approximately $95 (2009 - $55). 

PFB is exposed to currency rate risk on a portion of its net monetary assets and liabilities and it does not currently hold 
any financial instruments to mitigate those risks. Management believes that the potential adverse impact of currency 
rate fluctuations on the current level of net monetary assets and liabilities exposed to currency rate risk will not be 
significant in relation to its expected future earnings.

78

PFB Corporation - Annual Report 2010

 
 
 
 
 
(c)  interest Rate Risk

Interest rate risk is defined as the risk that the fair value or future cash flows of a financial instrument will fluctuate 
because of change in market interest rates.

PFB is exposed to interest rate risk on a portion of its long-term debt and it does not currently hold any financial 
instruments to mitigate those risks. Management believes that the potential adverse impact of interest rate fluctuations 
on the current level of borrowings exposed to interest rate risk will not be significant in relation to its expected future 
earnings. 

As at December 31, 2010, PFB’s subsidiaries have in place a combination of revolving and non-revolving credit 
facilities. Maximum revolving credit facilities of $8,000 and USD $1,500 were unused at the balance sheet date. The 
revolving credit facilities are each secured by accounts receivables and inventories, and the maximum available limits 
may fluctuate downwards if accounts receivable and inventory balances contract.  The unused portion of non-revolving 
credit facility with a Canadian bank was $4,230 (2009 - $4,196) which represents an approved limit of $4,300 less 
amounts outstanding on Canadian capital leases financed by the bank.

(d)  liquidity Risk

Liquidity risk is defined as the risk that an entity will encounter difficulty in meeting obligations associated with financial 
liabilities.

Liquidity risk is the risk that PFB is not able to meet its financial obligations as they become due or that it can only do 
so at an abnormally high cost. PFB’s future strategies can be financed through a combination of cash flows provided by 
operations, borrowing under existing credit facilities, and the issuance of equity. One of management’s primary goals is 
to maintain an optimum level of liquidity by actively managing assets, liabilities and cash flows. Management prepares 
regular budgets and cash flow forecasts to help predict future changes in liquidity. Based on PFB’s aggregate liquid 
assets as compared to its liabilities and commitments, management assesses PFB’s liquidity risk to be low, subject to a 
continuing ability to generate positive cash flows from operations.

PFB’s liabilities having contractual maturities as at December 31, 2010, are as indicated in the following table:

Accounts payable and accrued liabilities 

Long-term debt [Note 8] 
Total liabilities 

Current within 
12 months 

$ 6,137 

948 
$ 7,085 

non current

1 - 5 years 

Over 5 years

$ - 

7,935 
$ 7,935 

$ -

-
$ -

PFB Corporation - Annual Report 2010

79

 
 
13. earningS per common Share

The following table sets forth the reconciliation of basic and diluted earnings per share:

Net income 

Weighted average number of common shares outstanding - basic 

Shares assumed issued 1 

Shares assumed purchased 1 
Weighted average number of common shares outstanding - diluted 

Earnings per share:

Basic 

Diluted 

2010 
$ 1,874 

2009
$ 3,690

6,598,703 

6,570,906

- 

- 
6,598,703 

-

-
6,570,906

$ 0.28 

$ 0.28 

$ 0.56

$ 0.56

1 150,000 stock options granted in the third quarter of 2007 (See Note 9(c)) were anti-dilutive as at December 31, 2010 (balance of 130,000 stock options after forfeiture) and 2009 and, therefore, they 
have not been included in the calculation of shares assumed issued and shares assumed purchased. 50,000 stock options granted in the 2005 (See Note 9(c)) and exercised in 2010 were anti-dilutive as 
at December 31, 2009 and, therefore, they have not been included in the calculation of shares assumed issued and shares assumed purchased in 2009.

