Quarterlytics / Consumer Cyclical / Auto - Parts / Sypris Solutions, Inc.

Sypris Solutions, Inc.

sypr · NASDAQ Consumer Cyclical
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Ticker sypr
Exchange NASDAQ
Sector Consumer Cyclical
Industry Auto - Parts
Employees 713
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FY2014 Annual Report · Sypris Solutions, Inc.
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Starting a New Chapter

Dear Fellow Stockholders:

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The financial results for 2014 reflect the continued strong 
operational performance of our Industrial Group offset by 
challenges faced by our Electronics Group. Revenue, gross 
profit and operating income increased when compared to the 
prior year period, while earnings improved to a loss of $0.06 per 
share from a loss of $0.51 per share for the prior year.

We are investing to support future growth opportunities for the 
Industrial Group, with targeted expenditures in additional 
production technologies and product engineering capabilities. 
We also filed patent applications for new drivetrain components 
that have the potential to reduce the associated product weight 
by up to 16%.

The year had a number of bright spots, with cash flow 
generated from operations increasing to $3 million, up from 
breakeven for 2013. We continued to make investments in 
research and development and capital equipment to support our 
future operations. Our balance sheet will serve as an important 
asset as we look to diversify and grow the business profitably.

Our investments in process improvements, as well as the initial 
positive results from our highly productive partnership with 
Toyota and the Toyota Production System (TPS), have already 
increased our baseline manufacturing efficiencies and improved 
equipment uptime, while simultaneously reducing cycle times 
and increasing capacity.

During 2015, we plan to further increase Toyota’s involvement in 
our operations, expanding TPS activities into other component 
manufacturing cells, where the continued growth of the natural 
gas, oil and petrochemical markets is beginning to place 
pressure on our production capacity. We remain optimistic that 
the Company will realize substantial additional benefits as we 
continue to implement the tools and culture of TPS throughout 
our organization.

SEGMENTS

Revenue for our Industrial Group increased 17% from the prior 
year to $322 million in 2014, reflecting a 17% increase in 
medium and heavy-duty truck production. Gross profit for the 
year increased 33% to $42 million, reflecting a 150 basis point 
improvement in gross margin to 13%.

The strength of this segment’s performance during 2014 was 
evident in a wide range of metrics. EBITDA was $36 million, just 
over 11% of sales, while free cash flow was $19 million, a 19% 
increase from the prior year. Return on net assets, an important 
metric for our capital-intensive business, was 49% in 2014.

Safety comes first at Sypris, and the Industrial Group expanded 
safety training at each facility by implementing the DuPont 
STOP Behavior Safety Program. We will continue to proactively 
invest in this important area to protect our employees and strive 
to be accident-free.

We continue to expand our partnership with Toyota, as 
mentioned above, with the goal of even greater cost savings in 
the years ahead. We have TPS projects underway at each 
facility and are initiating new projects as we continue to
customize and embed TPS into the Sypris culture. We believe
this can be a transformative process for our employees and our 
culture.

We are engaged in several business development activities and 
have proposals pending with both existing and new customers. 
We are also evaluating opportunities to expand through joint 
ventures in developing markets.

Revenue for our Electronics Group was $33 million in 2014, 
resulting in a loss at the gross profit line of $3 million.

Certain programs of the Electronics Group are directly with the 
U.S. Department of Defense and other government agencies, or 
with prime contractors for the U.S. government. The U.S. 
government’s deficit-reduction efforts and other program 
funding delays continued to negatively impact planned 
shipments during 2014.

We continue to pursue opportunities domestically and with 
foreign customers to expand and diversify the Electronic 
Group’s customer base. Our business development pipeline has 
delivered results, as evidenced by our successful onboarding of 
several key manufacturing service programs during 2014.

Our investments in critical research and development projects 
continue and are successfully advancing our core technologies 
to the demonstration stage. Our ability to introduce these 
technologies to our customers enabled us to win a key 
customer-funded program for the development of the next 
generation cryptographic field-programmable gate array 
TM
processor under the brand name of Sypher  .

TM

We successfully demonstrated a proof of concept for 
SiOMetrics  , which is a breakthrough security technology that 
utilizes cryptography to protect the unique “fingerprint” of the 
silicon wafer for identity authentication. This product has the 
potential to be used in a wide variety of commercial 
applications, including Cloud computing, mobile payment, retail 
transaction and enterprise computing systems, among others.

The momentum behind our Sypris Cyber Range continued to 
build during 2014 as business opportunities with foreign 
governments increased, leading to an agreement with our 
teaming partner NEC Asia Pacific to develop a Cyber Security 
Lab for the Department of Homeland Affairs in Singapore. NEC 
is providing the hardware for the platform, including the Internet 
traffic generation equipment, while we are supplying the 
simulation and training software. This important project is 
expected to be commissioned in the second quarter of 2015.

SUBSEQUENT EVENTS

Unfortunately, by year end it became apparent that our 
contractual dispute with Dana Holding Corporation (Dana) was 
not going to be resolved or settled through the continuation of 
our long-term supply agreement. The impact of this dispute and 
the discontinuation of the Dana business on the Company’s 
future financial outlook are expected to be material, since Dana 
represented approximately 59% of consolidated net revenue in 
2014.

In response to this outcome, the Company has reduced 
headcount, implemented a wage freeze, lowered executive 
compensation, reduced managerial salaries and scheduled 
hours at plants impacted by the change, and arranged for 
additional financing to support the Company's short-term 
liquidity needs as it transitions to life after Dana.

We have also made decisions that are designed to protect the 
strategic core of our Industrial Group by not reducing headcount 
to the extent current volume would otherwise dictate. In the 
short-term, we are deploying these valuable people to prepare 
our plants for new programs, expand our TPS and 5S initiatives, 
and perform preventive maintenance on all material pieces of 
equipment, among other initiatives. Our objective is for these 
people to be fully utilized by new business as new customers 
are added.

We expect the brunt of the financial impact to be felt during the 
first half of 2015, after which the combined contribution from 
reduced costs and new program launches is anticipated to have 
an increasingly positive impact on the Company’s cash flow 
from operations and bottom line results. With regard to our 
dispute with Dana, we believe that the lawsuit is likely to take 
years to resolve, with any potential outcome in favor of the 
Company to be of a financial nature.

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Our Industrial Group will endeavor to recover its position as a 
leading supplier to the commercial vehicle market in the years 
ahead. We believe our human and capital resources are not 
only unique, but also among the best in the industry, and we will 
continue to invest to expand both our market share and our 
customer relationships.

Industry forecasts for the Class 5-8 commercial vehicle market 
currently predict an increase of 9% in 2015 over the prior year’s 
volumes. We also expect growth in the light truck, trailer and oil 
and natural gas markets, which may provide opportunities for 
our company.

We will pursue new business for our available capacity, with the 
objective to both recapture our operating leverage and diversify 
our customer and market concentrations. And we will seek to 
further improve profitability for the Industrial Group through our 
deployment of TPS and the acceleration of our lean conversion.

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Surfacing and solving problems is one of the important facets of 
TPS that we will strive to embed into our culture.

Our Electronics Group remains committed to improving our 
portfolio through product and customer diversification. We are 
transforming the business to achieve a more balanced mix of 
hardware and software solutions to meet the dynamic needs of 
our markets.

TM

Key areas of focus for this business include securing funding 
from potential partners in Silicon Valley to accelerate the 
introduction of SiOMetrics   into a variety of commercial 
markets; seizing on the global demand for resilient threat 
response training through the Sypris Cyber Range; expanding 
international sales for secure communication products; and 
broadening our electronic manufacturing service offerings for 
severe environments.

We are actively exploring external growth opportunities for both 
segments of our business, including synergistic acquisitions, 
acquiring unique manufacturing assets and forming joint 
ventures through our industry relationships.

As always, we close with a note of thanks. We appreciate the 
dedication and commitment of our fellow employees, many of 
whom are also stockholders. We count on their passion for 
excellence in all that they do to help Sypris grow and evolve 
into an increasingly successful company.

We also want to thank our customers and stockholders, all of 
whom place their trust in Sypris and count on us to meet our 
commitments for quality, delivery and performance. We 
sincerely appreciate your confidence and encourage you to 
contact us. We welcome your comments and would be pleased 
to answer your questions.

Sincerely,

Jeffrey T. Gill 
President & CEO 

Robert E. Gill
Chairman of the Board

*  Reconciliation of non-GAAP financial measures is available 

following the Form 10-K. Please also refer to the “Risk 
Factors” Section of our Form 10-K for a discussion of 
relevant risks.

 
 
 
UNITED STATES SECURITIES AND EXCHANGE COMMISSION 
Washington, D.C. 20549  
FORM 10-K 

  (Mark one) 
  (cid:95)(cid:3) 

  (cid:134)(cid:3)(cid:3) 

Annual report pursuant to Section 13 or 15(d) of the Securities Exchange Act of 1934. For the fiscal year 
ended December 31, 2014. 
Transition  report  pursuant  to  Section  13  or  15(d)  of  the  Securities  Exchange  Act  of  1934.  For  the 
transition period from ________ to ________. 

Commission file number 0-24020 
SYPRIS SOLUTIONS, INC. 
(Exact name of registrant as specified in its charter) 

Delaware 
(State or other jurisdiction 
of incorporation or organization) 

101 Bullitt Lane, Suite 450 
Louisville, Kentucky 40222 
(Address of principal executive 
offices, including zip code) 

61-1321992 
(I.R.S. Employer 
Identification No.) 

(502) 329-2000 
(Registrant’s telephone number,  
including area code) 

Common Stock, $.01 par value 

(Title of each class) 

(Name of each exchange on which registered)
The NASDAQ Stock Market LLC

Securities registered pursuant to Section 12(b) of the Act: 

Securities registered pursuant to Section 12(g) of the Act: 
None 
Indicate  by  check  mark  if  the  registrant  is  a  well-known  seasoned  issuer,  as  defined  in  Rule 405  of  the  Securities  Act. 
(cid:134) Yes  (cid:95) No 
Indicate  by  check  mark  if  the  registrant  is  not  required  to  file  reports  pursuant  to  Section 13  or  Section 15(d) of  the  Act. 
(cid:134) Yes  (cid:95) No 
Indicate by check mark whether the registrant (1) has filed all reports required to be filed by Sections 13 or 15(d) of the Securities 
Exchange Act of 1934 during the preceding 12 months (or for such shorter period that the registrant was required to file such 
reports), and (2) has been subject to such filing requirements for the past 90 days. (cid:95) Yes  (cid:134) No 
Indicate by check mark whether the registrant has submitted electronically and posted on its corporate Web site, if any, every 
Interactive  Data  File  required  to  be  submitted  and  posted  pursuant  to  Rule  405  of  Regulation  S-T  (§232.405  of  this  chapter) 
during  the  preceding  12  months  (or  for  such  shorter  period  that  the  registrant  was  required  to  submit  and  post  such 
files).(cid:3)(cid:3)(cid:3)(cid:3)(cid:95) Yes  (cid:134) No 
Indicate by check mark if disclosure of delinquent filers pursuant to Item 405 of Regulation S-K is not contained herein, and will 
not  be  contained,  to  the  best  of  the  registrant’s  knowledge,  in  definitive  proxy  or  information  statements  incorporated  by 
reference  in Part  III of this Form  10-K or any amendment to this Form 10-K.  (cid:134)   
Indicate by check mark whether the registrant is a large accelerated filer, an accelerated filer, a non-accelerated filer or a smaller 
reporting  company.  See  the  definitions  of  “large  accelerated  filer,”  “accelerated  filer”  and  “smaller  reporting  company”  in 
Rule 12b-2 of the Exchange Act. 
(cid:134) Non-accelerated filer(cid:3) (cid:95) Smaller reporting company
(cid:134) Large accelerated filer  
Indicate by check mark whether the registrant is a shell company (as defined in Rule 12b-2 of the Exchange Act). (cid:134)  Yes (cid:95)  No 
The  aggregate  market  value  of  the  voting  and  non-voting  common  equity  held  by  non-affiliates  computed  by  reference  to  the 
price at which the common equity was last sold as of the last business day of the registrant’s most recently completed second 
fiscal quarter (June 29, 2014) was $62,343,462. 
There were 20,456,044 shares of the registrant’s common stock outstanding as of March 10, 2015. 
DOCUMENTS INCORPORATED BY REFERENCE 
Portions of the definitive Proxy Statement to be delivered to stockholders in connection with the Annual Meeting of Stockholders to be 
held May 5, 2015 are incorporated by reference into Part III to the extent described therein. 