14. income taXeS

The effective income tax rate of PFB differed from the expected combined federal and provincial income tax rate for the 

following reasons:

Income before income taxes 
Rates applied to income before

income taxes 

Higher tax jurisdiction (USA) 
Enacted tax rate reduction 
Expenses without tax basis 
Foreign exchange translation of

U.S. subsidiary  

Prior year rate adjustments  
Prior year adjustments  
Other 

2010 
  % of Pre-tax 
earnings 

amount 
$ 2,745 

2009

  % of Pre-tax
earnings

amount 
$ 5,078 

791 
(44) 
(65) 
48 

(39) 
67 
82 
31 
$ 871 

28.8 
(1.6) 
(2.4) 
1.8 

(1.4) 
2.4 
3.0 
1.2 
31.7 

1,534 
(112) 
(100) 
64 

(168) 
- 
213 
(43) 
$ 1,388 

30.2
(2.2)
(2.0)
1.3

3.3
-
4.2
(0.9)
27.3

2009
$ 217
1,171
$ 1,388

The provision for income taxes is comprised of the following:

Current 
Future 

2010 
$ 61 
810 
$ 871 

80

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
The table below shows PFB’s future income taxes resulting from temporary differences between the carrying amounts of 

assets for accounting purposes and the amounts used for tax purposes:

Future income taxes asset (liability):

Capital assets 

Intangible assets 

Non-capital losses carried forward 

Reserves 
Other 

2010 

$ (939) 

(22) 

306 

208 
201 
$ (246) 

Non-capital losses carried forward expire in years 2027 through 2030. 

Future income taxes are presented in the consolidated financial statements as follows:

Future income taxes asset - current 
Future income taxes asset - long term 
Future income taxes liability - long-term 

2010 
$ 310 
573 
(1,129) 
$ (246) 

15. changeS in non-caSh worKing capital

Accounts receivable 
Inventories 
Income taxes receivable 
Prepaid expenses 
Accounts payable and accrued liabilities 
Customer deposits 

2010 
$ (969) 
(719) 
109 
(16) 
(879) 
30 
$ (2,444) 

2009

$ (286)

(21)

414

243
249
$ 599

2009
$ 637
444
(482)
$ 599

2009
$ 1,999
631
822
121
607
(1,173)
$ 3,007

16. emploYee fUtUre BenefitS

The Corporation has a defined benefits pension plan for specific Ontario-based employees who are members of the United 

Steel, Paper and Forestry, Rubber, Manufacturing, Energy, Allied Industrial and Service Workers International union. The latest 

actuarial valuation was completed on March 31, 2010, and identified that the Plan had a funding deficit on a going-concern 

basis of $94 (2009 - $119) and, on a solvency basis, the actuarial liabilities exceeded the value of assets by $82 (2009 – 

surplus $1). 

PFB Corporation - Annual Report 2010

81

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
In addition to actuarial valuations being performed on March 31 each year, the Plan’s accrued benefit obligation and the fair 

value of plan assets for accounting purposes was also measured as at December 31, 2010 and 2009. The discount rate used 

at the end of the fiscal year was 5.5% (2009 – 6.5%) and the expected rate of return on plan assets was 6.0% (2009 – 5.0%)

Information about the Plan as at December 31 is as follows:

Fair value of plan assets:

Balance at beginning of year 

Actual return on plan assets 
Employer contributions 
Employee contributions 
Benefits paid 
Balance at end of year 

accrued benefit obligation:

Balance at beginning of year 

Valuation effect 
Total current service costs 
Interest cost 
Benefits paid 
Actuarial gains 
Plan amendments (prior service costs) 

Balance at end of year 

Funded status:

Fair value of plan assets 
Accrued benefit obligation 
Funded status at end of year - (deficit) excess 
Unamortized net actuarial gains 
Unamortized past service costs 

Accrued benefit asset at end of year 

2010 

$ 916 
30 
122 
- 
(78) 
$ 990 

$ 871 
- 
28 
56 
(78) 
203 
- 
$ 1,080 

$ 990 
(1,080) 
(90) 
475 
153 

$ 538 

Employer contributions to the Plan are expensed in the period and reported in cost of sales. 

Plan assets by category as at December 31 are as follows:

Fixed income 
Other 
Balance at end of year 

2010 
95.2% 
4.8% 
100.0% 

17. related partY tranSactionS

2009

$ 763
44
130
-
(21)
$ 916

$ 757
-
24
58
(21)
53
-
$ 871

$ 916
(871)
45
267
163

$ 475

2009
95.1%
4.9%
100.0%

In 2010 and 2009, PFB had transactions with three related parties which are summarized in the table below. All related 

party transactions are constituted in the ordinary course of business and they have been measured at the agreed to 

exchange amounts which approximate fair value.

82

PFB Corporation - Annual Report 2010

 
 
 
 
 
 
 
 
 
 
 
 
 
Aeonian Capital Corporation 
Baker Investments LLC 
McCarthy Tetrault LLP 
William H. Smith Professional Corporation 

All figures in the above table are stated in Canadian dollars.

2010 
$ 200 
114 
40 
9 
$ 363 

2009
$ 200
118
85
-
$ 403

As at December 31, 2010, Aeonian Capital Corporation (“Aeonian”), and its affiliates, owned 2,921,668 or 44.2% (2009 – 

2,921,668 or 44.5%) of PFB’s issued and outstanding common shares. Aeonian is controlled by C. Alan Smith, President, 

Chief Executive Officer, and a Director of the Corporation. PFB is charged fees by Aeonian for management services 

provided by Mr. Smith. The fees for management services are reported under selling and administrative expenses.  As at 

December 31, 2010 and 2009 all fees had been paid in full in each respective year. 

Mr. Frank Baker, a director of PFB, receives an annual stipend of USD $85 plus a travel and subsistence allowance to 

a maximum of USD $25 per annum for representing and promoting PFB’s interests, including representation at various 

industry and trade organizations. As at December 31, 2010, there was an account payable outstanding to Mr. Baker in the 

amount of USD $26 with respect to the fourth quarter stipend and expenses which were settled in January 2011. 

McCarthy Tetrault LLP provides legal services to PFB at which William H. Smith, QC, Corporate Secretary and a director of 

PFB, was Counsel to the firm until July 1, 2010, at which time, McCarthy Tetrault LLP ceased to be a related party. Effective 

July 1, 2010, William H. Smith Professional Corporation became a related party.  As at December 31, 2010, a payable to 

the professional corporation in the amount of $9 (2009 - $Nil) was outstanding.

18. commitmentS and contingencieS

(a) Commitments

The Corporation is required, from time to time under the terms of certain sales contracts, to provide performance 

bonds that ensure that it performs under such contracts. As at December 31, 2010, performance bonds outstanding 

aggregate $24,678 (2009 - $22,048).

(b) Operating leases

The Corporation’s subsidiaries rent assets under operating lease commitments with respect to certain premises, 

equipment and vehicles. Annual future rental commitments on operating lease agreements require annual payments 

as follows:

2011 

2012 

2013 

2014 

2015 and beyond 

$ 720

570

308

306

287
 $ 2,191

PFB’s subsidiaries are obligated to pay their share of the operating costs for property leases.

PFB Corporation - Annual Report 2010

83

 
 
 
(c) Capital and intangible asset expenditures

PFB  has  an  ongoing  program  of  investment  in  property,  plant  and  equipment  and  intangible  assets  in  the  normal 

course of its business and outstanding commitments for capital expenditures as at December 31, 2010 amounted to 

$337 (2009 - $424).

(d) Contingent liabilities

In the normal course of operations, PFB and its subsidiaries may occasionally become involved in various claims. 

While the final outcome with respect to any claims pending cannot be predicted with certainty, it is the opinion of 

management that their resolution will not have a material adverse effect on PFB’s consolidated financial position or 

consolidated results of operations.