(cid:134) Accelerated filer(cid:3)

 
 
 
 
 
 
 
 
 
 
 
Table of Contents 

Part I 

Item 1. 

Business ....................................................................................................................................... 

Item 1A. 

Risk Factors ................................................................................................................................. 

Item 1B. 

Unresolved Staff Comments ....................................................................................................... 

Properties ..................................................................................................................................... 

Legal Proceedings ....................................................................................................................... 

Mine Safety Disclosures.............................................................................................................. 

Item 2. 

Item 3. 

Item 4. 

Part II 

Item 5. 

Market for Registrant’s Common Equity, Related Stockholder Matters and  

Issuer Purchases of Equity Securities .................................................................................. 

Item 6. 

Item 7. 

Selected Financial Data ............................................................................................................... 

Management’s Discussion and Analysis of Financial Condition and Results of Operations ... 

Page 

1 

8 

16 

17 

18 

19 

20 

21 

22 

Item 7A. 

Quantitative and Qualitative Disclosures About Market Risk ..............................................  32 

Item 8. 

Item 9. 

Financial Statements and Supplementary Data .......................................................................... 

Changes in and Disagreements With Accountants on Accounting and Financial Disclosure .. 

Item 9A. 

Controls and Procedures.............................................................................................................. 

Item 9B. 

Other Information ........................................................................................................................ 

Part III 

Item 10. 

Directors, Executive Officers and Corporate Governance ......................................................... 

Item 11. 

Executive Compensation ............................................................................................................. 

Item 12. 

Security Ownership of Certain Beneficial Owners and Management and Related 

Stockholder Matters ............................................................................................................. 

Item 13. 

Certain Relationships and Related Transactions and Director Independence ........................... 

Item 14. 

Principal Accounting Fees and Services ..................................................................................... 

33 

64 

64 

64 

65 

65 

65 

66 

66 

Part IV 

Item 15. 

Exhibits and Financial Statement Schedules .............................................................................. 

67 

Signature Page ........................................................................................................................................................... 

70 

In this Annual Report on Form 10-K, “Sypris,” “the Company,” “we,” “us” and “our” refer to Sypris Solutions, Inc. 
and  its  subsidiaries  and  predecessors,  collectively.  “Sypris  Solutions”  and  “Sypris”  are  our  trademarks.  All  other 
trademarks,  servicemarks  or  trade  names  referred  to  in  this  Annual  Report  on  Form  10-K  are  the  property  of  their 
respective owners. 

 
 
 
 
 
 
 
PART I 

Item 1.  Business 

General 

We were formed as a Delaware corporation in 1997.  We are a diversified provider of outsourced services 
and  specialty  products.    We  perform  a  wide  range  of  manufacturing,  engineering,  design  and  other  technical 
services, often under sole-source contracts with corporations and government agencies principally in the markets for 
industrial manufacturing and aerospace and defense electronics.   

We are organized into two business groups, the Industrial Group and the Electronics Group.  The Industrial 
Group, which is comprised of Sypris Technologies, Inc. and its subsidiaries, generates revenue primarily from the 
sale of goods and manufacturing services to customers in the market for truck components and assemblies and from 
the  sale  of  products  to  the  energy  and  chemical  markets.    The  Electronics  Group,  which  is  comprised  of  Sypris 
Electronics, LLC and its subsidiary, generates revenue primarily from the sale of manufacturing services, technical 
services and products to customers in the market for aerospace and defense electronics.  

We focus on those markets where we believe we have the expertise, qualifications and leadership position 
to  sustain  a  competitive  advantage.  We  target  our  resources  to  support  the  needs  of  industry  participants  that 
embrace  multi-year  contractual  relationships  as  a  strategic  component  of  their  supply  chain  management.    These 
contracts, many of which are sole-source by part number and, historically, have been renewed for terms of up to five 
years,  create  opportunities  to  invest  in  leading-edge  processes  or  technologies  to  help  our  customers  remain 
competitive.  The productivity, flexibility and economies of scale that can result offer an important opportunity for 
differentiating ourselves from the competition when it comes to cost, quality, reliability and customer service. 

Industrial  Manufacturing  Group  (the  Industrial  Group).  Through  our  Industrial  Group,  we  are  a 
significant supplier of forged and machined components, serving the commercial vehicle, off highway vehicle, light 
truck and energy markets in North America. We have the capacity to produce drive train components including axle 
shafts, gear sets, differential cases, steer axle forgings, and other components for ultimate use by the leading truck 
manufacturers, including Ford Motor Company (Ford), Freightliner LLC (Freightliner), Mack Trucks, Inc. (Mack), 
Navistar  International  Corporation  (Navistar),  PACCAR,  Inc.  (PACCAR)  and  Volvo  Truck  Corporation  (Volvo). 
We also supply Meritor Inc. (Meritor) with trailer axle beams for use by the leading trailer manufacturers, including 
Great  Dane  Limited  Partnership  (Great  Dane),  Hyundai  Motor  Company  (Hyundai),  Stoughton  Trailers, LLC 
(Stoughton),  Utility  Trailer  Manufacturing  Company  (Utility)  and  Wabash  National  Corporation  (Wabash).    We 
support  our  customers’  strategies  to  outsource  non-core  operations  by  supplying  additional  components  and 
providing  additional  value  added  operations  for  drive  train  assemblies.    Over  the  past  several  years,  we  had 
implemented a restructuring plan that allowed us to adjust our overhead and infrastructure to be more in line with 
projected  levels  of  customer  demand  and  market  requirements.    The  plan  was  largely  successful,  resulting  in 
significant and permanent cost reductions that have lowered our operating breakeven levels.  The plan also included 
a diversification strategy which has resulted in the recent addition of long-term agreements with Eaton Corporation 
(Eaton) and American Axle & Manufacturing, Inc., under which we supply forgings.  We have recently initiated a 
similar effort to meet the new challenges of reduced revenues from Dana Holding Corporation (Dana), traditionally 
our  largest  customer.  In  2014  and  2013,  Dana  represented  approximately  59%  and  58%  of  our  net  revenue, 
respectively.  In 2015, we do not expect to continue doing business directly with Dana, although we may have new 
opportunities  to  supply  certain  of  Dana’s  competitors  who  are  in  some  cases  gaining  market  share  with  Dana’s 
customers.  Due to the loss of our largest customer, we will need to cut costs and rebuild our revenues over time.  
While  we  hope  to  take  advantage  of  our  excess  capacity  through  these  ongoing  actions,  especially  if  global 
economic conditions and the strength of the commercial vehicle industry remain at historically high levels, there can 
be  no  assurances  that  such  conditions  will  continue  or  that  our  efforts  to  cut  costs  will  be  successful.    See  “Risk 
Factors  –  Customer  contracts  may  not  be  renewed  on  acceptable  terms  or  at  all.    Our  largest  customer  Dana  has 
repudiated our supply relationship” in Part I, Item 1A of this Annual Report on Form 10-K.  Our sales of engineered 
products such as pressurized closures, insulated joints and other specialty products, primarily to oil and gas pipelines 
and related energy markets have remained an independent source of diversified revenues and are becoming an area 
of  greater  focus  for  the  Company  going  forward.    We  are  continually  exploring  new  product  developments  and 
potential new markets, which will be an increasing area of focus for the Company going forward.   

1 

 
Aerospace  &  Defense  Electronics  Group  (the  Electronics  Group).  Our  Electronics  Group  is  organized 
around  three  primary  business  lines:  Information  Security  Solutions  (ISS),  Electronic  Manufacturing  Services 
(EMS) and Cyber Security and Analytics (Cyber). 

(ISS). Our 

Information  Security  Solutions 

(cid:120)(cid:3)
in  secure 
communications,  global  electronic  key  management,  Sypris  Data  Systems  branded  products,  and 
product  design  and  development  to  the  U.S.  Government,  both  defense  and  civilian  agencies, 
international  government  agencies,  as  well  as  worldwide  aerospace  and  defense  prime  contractors.  
This  group  has  several  contracts  with  the  Department  of  Defense  to  design  and  build  information 
assurance products, including link encryptors, data recording products and electronic key fill devices. 

ISS  business  provides  solutions 

(cid:120)(cid:3) Electronic Manufacturing Services (EMS). Our EMS business is focused on circuit card and full 
box  build  manufacturing,  dedicated  space  and  high  reliability  manufacturing,  integrated  design  and 
engineering  services,  systems  assembly  and  integration,  design  for  manufacturability,  and  design  to 
specification work.  Our customers include large aerospace and defense companies such as Lockheed 
Martin  Corporation  (Lockheed  Martin),  Northrop  Grumman  Corporation  (Northrop  Grumman)  and 
Exelis Inc. (Exelis). 

(cid:120)(cid:3) Cyber  Security  and  Analytics  (Cyber).    Our  Cyber  business  includes  a  variety  of  software, 
hardware  and  service  solutions  designed  to  help  our  customers  better  train  and  equip  their  security 
personnel to protect their operations and sensitive information from theft, disruption or other harm in 
an increasing hostile and volatile, global cyber environment.   

The  industry  and  business  environment  of  our  Electronics  Group  continues  to  be  shaped  by  policy  and 
budget  decisions  of  the  U.S.  Government,  as  well  as  economic  conditions.    Recent  actions  of  Congress  and  the 
Administration indicate an ongoing emphasis on federal budget deficit reduction.  It is likely that U.S. government 
discretionary spending  levels  for  Fiscal Year 2016  and beyond will  continue  to be  subject  to  significant pressure, 
including  risk  of  future  sequestration  cuts.    Significant  uncertainty  also  continues  with  respect  to  program-level 
appropriations  for  the  U.S.  Department  of  Defense  (U.S. DoD)  and  other  government  agencies  within  the  overall 
budgetary  framework  described  above.  Future  budget  cuts,  including  cuts  mandated  by  sequestration,  or  future 
procurement  decisions  associated  with  the  authorization  and  appropriations  process  could  result  in  reductions, 
cancellations and/or delays of existing contracts or programs. Any of these impacts could have a material effect on 
the results of the Company’s operations, financial position and/or cash flows.(cid:3)(cid:3)Our Electronics Group accounted for 
approximately 9% of net revenue in 2014. 