(e) environment

PFB’s subsidiaries are subject to various laws, regulations and government policies relating to health and safety, 

production operations, storage and transportation of goods, disposal and environmental emissions of various 

substances and materials, and to the protection of the environment in general. It is the opinion of management that 

PFB and its subsidiaries are in compliance with such laws, regulations and government policies in all material respects.

19. Segmented information

PFB is organized and managed as a single reportable business focused on selling proprietary products that use expanded 

polystyrene rigid insulation. All of PFB’s subsidiaries in Canada and the United States are wholly-owned and considered to 

be fully integrated operations. 

Selected financial information is as follows:

Sales

Canada 
United States 
Japan 

Capital assets, intangible assets and goodwill

Canada 
United States 

Total assets

Canada 
United States 

84

PFB Corporation - Annual Report 2010

2010 

$ 57,183 
8,397 
- 
$ 65,580 

$ 29,576 
7,494 
$ 37,070 

$ 52,029 
10,831 
$ 62,860 

2009

$ 55,606
10,251
73
$ 65,930

$ 30,049
7,677
$ 37,726

$ 52,607
10,645
$ 63,252

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
20. SUBSeQUent eventS

Effective February 1, 2011, PFB Corporation acquired 100% of the share capital of Precision Craft Homes, a company 

based in Idaho, USA, which designs and builds luxury log and timber frame homes. The total consideration included USD 

$2,500 in cash paid on closing plus the equivalent of CAD $1,000 in escrowed common shares (166,667 common shares 

nominally valued at $6.00 per share) to be held in escrow and subject to an earn-out provision for a maximum period of five 

years. 

21. comparative figUreS

Certain comparative figures have been reclassified to conform to the presentation adopted in the current year.

PFB Corporation - Annual Report 2010

85

direCtors

the Honourable Harvie andre ¹
President
Wenzel Downhole Tools Ltd.

Frank B. Baker
Director

Bruce m. Carruthers
Chief Operating Officer
PFB Corporation

Donald J. Douglas ¹
President and CEO
United Communities Inc.

edward H. kernaghan ¹
Executive Vice President
Kernaghan Securities Ltd.

John k. Read ¹
President
John K. Read Investments Ltd.

C. alan Smith
President
Aeonian Capital Corporation

William H. Smith, Q.C.
Counsel to McCarthy Tetrault, LLP

Gordon G. tallman ¹
Corporate Director

¹ Member of the Audit Committee

offiCers

C. alan Smith
Chairman, President and
Chief Executive Officer

Stephen P. Hardy
Vice President and 
Chief Financial Officer

Bruce m. Carruthers
Chief Operating Officer

William H. Smith, Q.C.
Corporate Secretary

86

PFB Corporation - Annual Report 2010

suBsidiaries

Plasti-Fab Ltd.

Delta, British Columbia
Calgary, Alberta
Crossfield, Alberta
Edmonton, Alberta
Saskatoon, Saskatchewan
Winnipeg, Manitoba
Kitchener, Ontario
Ajax, Ontario

Insulspan Division of Plasti-Fab Ltd. 
   Delta, British Columbia

Insulspan, Incorporated
Riverbend Timber Framing, LLC
   Blissfield, Michigan, USA

Riverbend Timber Framing Division of Plasti-Fab Ltd.
   Calgary, Alberta

WeBsites
www.pfbcorp.com
www.plastifab.com
www.insulspan.com
www.advantageicf.com
www.riverbendtf.com
www.pfbsustainability.com

soCial media
   YouTube Channel
      YouTube.com/user/PFBCorporation
   Twitter
      twitter.com/PlastiFab
      twitter.com/AdvantageICF
      twitter.com/InsulspanSIPS
      twitter.com/RiverbendTF
      twitter.com/FrankGreenSpeak

Bankers
Royal Bank of Canada

transfer agent and registrar
Alliance Trust Company 

auditors
Deloitte & Touche LLP

legal Counsel
McCarthy Tétrault LLP

stoCk eXChange listing
The Toronto Stock Exchange

stoCk symBol
PFB

2010 Annual Report
Leadership in a Sustainable World