Our Markets 

Industrial Group.  The industrial manufacturing markets include truck components and assemblies, trailer 
components and specialty closures.  The truck components and assemblies market consists of the original equipment 
manufacturers,  or  OEMs,  including  Chrysler  Group  LLC,  Ford,  Freightliner,  General  Motors  Company,  Mack, 
Navistar, PACCAR and Volvo, and an extensive supply chain of companies of all types and sizes that are classified 
into different levels or tiers. The trailer market consists of OEMs including Great Dane, Wabash, Utility, Hyundai, 
Vanguard and Stoughton.  Tier I companies represent the primary suppliers to the OEMs and include Meritor, Dana, 
Delphi  Automotive  LLP,  Eaton  and  Visteon  Corporation,  among  others.    Below  this  group  of  companies  reside 
numerous suppliers that either supply the OEMs directly or supply the Tier I companies.  In all segments of the truck 
components  and  assemblies  and  the  trailer  markets,  however,  suppliers  are  under  intense  competitive  pressure  to 
improve  product  quality  and  to  reduce  capital  expenditures,  production  costs  and  inventory  levels.    The  specialty 
closures market consists primarily of oil and gas pipelines, which are also facing significant pressures to improve 
quality, reduce costs and defer capital expenditures. 

Electronics  Group.  As  noted  above,  the  U.S.  Government  continues  to  focus  on  developing  and 
implementing spending, tax and other initiatives to reduce the deficit, create jobs and stimulate the economy.  This 
process  and  the  spending  reductions  to defense programs has  adversely impacted  our portfolio of business  in  this 
segment, which is dependent upon discretionary appropriations for defense programs.  Although we believe that our 
products  and  programs  are  well  aligned  with  national  defense  and  other  priorities,  shifts  in  domestic  and 
international spending and tax policy, changes in security, defense and intelligence priorities, the affordability of our 

2 

 
 
 
 
 
 
products and services, changes in or preferences for new or different technologies, general economic conditions and 
other factors may affect the level of funding for existing or proposed programs.  Uncertainty over budget plans and 
national security spending may prove challenging for our customers, as well as the defense industry as a whole.   

Market conditions for our ISS and Cyber businesses are expected to be favorable over the long term, given 
the growing cyber security and intelligence markets.  However, market conditions for our EMS business, dedicated 
to  the  aerospace  and  defense  market,  are  characterized  by  a  number  of  obstacles.    The  nature  of  providing 
outsourced manufacturing services to the aerospace and defense electronics industry differs substantially from the 
commercial  electronics  manufacturing  industry.    The  cost  of  failure  can  be  extremely  high,  the  manufacturing 
requirements  are  typically  complex  and  products  are  produced  in  relatively  small  quantities.    Companies  that 
provide these manufacturing services are required to maintain and adhere to a number of strict and comprehensive 
certifications,  security  clearances  and  traceability  standards.    As  mentioned  above,  U.S.  Government  and  private 
customer spending levels remain uncertain. 

Our Business Strategy 

Our objective is to improve our position in each of our core markets by increasing our number of multi-
year  contracts  with  customers  and  investing  in  highly  innovative  and  efficient  production  capacity  to  remain 
competitive on a global scale.  We intend to serve our customers and achieve this objective by continuing to: 

Concentrate  on  our  Core  Markets.  We  are  a  significant  supplier  of  forged  and  machined  components, 
serving the commercial vehicle, off highway vehicle, light truck and energy markets in North America.  We have 
been an established supplier of manufacturing and technical services to major aerospace and defense companies and 
agencies of the U.S. Government for over 40 years.  We will continue to focus on those markets where we have the 
expertise and qualifications to achieve a competitive advantage. 

Dedicate our Resources to Support Strategic Partnerships.  We will continue to prioritize our resources to 
support the needs of industry leaders that embrace multi-year contractual relationships as a strategic component of 
their  supply  chain  management  and  have  the  potential  for  long-term  growth.    We  prefer  contracts  that  are  sole-
source by part number so we can work closely with the customer to the mutual benefit of both parties.  Meritor and 
Meritor’s Brazilian subsidiary have awarded us with sole-source supply agreements for certain parts that run through 
at least 2015 and 2016, respectively.  During 2013, Sypris and Dana executed an amendment to extend our current 
sole-source supply agreement through 2019.  While Dana has repudiated this amendment, we are seeking to enforce 
the amendment through pending arbitration and litigation proceedings (see “Risk Factors – Customer contracts may 
not be renewed on acceptable terms or at all.  Our largest customer Dana has repudiated our supply relationship” in 
Part  I,  Item  1A  of  this Annual  Report  on Form  10-K).    In  2015,  we  do  not  expect  to  do  any  significant  business 
directly  with  Dana,  and  we  intend  re-allocate  resources  to  other  long-term  multi-year  contractual  relationships  or 
opportunities in the Industrial and Electronics Groups.   

Pursue the Strategic Acquisition of Assets.  Over the long term, we may consider the strategic acquisition 
of assets to consolidate our position in our core markets, expand our presence outside the U.S., create or strengthen 
our  relationships  with  leading  companies  and  expand  our  range  of  value-added  services  in  return  for  multi-year 
supply agreements.  We target assets that can be integrated with our core businesses and that can be used to support 
other customers, thereby improving asset utilization and achieving greater productivity, flexibility and economies of 
scale.  

Grow Through the Addition of New Value-Added Services.  We hope to grow through the addition of new 
value-added  manufacturing  capabilities  and  the  introduction  of  additional  components  in  the  supply  chain  that 
enable us to provide a more complete solution by improving quality and reducing product cost, inventory levels and 
cycle times for our customers.  In many instances, we offer a variety of state-of-the-art machining capabilities to our 
customers in the industrial manufacturing markets that enable us to reduce labor and shipping costs and minimize 
cycle times for our customers over the long-term, providing us with additional growth opportunities in the future.  
Successfully  migrating  from  design  and  manufacturing  of  complex  circuit  card  assemblies  to  box  builds  would 
increase product content with our customers and would allow us to be a more significant player in the aerospace and 
defense market. 

3 

 
We  believe  that  the  number  and  duration  of  our  strategic  relationships  should  enable  us  to  invest  in  our 
business  with  greater  certainty  and  with  less  risk  than  others  that  do  not  benefit  from  the  type  of  longer  term 
contractual commitments we have historically received from certain key customers.  The investments we make in 
support  of  these  contracts  are  targeted  to  provide  us  with  the  productivity,  flexibility,  technological  edge  and 
economies of scale that we believe will help to differentiate us from the competition in the future when it comes to 
cost, quality, reliability and customer service.   

Our Services and Products 

We  are  a  diversified  provider  of  outsourced  services  and  specialty  products.    Our  services  consist  of 
manufacturing, technical and other services and products that are delivered as part of our customers’ overall supply 
chain management.  The information below is representative of the types of products we manufacture, services we 
provide and the customers and industries for which we provide such products or services. 

Industrial Group: 

  Meritor .......................................................Axle  shafts  and  drive  train  components  for  medium  and  heavy-duty 

  Eaton ..........................................................Transmission shafts for heavy-duty trucks. 
  Jamison Products .......................................Specialty closures for oil and gas pipelines.  

trucks as well as axle beams for trailers. 

Electronics Group: 

  Northrop Grumman ....................................Circuit card assembly and sub-assembly design and build for electronic 
sensors  and  systems  ranging  from  radar  and  targeting  systems  to 
tactical ground stations, navigation systems and integrated avionics. 

  U.S. Government .......................................Secure  communications  equipment,  global  key  management  solutions 
and data recording systems. 
  Lockheed Martin ........................................Complex  circuit  cards  for  use  in  some  of  the  nation’s  high  priority 

  Exelis .........................................................Complex circuit cards and  subassemblies for use in weapons systems, 

targeting and warning systems. 

space programs. 

Manufacturing Services 

Our  manufacturing  services  typically  involve  the  fabrication  or  assembly  of  a  product  or  subassembly 
according  to  specifications  provided  by  our  customers.    We  purchase  raw  materials  or  components  from  our 
customers  and  independent  suppliers  in  connection  with  performing  our  manufacturing  services.    We  strive  to 
enhance  our  manufacturing  capabilities  by  advanced  quality  and  manufacturing  techniques,  lean  manufacturing, 
just-in-time  procurement  and  continuous  flow  manufacturing,  six  sigma,  total  quality  management,  stringent  and 
real-time engineering change control routines and total cycle time reduction techniques. 

Industrial  Manufacturing  Services.  We  offer  our  customers  a  wide  range  of  capabilities,  including 
automated  forging,  extruding,  machining,  induction  hardening,  heat-treating  and  testing  services  to  meet  the 
exacting  requirements.    We  also  design  and  fabricate  production  tooling,  manufacture  prototype  products  and 
provide  other  value-added  services  for  our  customers.  Our  manufacturing  services  contracts  for  the  truck 
components and assemblies markets are generally sole-source by part number.  Part numbers may be specified for 
inclusion in a single model or a range of models.  Where we are the sole-source provider by part number, we are the 
exclusive provider to our customer of the specific parts and for any replacements for these parts that may result from 
a design or model change for the duration of the manufacturing contract. 

Electronics  Manufacturing  Services.  We  provide  our  customers  with  a  broad  variety  of  value  added 
solutions,  from  low-volume  prototype  assembly  to  high-volume  turnkey  manufacturing.    We  employ  a  multi-
disciplined  engineering  team  that  provides  comprehensive  manufacturing  and  design  support  to  customers.    The 
manufacturing  solutions  we  offer  include  design  conversion  and  enhancement,  process  and  tooling  development, 
materials  procurement,  system  assembly,  testing  and  final  system  configuration.    Our  manufacturing  services 
contracts for the aerospace and defense electronics market are generally sole-source by part number.  

4 

 
Products 

In addition to our outsourced contract manufacturing services, we offer specialized products including light 
weight  axle  components,  digital  and  analog  data  systems  and  encryption  devices  used  in  military  applications,  a 
variety  of  cyber  security  training  and  identity  authentication  solutions,  and  specialty  closures  and  joints  used  in 
pipeline and chemical systems.  As we look to grow our products business and seek to replace the revenues lost from 
the  Dana  relationship,  greater  emphasis  will  be  placed  on  the  commercialization  of  new  products  to  broaden  our 
portfolio and meet the needs of our customers.   

Our Customers 

Our customers include large, established companies and agencies of the federal government.  We provide 
some customers with a combination of outsourced services and products, while other customers may be in a single 
category  of  our  service  or  product  offerings.    Our  five  largest  customers  in  2014  were  Dana,  Meritor,  Sistemas 
Corporation  (Sistemas),  Axle  Alliance  and Northrop Grumman,  which in  the  aggregate  accounted for 85%  of  net 
revenue.  Our five largest customers in 2013 were Dana, Meritor, Sistemas, Northrop Grumman and Eaton, which in 
the aggregate accounted for 81% of net revenue.  In 2014, Dana and Meritor represented approximately 59% and 
16% of our net revenue, respectively.  In 2013, Dana and Meritor represented approximately 58% and 15% of our 
net revenue, respectively.  In addition, U.S. governmental agencies accounted for 2% and 3% of net revenue in 2014 
and 2013, respectively.  Dana has repudiated the extension of our long term supply agreement and is not expected to 
be a direct customer in 2015 (see “Risk Factors – Customer contracts may not be renewed on acceptable terms or at 
all.  Our largest customer Dana has repudiated our supply relationship.” in Part I, Item 1A of this Annual Report on 
Form 10-K).  

Geographic Areas and Currency Fluctuations 

We are located in the U.S., Mexico, Denmark and the U.K.  Our Mexican subsidiaries and affiliates are a 
part of our Industrial  Group and  manufacture  and  sell  a  number  of products  similar  to  those  the  Industrial  Group 
produces  in  the  U.S.    Our  Denmark  subsidiary  is  a  sales  office  and  is  part  of  our  Electronics  Group.    Our  U.K 
subsidiary  is  a  sales  office  and  is  part  of  our  Industrial  Group.    In  addition  to  normal  business  risks,  operations 
outside the U.S. may be subject to a greater risk of changing political, economic and social environments, changing 
governmental laws and regulations, currency revaluations and market fluctuations.  Fluctuations in foreign currency 
exchange rates have primarily impacted our earnings only to the extent of remeasurement gains or losses related to 
U.S.  dollar  denominated  accounts  of  our  foreign  subsidiaries,  because  the  vast  majority  of  our  transactions  are 
denominated in U.S. dollars.  For the year ended December 31, 2014, other income, net, included foreign currency 
transaction  gains  of  $0.7 million.    For  2013,  other  income,  net,  included  foreign  currency  transaction  losses  of 
$0.3 million.   

Net  revenues  from  Mexican  operations,  primarily  from  Dana,  were  $111.2 million,  or  31%,  and 
$95.4 million,  or  31%,  of  our  consolidated  net  revenues  in  2014  and  2013,  respectively.    The  loss  of  Dana’s 
revenues will create significant challenges for the Company, especially in the near-term as we seek to control our 
costs while rebuilding and diversifying our customer base.  In 2014, net income from our Mexican operations was 
$10.8 million,  as  compared  to  our  consolidated  net  loss  of  $1.2 million.    In  2013,  net  income  from  our  Mexican 
operations  was  $7.7 million,  as  compared  to  our  consolidated  net  loss  of  $9.9 million.    You  can  find  more 
information about our regional operating results, including our export sales, in “Note 20 Segment Information” to 
our consolidated financial statements included in Item 8 of this Annual Report on Form 10-K. 

Sales and Business Development 

Our principal sources of new business originate from the expansion of existing relationships, referrals and 
direct  sales  through  senior  management,  direct  sales  personnel,  domestic  and  international  sales  representatives, 
distributors and market specialists.  We supplement these selling efforts with a variety of sales literature, advertising 
in  numerous  trade  media  and  participating  in  trade  shows.    We  also  utilize  engineering  specialists  extensively  to 
facilitate  the  sales  process  by  working  with  potential  customers  to  reduce  the  cost  of  the  service  they  need.    Our 
specialists  achieve  this  objective  by  working  with  the  customer  to  improve  their  product’s  design  for  ease  of 
manufacturing or by reducing the amount of set-up time or material that  may be required to produce the product.  

5 

 
The award of contracts or programs can be a lengthy process, which in some circumstances can extend well beyond 
12 months.  Upon occasion, we commit resources to potential contracts or programs that we ultimately do not win.  

Our objective is to increase the value of the services we provide to the customer on an annual basis beyond 
the  contractual  terms  that  may  be  contained  in  a  supply  agreement.    To  achieve  this  objective,  we  commit  to  the 
customer that we will continuously look for ways to reduce the cost, improve the quality, reduce the cycle time and 
improve  the  life  span  of  the  products  and/or  services  we  supply  the  customer.    Our  ability  to  deliver  on  this 
commitment  over  time  is  expected  to  have  a  significant  impact  on  customer  satisfaction,  loyalty  and  follow-on 
business. 

Since January 1, 2015, a number of Dana’s customers and suppliers have contacted us, requesting that we 
either  supply  component  parts  to  them,  directly  to  Dana  or  to  Dana’s  competitors.   We  are  continuing  to  explore 
these various opportunities as they arise, but there can be no assurances that our efforts to develop new sources of 
revenues will be successful.  

Competition 

The markets that we serve are highly competitive, and we compete against numerous domestic companies 
in addition to the internal capabilities of some of our customers.  In the truck components and assemblies market, we 
compete primarily against other component suppliers such as Ramkrishna Forgings Limited, Mid-West Forge, Inc., 
GNA Axles Limited, US Manufacturing Corporation, Spencer Forge and Machine, Inc. and Traxle, which serve as 
suppliers  to  many  Tier  I  and  smaller  companies.    In  the  aerospace  and  defense  electronics  market,  we  compete 
primarily  against  companies  such  as  Celestica  Inc.,  Jabil  Circuit,  Inc.  and  Safenet,  Inc.    We  may  face  new 
competitors in the future as the outsourcing industry evolves and existing or start-up companies develop capabilities 
similar to ours.  In addition, we will face new competitors as we attempt to increase and expand our business. 

We  believe  that  the  principal  competitive  factors  in  our  markets  include  the  availability  of  capacity, 
currency  exchange  rates  (especially  in  low-cost  countries),  technological  capability,  flexibility,  financial  strength 
and timeliness in responding to design and schedule changes, price, quality and delivery.  Although we believe that 
we generally compete favorably with respect to each of these factors, some of our competitors, as compared to us, 
are  larger  and  have  greater  financial  and  operating  resources,  greater  geographic  breadth  and  range  of  services, 
customer bases and brand recognition than we do.  We also face competition from manufacturing operations of our 
current and potential customers that continually evaluate the relative benefits of internal manufacturing compared to 
outsourcing.   

Suppliers 

For  significant  portions  of  our  business,  we  purchase  raw  materials  and  component  parts  from  our 
customers or from suppliers chosen by our customers, at prices negotiated by our customers.  When these suppliers 
increase  their  prices,  cause  delays  in  production  schedules  or  fail  to  meet  our  customers’  quality  standards,  our 
customers  have  contractually  agreed  to  reimburse  us  for the  costs  associated  with  such  price  increases  and not  to 
charge us for costs caused by such delays or quality issues.  Accordingly, our risks are largely limited to accurate 
inspections of such materials, timely communications and the collection of such reimbursements or charges, along 
with any additional costs incurred by us due to delays in, interruptions of, or non-optimal scheduling of production 
schedules.  However, for a growing part of our business, we arrange our own suppliers and assume the additional 
risks of price increases, quality concerns and production delays. 

Raw steel and fabricated steel parts are a major component of our cost of sales and net revenue for the truck 
components and assemblies business.  We purchase a significant portion of our steel for use in this business at the 
direction of our customers, with any periodic changes in the price of steel being reflected in the prices we are paid 
for  our  services.    Increases  in  the  costs  of  steel  or  other  supplies  can  increase  our  working  capital  requirements, 
scrap expenses and borrowing costs. 

There  can  be  no  assurance  that  supply  interruptions  or  price  increases  will  not  slow  production,  delay 
shipments to our customers or increase costs in the future, any of which could adversely affect our financial results.  
Delays, interruptions or non-optimal scheduling of production related to interruptions in raw materials supplies can 
be expected to increase our costs. 

6 

 
Research and Development 

Our research and development activities are mainly related to our product lines that serve the aerospace and 
defense electronics market.  Process improvement expenditures related to our outsourced services are not reflected 
in research and development expense.  Accordingly, our research and development expense represents a relatively 
small percentage of our net revenue.  Company-sponsored research and development costs are expensed as incurred.  
We invested $0.6 million and $3.0 million in research and development in 2014 and 2013, respectively.  Customer-
sponsored research and development costs are incurred under U.S. Government-sponsored contracts and require us 
to  provide  a  product  or  service  meeting  certain  defined  performance  or  other  specifications  (such  as  designs).  
Customer-sponsored research and development is accounted for under the milestone method and included in our net 
revenue and cost of sales (see Critical Accounting Policies and Estimates in Item 7 of this Annual Report on Form 
10-K). 

Patents, Trademarks and Licenses 

We  own  or  license  a  number  of  patents  and  trademarks,  but  our  business  as  a  whole  is  not  materially 

dependent upon any one patent, trademark, license or technologically related group of patents or licenses. 

We  regard  our  manufacturing  processes  and  certain  designs  as  proprietary  trade  secrets  and  confidential 
information.  We rely largely upon a combination of trade secret laws, non-disclosure agreements with customers, 
suppliers and consultants, and our internal security systems, confidentiality procedures and employee confidentiality 
agreements to maintain the trade secrecy of our designs and manufacturing processes. 

Government Regulation 

Our  operations  are  subject  to  compliance  with  regulatory  requirements  of  federal,  state  and  local 
authorities,  in  the  U.S.,  the  U.K.,  Denmark  and  Mexico,  including  regulations  concerning  financial  reporting  and 
controls, labor relations, minimum pension funding levels, export and import matters, health and safety matters and 
protection  of  the  environment.    While  compliance  with  applicable  regulations  has  not  adversely  affected  our 
operations in the past, there can be no assurance that we will continue to be in compliance in the future or that these 
regulations will not change or that the costs of compliance will not be material to us. 

We  must  comply  with  detailed  government  procurement  and  contracting  regulations  and  with  U.S. 
Government  security  regulations,  certain  of  which  carry  substantial  penalty  provisions  for  nonperformance  or 
misrepresentation  in  the  course  of  negotiations.    Our  failure  to  comply  with  our  government  procurement, 
contracting  or  security  obligations  could  result  in  penalties  or  our  suspension  or  debarment  from  government 
contracting, which would have a material adverse effect on our consolidated results of operations. 

We are required to maintain U.S.  Government security clearances in connection with certain activities of 
our Electronics Group.  These clearances could be suspended or revoked if we were found not to be in compliance 
with  applicable  security  regulations.    Any  such  revocation  or  suspension  would  delay  our  delivery  of  products  to 
customers.  Although we have adopted policies directed at ensuring our compliance with applicable regulations, and 
there have been no suspensions or revocations at our facilities, there can be no assurance that the approved status of 
our facilities or personnel will continue without interruption. 

We  are  also  subject  to  comprehensive  and  changing  federal,  state  and  local  environmental  requirements, 
both in the U.S. and in Mexico, including those governing discharges to air and water, the handling and disposal of 
solid and hazardous wastes and the remediation of contamination associated with releases of hazardous substances.  
We  use  hazardous  substances  in  our  operations  and,  as  is  the  case  with  manufacturers  in  general,  if  a  release  of 
hazardous substances occurs on or from any properties that we may own or operate, we may be held liable and may 
be required to pay the cost of remedying the condition.  The amount of any resulting liability could be material. 

7 

 
 
 
Employees 

As  of  December 31, 2014,  we  had  a  total  of  1,332  employees,  of  which  1,064  were  engaged  in 
manufacturing and providing our technical services, 19 were engaged in sales and marketing, 104 were engaged in 
engineering  and  145  were  engaged  in  administration.    Approximately  683  of  our  employees  were  covered  by 
collective bargaining agreements with various unions that expire on various dates through 2017.  Excluding certain 
Mexico employees covered under an annually ratified agreement, there are no collective bargaining agreements that 
expire within the next 12 months.  In response to the loss of significant revenues from Dana, traditionally our largest 
customer,  we  have  engaged  in  layoffs  during  the  first  quarter  of  2015,  and  our  ability  to  maintain  our  workforce 
depends on our ability to attract and retain new and existing customers.  Although we believe overall that relations 
with our labor unions are positive, there can be no assurance that present and future issues with our unions will be 
resolved favorably, that negotiations will be successful or that we will not experience a work stoppage, which could 
adversely affect our consolidated results of operations.  

Internet Access 

Copies of our Annual Report on Form 10-K, Quarterly Reports on Form 10-Q, Current Reports on Form 8-
K, and amendments to these reports filed or furnished pursuant to Section 13(a) or 15(d) of the Securities Exchange 
Act of 1934 are available free of charge through our website (www.sypris.com) as soon as reasonably practicable 
after we electronically file the material with, or furnish it to, the Securities and Exchange Commission. 

Item 1A.  Risk Factors 

Risks Related to Our Business and Forward-Looking Statements 

This  annual  report  and  our  other  oral  or  written  communications  may  contain  “forward-looking” 
statements.    These  statements  may  include  our  expectations  or  projections  about  the  future  of  our  industries, 
business strategies, the markets in which we operate, potential acquisitions, contracts with customers, new business 
opportunities  or  financial  results  and  our  views  about  developments  beyond  our  control  including  government 
spending,  domestic  or  global  economic  conditions,  trends  and  market  forces.    These  statements  are  based  on 
management’s views and assumptions at the time originally made, and we undertake no obligation to update these 
statements, except as may be required by law.  There can be no assurance that our expectations, projections or views 
will come to pass, and you should not place undue reliance on these forward-looking statements.  

A number of significant risk factors could materially affect our specific business operations and cause our 
performance to differ materially from any future results projected or implied by our prior statements, including those 
described  below.    Many  of  these  risk factors  are  also  identified  in  connection with  the  more  specific  descriptions 
contained throughout this report.  

Customers(cid:3)

We anticipate operating losses in the near term as we seek to generate new business revenues to replace the 
loss of our largest customer. 

Our businesses generally will require a higher level of new business revenues in order to operate profitably. 
The recent loss of revenues from Dana has accelerated our need to launch new programs with existing customers 
and to diversify our business by adding new customers.  While we expect to generate operating losses in the near 
term due to the loss of Dana as a customer, we intend to steadily increase our revenues over this time with new or 
existing customers by utilizing our excess manufacturing capacity.  Unless we can develop and offer new products 
and  services  to  existing  customers  or  obtain  new  customers,  we  may  be  unable  to  maintain  the  critical  mass  of 
capital  investments  or  talented  employees  that  are  needed  to  succeed  in  our  chosen  markets  or  to  maintain  our 
existing facilities, which could result in additional restructuring or exit costs.  There can be no assurance that we will 
be  able  to  generate  enough  additional  revenue  to  offset  the  loss  of  revenues  from  Dana  through  new  or  existing 
customers. 

8 

 
 
 
Customer  contracts  may  not  be  renewed  on  acceptable  terms  or  at  all.    Our  largest  customer  Dana  has 
repudiated our supply relationship and stopped placing orders with us as of the end of 2014. 

Until  recently,  our  two  largest  customers,  Dana  and  Meritor,  had  contracts  with  expiration  dates  of 
December 31, 2014 and, for a portion of the Meritor goods, May 2, 2015.  In 2014, Dana and Meritor represented 
approximately 59% and 16% of our revenues.  While we have renewed the Meritor agreement and have executed an 
extension  of  the  Dana  contract  through  2019,  Dana  has  repudiated  that  extension,  which  repudiation  is  currently 
being litigated and arbitrated (see “Legal Proceedings in Part I, Item 3 of this Annual Report on Form 10-K).  Even 
if we prevail on some or all of the items under dispute, we do not expect to retain Dana as a customer.  In 2015, we 
do not expect to do business directly with Dana.  Our inability to replace the loss of Dana business while effectively 
controlling our costs would materially adversely affect our business, results of operations and financial condition.   

Customer contracts could be less profitable than expected. 

We generally bear the risk that our contracts could be unprofitable or less profitable than planned, despite 

our estimates of revenues and future costs to complete such contracts.   

A  material  portion  of  our  business,  historically,  has  been  conducted  under  multi-year  contracts,  which 
generally include fixed prices or periodic price reductions without minimum purchase requirements.  Over time, our 
revenues  may  not  cover  our  increasing  operating  costs  which  could  adversely  impact  our  results.    Our  financial 
results are at greater risk when we accept contractual responsibility for raw material or component prices, when we 
cannot offset price reductions and cost increases with operating efficiencies or other savings, when we must submit 
contract  bid  prices  before  all  key  design  elements  are  finalized  or  when  we  are  subjected  to  other  competitive 
pressures which erode our margins.  The profitability of our contracts also can be adversely affected by unexpected 
start-up  costs  on  new  programs,  operating  inefficiencies,  ineffective  capital  investments,  inflationary  pressures  or 
inaccurate forecasts of future unit costs. 

In  the  past,  we  have  signed  long-term  supply  agreements  with  Dana  and  Meritor  and  acquired  their 
facilities in Morganton, North Carolina and Toluca, Mexico, among other manufacturing assets.  Although most of 
these  acquired  facilities  have  had  well-established  product  markets,  the  Company  does  not  currently  expect  to 
continue  doing  business  directly  with  Dana.  In  addition,  Meritor’s  products  may  not  continue  to  be  successful, 
product enhancements may not be made in a timely fashion, and any long-term pricing agreements could generate 
lower margins than anticipated.  If any of these facilities are required to operate at underutilized levels for extended 
periods of time, especially those plants with traditionally higher percentages of Dana business, it could materially 
adversely affect our business, results of operations and financial condition.  

Unexpected  changes  in  our  customers’  demand  levels  have  harmed  our  operating  results  in  the  past  and 
could  do  so  in  the  future.    Many  of  our  customers  will  not  commit  to  firm  production  or  delivery  schedules.  
Disagreements  over  pricing,  quality,  delivery,  capacity,  exclusivity  or  trade  credit  terms  could  disrupt  order 
schedules.  Orders may also fluctuate due to changing global capacity and demand, new products, changes in market 
share,  reorganizations  or  bankruptcies,  material  shortages,  labor  disputes  or  other  factors  that  discourage 
outsourcing.  These forces could increase, decrease, accelerate, delay or cancel our delivery schedules.  

Inaccurate  forecasting  of  our  customers’  requirements  can  disrupt  the  efficient  utilization  of  our 
manufacturing  capacity,  inventories  or  workforce.    If  we  lose  anticipated  revenues,  we  might  not  succeed  in 
redeploying  our  substantial  capital  investment  and  other  fixed  costs,  potentially  forcing  additional  plant  closures, 
impairments of long-lived and other assets or increased losses.  If we receive unanticipated orders or rapid increases 
in demand, these incremental volumes could be unprofitable due to the higher costs of operating above our optimal 
capacity. 

We depend on a few key customers in challenging industries for most of our revenues.  We have recently lost 
our largest customer and continue to have substantial customer concentration.  

Our five largest customers in 2014 were Dana, Meritor, Sistemas, Axle Alliance and Northrop Grumman, 
collectively accounting for 85% of net revenue.  Our five largest customers in 2013 were Dana, Meritor, Sistemas, 
Northrop Grumman and Eaton, collectively accounting for 81% of net revenue.  In 2015, we do not currently expect 
to continue doing business directly with Dana.  Our inability to replace the loss of Dana business while effectively 

9 

 
controlling our costs would materially adversely affect our business, results of operations and financial condition.  In 
2015  and  beyond,  we  will  need  to  attract  new  clients  and  attempt  to  diversify  our  customer  base  from  a  limited 
number of potential customers and with longer lead times often being required for new programs.  

The truck components and assemblies industry has experienced credit risk, highly cyclical market demand, 
labor unrest, rising steel costs, bankruptcy and other obstacles, while the aerospace and defense electronics industry 
has  experienced  consolidation,  increased  competition,  disruptive  new  technologies  and  uncertain  funding.    We 
depend on the continued growth and financial stability of these customers and our core markets, as well as general 
economic conditions.  Adverse changes affecting these customers, markets or economic conditions could harm our 
operating  results.    The  truck  components  and  assemblies  market  is  highly  cyclical,  due  in  part  to  regulatory 
deadlines,  the  availability  or  scarcity  of  credit,  fluctuations  in  oil  prices  and  pent-up  demand  for  replacement 
vehicles.  

Rising  costs  of  steel  or  component  parts  could  increase  our  inventory  and  working  capital  levels  and 
present challenges to our customers who seek to pass those costs on to their customers.  Many of our customers’ 
labor  disputes,  financial  difficulties  and  restructuring  needs  have  created  rising  uncertainty  and  risk,  which  could 
increase our costs or impair our business model.   

The  aerospace  and  defense  industry  is  pressured  by  cyclicality,  rapid  technological  change,  shortening 
product life cycles, decreasing margins, unpredictable funding levels and government procurement and certification 
processes.  Our aerospace and defense business faces an aging portfolio of legacy products and services which must 
be replenished with new technologies if we are to successfully maintain or expand our market share.  Our failure to 
address any of these factors, particularly in our secured electronic communications or space engineering programs, 
could impair our business model.  

There can be no assurance that any of our customers will not default on, delay or dispute payment of, or 
seek to reject our outstanding invoices in bankruptcy or otherwise. In addition, the existence of these factors may 
result  in  fewer  customers  in  our  target  markets  due  to  consolidation,  bankruptcy,  competitive  or  other  market 
reasons, making it more difficult to obtain new clients and diversify our customer base in the near future. 

Congressional budgetary constraints or reallocations could reduce our government sales.  

Our Electronics Group sells manufacturing services and products to a number of U.S. government agencies, 
which in the aggregate represented approximately 2% and 3% of our net revenue in 2014 and 2013, respectively.  
We  also  serve  as  a  contractor  for  large  aerospace  and  defense  companies  such  as  Lockheed  Martin,  Northrop 
Grumman and Exelis, typically under federally funded programs, which represented approximately 4% and 5% of 
net revenue in 2014 and 2013, respectively.  

The  Electronics  Group  already  has  been  significantly  adversely  affected  by  declines  in  the  overall 
government defense market due to the effects of sequestration, and may be further affected if funding for programs 
in  which  we  participate,  either  by  selling  services  and  products  directly  to  U.S.  government  agencies  or  as  a 
subcontractor to prime contractors such as Lockheed Martin, Northrop Grumman and Excelis, is reduced, delayed or 
cancelled.  Our ability to obtain new contract awards also could be negatively affected.   

Congress  and the  Administration  continue  to  debate  these  funding  issues,  but  reductions  in U.S.  military 
spending  also  could  materially  adversely  affect  the  results  of  our  Electronics  Group,  and  we  expect  that  certain 
military and defense programs will experience delays while the receipt of government approvals remain pending.   

Future levels of governmental spending, including delays, declines or reallocations in the funding of certain 
programs could adversely affect our financial results, if we are unable to offset these changes with new business or 
cost reductions. 

10 

 
Suppliers(cid:3)

Interruptions in the supply of key components could disrupt production. 

Some of our manufacturing services or products require one or more components that are available from a 
limited  number  of  providers  or  from  sole-source  providers.    In  the  past,  some  of  the  materials  we  use,  including 
steel,  certain  forgings  or  castings,  capacitors  and  memory  and  logic  devices,  have  been  subject  to  industry-wide 
shortages or capacity allocations.  As a result, suppliers have been forced to allocate available quantities among their 
customers, and we have not been able to obtain all of the materials desired.  Some of our suppliers have struggled to 
implement  reliable  quality  control  systems  which  can  negatively  impact  our  operating  efficiency  and  financial 
results.  In downward business cycles, the tightening of credit markets has threatened the financial viability of an 
increasing  number  of  suppliers  of  key  components  and  raw  materials  and  forced  unanticipated  shutdowns.    Our 
inability  to  reliably  obtain  these  or  any  other  materials  when  and  as  needed  could  slow  production  or  assembly, 
delay  shipments  to  our  customers,  impair  the  recovery  of  our  fixed  costs  and  increase  the  costs  of  recovering  to 
customers’  schedules,  including  overtime,  expedited  freight,  equipment  maintenance,  operating  inefficiencies, 
higher working capital and the obsolescence risks associated with larger buffer inventories.  Each of these factors 
could adversely affect operating results. 

Shortages or increased costs of utilities could harm our business and our customers. 

We and our customers depend on a constant supply of electricity and natural gas from utility providers for 
the  operation  of  our  respective  businesses  and  facilities.    In  the  past,  we  have  experienced  power  outages  which 
reduced our ability to deliver products and meet our customers’ demand for those products.  If we or our customers 
experience future interruptions in service from these providers, our production and/or delivery of products could be 
negatively  affected.    Additionally,  due  to  the  heavy  consumption  of  energy  in  our  production  process  and  the 
businesses of our customers, if the cost of energy significantly increases, our results of operations and those of our 
customers could be negatively impacted. 

Execution(cid:3)

Contract terminations or delays could harm our business. 

We often provide manufacturing services and products under contracts that contain detailed specifications, 
quality standards and other terms.  If we are unable to perform in accordance with such terms, our customers might 
seek to terminate such contracts, demand price concessions or other financial consideration or downgrade our past 
performance  rating,  an  increasingly  critical  factor  in  federal  procurement  competitions.    Moreover,  many  of  our 
contracts are subject to termination for convenience or upon default.  These provisions could provide only limited 
recoveries of certain incurred costs or profits on completed work and could impose liability for our customers’ costs 
in  procuring  undelivered  items  from  another  source.    If  any  of  our  significant  contracts  were  to  be  repudiated, 
terminated or not renewed, such as the Dana contract described above, we would lose substantial revenues, and our 
operating results as well as prospects for future business opportunities could be adversely affected.  For example, as 
described above, our supply agreement with Dana represented approximately 59% of our revenues in 2014, and this 
agreement has been repudiated by Dana effective as of December 31, 2014 (see “Legal Proceedings” in Part I, Item 
3 of this Annual Report on Form 10-K).  

We  are  subject  to  various  audits,  reviews  and  investigations,  including  private  party  “whistleblower” 
lawsuits, relating to our compliance with federal and state laws.  Should our business be charged with wrongdoing, 
or determined not to be a “presently responsible contractor,” we could be temporarily suspended or debarred for up 
to three or more years from receiving new government contracts or government-approved subcontracts. 

We must operate more efficiently than usual due to lower revenues. 

If we are unable to improve the cost, efficiency and yield of our operations, and if we are not able to control 
costs, our financial results could suffer and we could be forced to sell assets, refinance our debt at higher costs or 
take other measures to restructure our operations or capital structure.  A number of major obstacles could include: an 
inability  to  effectively  control  costs  during  our  efforts  to  replace  the  loss  of  Dana  revenues;  the  loss  of  other 
substantial  revenues  due  to  a  sluggish  economic  recovery;  inflationary  pressures;  increased  borrowing  due  to 
declines in sales; changes in anticipated product mix and the associated variances in our profit margins; efforts to 

11 

 
increase  our  manufacturing  capacity  and  launch  new  programs;  efforts  to  migrate,  restructure  or  move  business 
operations from one location to another; the breakdown of critical machinery or equipment; the need to identify and 
eliminate our root causes of scrap; our ability to achieve expected annual savings or other synergies from past and 
future  business  combinations;  inventory  risks  due  to  shifts  in  market  demand;  obsolescence;  price  erosion  of  raw 
material  or  component  parts;  shrinkage,  or  other  factors  affecting  our  inventory  valuations;  and  an  inability  to 
successfully manage growth, contraction or competitive pressures in our primary markets.  

Our management or systems could be inadequate to support our existing or future operations, especially as 
we  downsize  our  operating  staff  to  reduce  expenses  while  we  work  to  replace  the  loss  of  Dana  revenues.  New 
customers  or  new  contracts,  particularly  with  new  product  offerings,  could  require  us  to  invest  in  additional 
equipment  or  other  capital  expenditures.    We  may  have  limited  experience  or  expertise  in  installing  or  operating 
such equipment, which could negatively impact our ability to deliver products on time or with acceptable costs.  In 
addition, a material portion of our manufacturing equipment requires significant maintenance to operate effectively, 
and  we  may  experience  maintenance  and  repair  issues.    Our  efforts  to  restructure,  relocate  and  consolidate  a 
significant number of the operations, especially in our truck component manufacturing plants, could cause certain of 
these  facilities  to  operate  at  underutilized  levels,  which  could  materially  adversely  affect  our  business,  results  of 
operations  and  financial  condition.    In our  Electronics Group,  the  risk of  technical  failures, nonconformance  with 
customer specifications, an inability to deliver next generation products or other quality concerns could materially 
impair our operating results. 

Our growth strategies could be ineffective due to the risks associated with further acquisitions. 

Our growth strategy has included acquiring complementary businesses.  We could fail to identify, obtain 
financing or complete suitable acquisitions on acceptable terms and prices.  Acquisition efforts entail a number of 
risks,  including:  diversion  of  management’s  attention;  difficulties  in  integrating  systems,  operations  and  cultures; 
potential  loss  of  key  employees  and  customers  of  the  acquired  companies;  lack  of  experience  operating  in  the 
geographic market of the acquired business; an increase in our expenses and working capital requirements; risks of 
entering  into  markets  or  producing  products  where  we  have  limited  or  no  experience;  difficulties  in  integrating 
purchased  technologies  and  products  with  our  technologies  and  products;  our  ability  to  improve  productivity  and 
implement cost reductions; our ability to secure collective bargaining agreements with employees; and exposure to 
unanticipated liabilities.  

Our discovery of, or failure to discover, material issues during due diligence investigations of acquisition 
targets, either before closing with regard to potential risks of the acquired operations, or after closing with regard to 
the  timely  discovery  of  breaches  of  representations  or  warranties,  or  of  certain  indemnified  environmental 
conditions, could seriously harm our business. 

Cyber security risks could negatively affect operations and result in increased costs. 

Our Electronics Group, as a U.S. defense contractor, and our Company overall, face cyber security threats, 
threats to the physical security of our facilities and employees and terrorist acts, as well as the potential for business 
disruptions associated with information technology failures and natural disasters. 

We  routinely  experience  cyber  security  threats,  threats  to  our  information  technology  infrastructure  and 
attempts to gain access to our sensitive information, as do our customers, suppliers and subcontractors. Prior cyber 
attacks directed at us have not had a material impact on our financial results.  Due to the evolving nature of these 
security threats, however, the impact of any future incident cannot be predicted.  

Although we work cooperatively with our customers and our suppliers, subcontractors, and other partners 
to seek to minimize the impacts of cyber threats, other security threats or business disruptions, we must rely on the 
safeguards put in place by those entities, and those safeguards might not be effective. 

The  costs  related  to  cyber  security  or  other  security  threats  or  disruptions  may  not  be  fully  insured  or 
indemnified by other means. Occurrence of any of these events could adversely affect our internal operations, the 
services  we  provide  to  customers,  loss  of  competitive  advantages  derived  from  our  research  and  development 
efforts,  early  obsolescence  of  our  products  and  services,  our  future  financial  results,  our  reputation  or  our  stock 
price.  

12 

 
Competition(cid:3)

Increasing competition could limit or reduce our market share. 

We  operate  in  highly  competitive  environments  that  include  our  customers’  internal  capabilities.    We 
believe  that  the  principal  competitive  factors  in  our  markets  include  the  availability  of  manufacturing  capacity, 
currency  exchange  rates  (especially  in  low-cost  countries),  technological  strength,  speed  and  flexibility  in 
responding  to  design  or  schedule  changes,  price,  quality,  delivery,  cost  management  and  financial  strength.    Our 
earnings could decline if our competitors or customers can provide comparable speed and quality at a lower cost, or 
if we fail to adequately invest in the range and quality of manufacturing services and products our customers require. 

Some  of  our  competitors,  as  compared  to  us,  are  larger  and  have  greater  financial  and  organizational 
resources, geographic breadth and range of services, customer bases and brand recognition than we do.  As a result, 
our competitors may respond more quickly to technological changes or customer needs, consume lower fixed and 
variable unit costs, negotiate reduced component prices, and obtain better terms for financing growth.  If we fail to 
compete in any of these areas, we may lose market share and our business could be seriously harmed.  There can be 
no assurance that we will not experience increased competition or that we will be able to maintain our profitability if 
our competitive environment changes. 

Our technologies could become obsolete, reducing our revenues and profitability. 

The  markets  for  our  products  and  services  are  characterized  by  changing  technology  and  continuing 
process  development.    The  future  of  our  business  will  depend  in  large  part  upon  the  continuing  relevance  of  our 
technological  capabilities.    We  could  fail  to  make  required  capital  investments,  develop  or  successfully  market 
services  and  products  that  meet  changing  customer  needs and  anticipate  or  respond  to  technological  changes  in  a 
cost-effective and timely manner.  Our inability to successfully launch or sustain new or next generation programs 
or  product  features,  especially  in  accordance  with  budgets  or  committed  delivery  schedules,  could  materially 
adversely affect our financial results.  We could encounter competition from new or revised technologies that render 
our  technologies  and  equipment  less  profitable  or  obsolete  in  our  chosen  markets  and  our  operating  results  may 
suffer.  In particular, the Company is currently developing new products and pursuing new programs in an attempt 
to  replenish  the  Electronics  Group’s  revenue  stream,  which  has  been  declining  since  2009.  However, 
commercializing the new products and programs is costly, has been slower than anticipated and is not expected to 
result  in  significant  revenue  in 2015.   The  launch of  any new  products or programs  within  the Electronics Group 
may not be successful.   

Access(cid:3)to(cid:3)Capital 

An inability to obtain new financing could require us to sell assets and could impair our ability to continue 
operations.  

As previously disclosed, we amended our existing credit facility (the “Credit Facility”) in March 2015 in 
response to the changes in our business arising out of the loss of Dana as a customer.  We are currently seeking to 
attempt to locate suitable debt financing to supplement or replace the Credit Facility on or prior to its maturity in 
January 2016.  The amended Credit Facility requires us to make certain repayments through additional financing or 
the sale of marketable assets prior to maturity and includes other provisions designed to incentivize us to make early 
repayments to the lender, such as rising interest rates. 

The  timeframes  during  which  we  need  to  obtain  such  financing  may  make  it  more  difficult  to  obtain  on 
acceptable  terms.    Without  the  addition  of  junior  capital,  we  do  not  believe  conventional  bank  lending  will  be 
available to us in the near-term due to the recent loss of Dana revenues, among other factors.  If additional financing 
is obtained in the form of debt, the terms of the debt could place restrictions on our ability to operate or increase the 
financial risk of our capital structure.  Additional equity financing or debt financing with an equity component (such 
as warrants) could result in dilution to existing holders.   

Our ability to borrow under the Credit Facility is conditioned upon our compliance with various financial 
covenants.    If  we  fail  to  meet  those  covenants,  it  could  accelerate  our  need  to  obtain  alternative  financing.    If 
unsuccessful, we may need to raise capital through the sale of core or non-core assets or businesses, and our inability 
to do so could materially adversely impact our operating results, financial results or ability to continue operations. 

13 

 
Our ability to finance expansion or new business opportunities may be limited. 

Our future liquidity and capital requirements depend on numerous factors other than bank borrowings or 
debt  financing,  including  the  pace  at  which  we  can  replace  the  loss  of  Dana  revenues.    One  method  we  have 
historically used to increase our revenues and obtain multi-year supply agreements is to buy a customer’s non-core 
manufacturing assets and produce products for them.  We may not be able to raise funds necessary to pursue this 
strategy under our existing and future debt agreements which could further limit our ability  to replace the loss of 
revenues.   

We may be unable to comply with the covenants in our amended Credit Facility. 

The  financial  covenants  in  our  amended  Credit  Facility  require  us  to  achieve  certain  financial  and  other 
business results.  In March 2015, certain covenants were amended to allow for current and future compliance.  A 
failure to comply with these or other covenants could, if we were unable to obtain a waiver or another amendment of 
the  covenant  terms,  cause  an  event  of  default  that  would  cause  our  debt  under  the  Credit  Facility  to  become 
immediately due and payable.  We have also agreed to repay a portion of our loan balances by September 30, 2015 
in the event that such amount is not raised either through additional subordinated debt or the sale of collateral.  Our 
failure  or  inability  to  do  so  in  accordance  with  our  amended  Credit  Facility  could  cause  an  event  of  default  that 
would  cause  the  debt  under  the  Credit  Facility  to  become  immediately  due  and  payable.    In  the  event  that  our 
outstanding debt under the Credit Facility was declared immediately due and payable, we may be required to sell 
assets which could impair our ability to continue operations.  

Labor(cid:3)Relations(cid:3)

We must attract and retain qualified employees while successfully managing related costs. 

Our  future  success  in  a  changing  business  environment,  including  during  rapid  changes  in  the  size, 
complexity or skills required of our workforce, as we are experiencing in connection with the recent loss of Dana 
revenues,  will  depend  to  a  large  extent  upon  the  efforts  and  abilities  of  our  executive,  managerial  and  technical 
employees.    The  loss  of  key  employees,  especially  in  a  recovering  economic  environment,  could  have  a  material 
adverse  effect  on  our  operations.    Our  future  success  will  also  require  an  ability  to  attract  and  retain  qualified 
employees, especially those with engineering or production expertise in our core business lines.  Labor disputes or 
changes  in  the  cost  of  providing  pension  and  other  employee  benefits,  including  changes  in  health  care  costs, 
investment  returns  on  plan  assets  and  discount  rates  used  to  calculate  pension  and  related  liabilities  or  other 
requirements to accelerate the level of our pension fund contributions to reduce or eliminate underfunded liabilities, 
could lead to increased costs or disruptions of operations in any of our business units. 

Disputes with labor unions could disrupt our business plans. 

As of December 31, 2014, we had collective bargaining agreements covering approximately 683 employees 
(all  of  which  were  in  the  Industrial  Group),  or  51%  of  total  employees.    Excluding  certain  Mexico  employees 
covered under an annually ratified agreement, there are no collective bargaining agreements that expire within the 
next  12  months.    Certain  Mexico  employees  are  covered  by  an  annually  ratified  collective  bargaining  agreement.  
These employees represented approximately 36% of the Company’s workforce, or 474 employees at year end.  In 
response  to  the  loss  of  significant  revenues  from  Dana,  traditionally  our  largest  customer,  we  have  engaged  in 
layoffs during the first quarter of 2015 and our ability to maintain our workforce depends on our ability to attract 
and retain new and existing customers.  We could experience a work stoppage or other disputes which could disrupt 
our operations or the operations of our customers and could harm our operating results. 

Regulatory 

Environmental, health and safety risks could expose us to potential liability. 

We are subject to a variety of environmental regulations relating to the use, storage, discharge and disposal 
of  hazardous  chemicals  and  substances  used  in  our  operations.    If  we  fail  to  comply  with  present  or  future 
regulations,  we  could  be  forced  to  alter,  suspend  or  discontinue  our  manufacturing  processes  and  pay  substantial 
fines or penalties. 

14 

 
Groundwater and other contamination has occurred at certain of our current and former facilities during the 
operation of those facilities by their former owners, and this contamination may occur at future facilities we operate 
or  acquire.    There  is  no  assurance  that  environmental  indemnification  agreements  we  have  secured  from  former 
owners of these properties will be adequate to protect us from liability. 

The  Marion,  Ohio  property  formerly  owned  by  Sypris  is  subject  to  soil  and  groundwater  contamination 
involving  petroleum  compounds,  semi-volatile  and  volatile  organic  compounds,  certain  metals,  PCBs  and  other 
contaminants,  some  of  which  exceed  the  state  voluntary  action  program  standards  applicable  to  the  site.    The 
property was sold in March 2013 to Whirlpool Corporation (Whirlpool). Whirlpool has indemnified the Company 
against the legacy environmental risks on the property.  

We previously acquired certain business assets formerly located at a leased facility in Littleton, Colorado, 
where chlorinated solvents had been disposed of on site by a prior owner of the business at the site, contaminating 
the groundwater at and around the site.  The seller of the assets to us is operating a remediation system on the site 
approved  by  the  State  of  Colorado  and  has  entered  into  a  consent  order  with  the  EPA  providing  for  additional 
investigation at the site.  In addition, Sypris has been contractually indemnified by the prior owners of the facility. 

Our  Morganton,  North  Carolina  facility  is  subject  to  soil  and  groundwater  contamination  involving 
petroleum  compounds,  certain  metals  and  other  contaminants,  some  of  which  may  exceed  the  State  of  North 
Carolina  standards  applicable  to  the  site.    The  Company  is  aware  of  no  current  litigation,  material  remediation 
claims or other proceedings with respect to this facility.  

Our  Toluca,  Mexico  facility  is  subject  to  soil  and  groundwater  contamination  involving  petroleum 
compounds  and  volatile  organic  compounds,  among  other  concerns.    We  continue  to  test  and  assess  this  site  to 
determine the extent of any contamination by the prior owners of the facility.  Under our purchase agreement for this 
facility, Dana has agreed to indemnify us for, among other things, environmental conditions that existed on the site 
as of closing and as to which we notified Dana prior to June 30, 2006, subject to certain other conditions involving 
Dana’s release of, or continuing right to seek indemnity from, Eaton, from which Dana acquired the property.  

The  Kenton,  Ohio  property  formerly  owned  by  Sypris  is  subject  to  soil  and  groundwater  contamination 
involving petroleum compounds, volatile organic compounds, certain metals, PCBs and other contaminants.  Under 
our  purchase  agreement  for  this  property, Meritor  agreed to  indemnify  us  for,  among  other  things,  environmental 
conditions  that  existed  on  the  site  as  of  closing  and  as  to  which  we  notified  Meritor  prior  to  May 2, 2006.    The 
building and real property were sold in January 2012. 

Our  business  is  also  subject  to  potential  liabilities  with  respect  to  health  and  safety  matters.    We  are 
required to comply with federal, state, local and foreign laws and regulations governing the health and safety of our 
workforce, and we could be held liable for damages arising out of human exposure to hazardous substances or other 
dangerous working conditions.  Health and safety laws and regulations are complex and change frequently.  As a 
result,  our  future  costs  to  comply  with  such  laws  or  the  liabilities  incurred  in  the  event  of  any  violations  may 
increase significantly.  

Adverse regulatory developments or litigation could harm our business. 

Our  businesses  operate  in  heavily  regulated  environments.    We  must  successfully  manage  the  risk  of 
changes  in  or  adverse  actions  under  applicable  law  or  in  our  regulatory  authorizations,  licenses  and  permits, 
governmental  security  clearances  or  other  legal  rights  to  operate  our  businesses,  to  manage  our  work  force  or  to 
import  and  export  goods  and  services  as  needed.    Our  business  activities  expose  us  to  the  risks  of  litigation  with 
respect  to  our  customers,  suppliers,  creditors,  stockholders  or  from  product  liability,  environmental  or  asbestos-
related  matters.    We  also  face  the  risk  of  other  adverse  regulatory  actions,  compliance  costs  or  governmental 
sanctions,  as  well  as  the  costs  and  risks  related  to  our  ongoing  efforts  to  design  and  implement  effective  internal 
controls. 

15 

 
Other(cid:3)Risks 

We face other factors which could seriously disrupt our operations. 

Many other risk factors beyond our control could seriously disrupt our operations, including: risks relating 
to war, future terrorist activities, computer hacking or other cyber attacks, or political uncertainties; risks relating to 
natural disasters or other casualties which could shut down our domestic or foreign facilities, disrupt transportation 
of products or supplies, increase the costs under our self insurance program or change the timing and availability of 
funding  in  our  aerospace  and  defense  electronics  markets;  risks  inherent  in  operating  abroad,  including  foreign 
currency  exchange  rates,  adverse  regulatory  developments,  and  miscommunications  or  errors  due  to  inaccurate 
foreign language translations or currency exchange rates; or our failure to anticipate or to adequately insure against 
other risks and uncertainties present in our businesses including unknown or unidentified risks.  

Item 1B.  Unresolved Staff Comments 

None. 

16 

 
 
Item 2.  Properties 

Our principal manufacturing services operations are engaged in electronics manufacturing services for our 
aerospace  and  defense  customers  and  industrial  manufacturing  services  for  our  truck  components  and  assemblies 
customers.  The following chart indicates the significant facilities that we own or lease, the location and size of each 
such facility and the manufacturing certifications that each facility possesses.  The facilities listed below (other than 
the corporate office) are used principally as manufacturing facilities. 

Location 

Corporate(cid:3)Office:(cid:3)

Segment (Market 
Served) 

Own or Lease 
(Expiration) 

Approximate 
Square Feet 

Certifications 

Louisville, Kentucky 

Lease (2024) 

21,600 

Manufacturing(cid:3)and(cid:3)Service(cid:3)Facilities:(cid:3)

Louisville, Kentucky 

Industrial Group 

Own 

450,000 

(Truck Components 
& Assemblies; 
Specialty Closures) 

Morganton, North Carolina 

Industrial Group 

Own 

360,000 

(Truck Components 
& Assemblies) 

Tampa, Florida 

Electronics Group 

Lease (2016) 

318,000 

(Aerospace & 
Defense 
Electronics) 

QS 9000 
TS 16949 

TS 16949 
ISO 14001 

ISO 9001 
ISO 14001 
AS 9100 
NASA-STD-8739 
IPC-A-610, Rev D, 
Class 3 
J-STD-001, Rev D, 
Class 3 
CMMI Level 3 

Toluca, Mexico 

Industrial Group 

Own 

217,000 

TS 16949 

(Truck Components 
& Assemblies) 

In addition, we lease space in one other facility in Copenhagen, Denmark, which is utilized as a sales office 

for our Electronics Group. 

Below is a listing and description of the various manufacturing certifications or specifications that we 

utilize at various of our facilities. 

Certification/Specification 

Description 

AS 9100 ............................ A  quality  management  system  developed  by  the  aerospace  industry  to  measure 
supplier conformance with basic common acceptable aerospace quality requirements. 

IPC-A-610 ........................ A  certification  process  for  electronics  assembly  manufacturing  which  describes 
materials,  methods  and  verification  criteria  for  producing  high  quality  electronic 
products.  Class 3 specifically includes high performance or performance-on-demand 
products where equipment downtime cannot be tolerated, end-use environment may 
be uncommonly harsh, and the equipment must function when required. 

17 

 
 
 
 
 
 
Certification/Specification 

Description 

J-STD-001 ........................ A  family  of  voluntary  standards  of  industry-accepted  workmanship  criteria  for 

electronic assemblies. 

CMMI Level-3 ................. An  internationally  recognized  measure  of  an  organization’s  engineering  process 

maturity. 

ISO 9001 .......................... A certification process comprised of quality system requirements to ensure quality in 

the areas of design, development, production, installation and servicing of products. 

ISO 14001 ........................ A  family  of  voluntary  standards  and  guidance  documents  defining  specific 
requirements for an Environmental Management System.  

NASA-STD-8739 ............. A  specification  for  space  programs  designated  by  the  National  Aeronautics  and 

Space Administration. 

QS 9000 ............................ A certification process developed by the nation’s major automakers that focuses on 
continuous  improvement,  defect  reduction,  variation  reduction  and  elimination  of 
waste. 

TS  16949  ……………….A  quality  certification  system  developed  within  the  automotive  sector.    Using  ISO 
9001:2000 as its foundation, ISO/TS 16949:2002 specifies the quality  management 
system  (QMS)  requirements  for  the  design,  development,  production,  installation 
and servicing of automotive related products. 

Item 3.  Legal Proceedings 

We are involved from time to time in litigation and other legal or environmental proceedings incidental to 
our  business.  On  November  25,  2013,  Sypris  Technologies,  Inc.  initiated  an  arbitration  proceeding  against  Dana 
Limited  under  the  Non-Administered  Arbitration  Rules  of  the  International  Institute  for  Conflict  Prevention  & 
Resolution  alleging  that  Dana  Limited  had  entered  and  then  repudiated  a  five  year  extension  of  the  parties’  long 
term supply agreement, to run through 2019.  Sypris seeks contractual damages associated with Dana’s repudiation 
of the extended agreement and the resulting loss of these revenues.  On December 30, 2013, Sypris filed a Notice of 
Supplemental  Claims  in  the  same  arbitration  proceeding,  seeking  up  to  approximately  $9  million  in  damages  for 
Dana’s  alleged  breach  of  the  parties’  original  2007  supply  agreement;  Dana  has  filed  a  counterclaim  for  certain 
unpaid price rebates in the amount of approximately $3 million.  On January 17, 2014, Dana initiated a declaratory 
judgment action in the Court of Common Pleas for Lucas County, Ohio challenging the arbitrability of the existence 
and  enforceability  of  the  extended  supply  agreement  and  seeking  a  ruling  that  the  extended  agreement  was 
unenforceable.  On February 28, 2015, the Lucas County Court granted Dana’s motion, and Sypris has initiated an 
appellate review of that ruling in the Sixth District Court of Appeals for Ohio.  

Ongoing environmental matters include the following: 

(cid:120)(cid:3) The Marion, Ohio property formerly owned by Sypris is subject to soil and groundwater contamination 
involving petroleum compounds, semi-volatile and volatile organic compounds, certain metals, PCBs 
and other contaminants, some of which exceed the State of Ohio voluntary action program standards 
applicable to the site.  The property was sold in March 2013 to Whirlpool. Whirlpool has indemnified 
the Company against the legacy environmental risks on the property. 

(cid:120)(cid:3)

In December 1992, we acquired certain business assets formerly located at a leased facility in Littleton, 
Colorado.  Certain chlorinated solvents disposed of on the site by Honeywell, a previous owner of the 
business, have contaminated the groundwater at and around the site.  Alliant Techsystems, from which 
we acquired the business assets, operates a remediation system approved by the State of Colorado and 
has  also entered  into  a  consent  order  with  the  EPA providing  for additional  investigation  at  the  site. 
Alliant Techsystems has agreed to indemnify us with respect to these matters. 

18 

 
 
(cid:120)(cid:3) Our  Morganton,  North  Carolina  facility  is  subject  to  soil  and  groundwater  contamination  involving 
petroleum compounds, certain metals and other contaminants, some of which exceed the State of North 
Carolina notification standards applicable to the site.  No litigation or other proceedings are underway 
with respect to this site. 

(cid:120)(cid:3) Our  Toluca,  Mexico  facility  is  subject  to  soil  and  groundwater  contamination  involving  petroleum 
compounds  and  volatile  organic  compounds,  among  other  concerns.    Under  our  purchase  agreement 
for  this  facility,  Dana  has  agreed  to  indemnify us  for,  among other  things,  environmental  conditions 
that existed on the site as of closing and as to which we notified Dana prior to June 30, 2006, to the 
extent of any indemnification owed to Dana by Eaton or any other matters for which Dana has released 
Eaton.  

(cid:120)(cid:3) The Kenton, Ohio property formerly owned by Sypris is subject to soil and groundwater contamination 
involving  petroleum  compounds,  volatile  organic  compounds,  certain  metals,  PCBs  and  other 
contaminants.  Under our purchase agreement for this facility, Meritor has agreed to indemnify us for, 
among other things, environmental conditions that existed on the site as of closing and as to which we 
notified Meritor prior to May 2, 2006.  The building and real property were sold in January 2012, and 
the  building  was  subsequently  razed  by  the  buyer.    Under  the  terms  of  the  sale  agreement,  no 
warranties  relating  to  the  property  were  made  including  existing  environmental  conditions  and  all 
liability has been passed to the buyer. 

Item 4.  Mine Safety Disclosures 

Not applicable. 

19 

 
 
PART II 

Item 5.  Market for the Registrant’s Common Equity, Related Stockholder Matters and Issuer Purchases 
of Equity Securities 

We  are  a  smaller  reporting  company  as  defined  in  Item  10(f)(1)  of  Regulation S-K  and  thus  are  not 

required to provide the performance graph required in paragraph (e) of Item 201 of Regulation S-K. 

Our common stock is traded on the NASDAQ Global Market under the symbol “SYPR.”  The following 
table  sets  forth,  for  the  periods  indicated,  the  high  and  low  closing  sale  prices  per  share  of  our  common  stock  as 
reported by the NASDAQ Global Market. 

  High 

  Low 

Year ended December 31, 2014: 

First Quarter ......................................................................................   $  3.14 
Second Quarter .................................................................................  
6.10 
5.66 
Third Quarter ....................................................................................  
3.69 
Fourth Quarter ..................................................................................  

Year ended December 31, 2013: 

First Quarter ......................................................................................   $  4.49 
Second Quarter .................................................................................  
3.96 
3.39 
Third Quarter ....................................................................................  
3.22 
Fourth Quarter ..................................................................................  

$  2.76 
2.76 
3.47 
2.36 

$  3.60 
3.06 
3.03 
2.57 

As  of  March 10, 2015,  there  were  700  holders  of  record  of  our  common  stock.    The  amount  of  cash 

dividends declared per share for each fiscal quarter in 2014 and 2013 is presented in the table below. 

Dividends per 
Common Share 

Year ended December 31, 2014: 

First Quarter ......................................................................................   $  0.02   
Second Quarter .................................................................................  
0.02   
0.02   
Third Quarter ....................................................................................  
0.02 
Fourth Quarter ..................................................................................  

Year ended December 31, 2013: 

First Quarter ......................................................................................   $  0.02   
Second Quarter .................................................................................  
0.02   
0.02   
Third Quarter ....................................................................................  
0.02 
Fourth Quarter ..................................................................................  

Dividends may be paid on common stock only when, as and if declared by our Board of Directors in its 
sole  discretion.    The  Company’s  Credit  Facility,  as  recently  amended,  prohibits  dividend  payments,  as  further 
described in “Management’s Discussion and Analysis of Financial Condition and Results of Operations–Liquidity 
and Capital Resources” below.  As a result, we do not anticipate paying dividends for the remainder of 2015. 

The following table summarizes our shares of common stock repurchased during the three months ended 

December 31, 2014 (dollars in thousands except per share data):  

Period 
9/29/2014 – 10/26/2014    
10/27/2014 – 11/23/2014   
11/24/2014 – 12/31/2014  

Total
Number
of Shares
Purchased (a)

Average
Price
Paid per
Share

Maximum 

as a Part of

that May Yet Be

  Total Number  of     
  Shares  Purchased     Dollar Value of Shares  
  Publicly Announced     Purchased Under the  
  Plans or Programs     Plans or Programs (b)  
3,917  
3,877  
3,877

8,772    $ 
12,190    $ 
—   $ 

3.26   
3.32  
— 

11,616   
12,190  

$
$
— $

20 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
  
 
 
 
 
  
  
 
  
  
 
 
  
 
  
  
 
  
 
(a)(cid:3) The  total  number  of  shares  purchased  includes  shares  purchased  under  the  Executive  Equity 
Repurchase  Agreement  (described  below).    The  Company  also  withholds  shares  from  employees  to 
satisfy  either  the  exercise  price  of  stock  options  exercised  or  the  statutory  withholding  tax  liability 
resulting from the vesting of restricted stock awards.  Shares of common stock withheld to satisfy tax 
withholding obligations were immediately cancelled. 

(b)(cid:3) On December 20, 2011, our Board of Directors approved and we announced an authorization for the 
repurchase  of  up  to  $5.0 million  of  our  outstanding  shares  of  common  stock.    The  Board  also 
authorized an Executive Equity Repurchase Agreement whereby management, including officers and 
directors, would grant the Company a first right to purchase shares held by such individuals, at current 
market prices (calculated as the average of the previous five days’ closing prices), any time a party to 
the  agreement  departed  the  Company  or  intended  to  sell  more  than  1,500  shares  of  common  stock.  
The agreement has a five-year term, subject to earlier termination by the Company, and participation 
by each individual is voluntary.   

Item 6. 

Selected Financial Data 

We  are  a  smaller  reporting  company  as  defined  in  Item  10(f)(1)  of  Regulation S-K  and  thus  are  not 

required to report the selected financial data in Item 301 of Regulation S-K. 

21 

 
Item 7.  Management’s Discussion and Analysis of Financial Condition and Results of Operations 

The following discussion of our consolidated results of operations and financial condition should be read 
together with the other financial information and consolidated financial statements included in this Annual Report 
on Form 10-K.  This discussion contains forward-looking statements that involve risks and uncertainties.  Our actual 
results could differ materially from the results anticipated in the forward-looking statements as a result of a variety 
of factors, including those discussed in “Item 1A.  Risk Factors” and elsewhere in this Annual Report on Form 10-
K. 

Overview 

We are a diversified provider of outsourced services and specialty products. We perform a wide range of 
manufacturing,  engineering,  design  and  other  technical  services,  typically  under  sole-source  contracts  with 
corporations  and  government  agencies  principally  in  the  markets  for  industrial  manufacturing  and  aerospace and 
defense electronics.  

We are organized into two business groups, the Industrial Group and the Electronics Group.  The Industrial 
Group, which is comprised of Sypris Technologies, Inc. and its subsidiaries, generates revenue primarily from the 
sale of manufacturing services to customers in the market for truck components and assemblies and from the sale of 
products to the energy and chemical markets. The Electronics Group, which is comprised of Sypris Electronics, LLC 
and  its  subsidiary,  generates  revenue  primarily  from  the  sale  of  manufacturing  services,  technical  services  and 
products to customers in the market for aerospace and defense electronics.  

We focus on those markets where we have the expertise, qualifications and leadership position to sustain a 
competitive  advantage.  We  target  our  resources  to  support  the  needs  of  industry  leaders  that  embrace  multi-year 
contractual  relationships  as  a  strategic  component  of  their  supply  chain  management.  These  contracts,  many  of 
which are sole-source by part number, historically, have been renewed for sufficient periods to enable us to invest in 
leading-edge processes or technologies to help our customers remain competitive. The productivity, flexibility and 
economies of scale that can result offer an important opportunity for differentiating ourselves from our competitors 
when it comes to cost, quality, reliability and customer service. 

Industrial Group Outlook 

General economic and industry specific market conditions have begun to stabilize for our Industrial Group, 
and  improvements  in  the  overall  U.S.  economy  contributed  to  improved  consumer  confidence  levels  in  2014.    In 
North America, production levels for light, medium and heavy duty trucks have steadily increased over the past five 
years  from  a  low  in  the  depressed  economic  environment  of  2008  and  2009.    The  commercial  vehicle  industry 
overall is expecting modest growth in production levels through 2015. 

Despite  the  industry’s  market  outlook,  our  Industrial  Group’s  production  levels  are  expected  to  decline 
significantly  in  2015.    Our  shipments  to  Dana  ceased on  December 31, 2014,  in  the  context  of  a dispute over  the 
enforceability  of  a  five-year  contract  renewal  signed  by  the  parties  in  2013.  In  2014,  Dana  represented 
approximately 59% of our net revenue (see “Legal Proceedings” in Part I, Item 3 of this Annual Report on Form 10-
K).    In  July  2013,  Sypris  and  Dana  signed  an  amended  and  restated  supply  agreement  to  extend  the  supply 
agreement term beyond December 31, 2014, the binding effect of which is currently in dispute.  Dana has repudiated 
this  July  2013  agreement,  and  Dana  has  ceased  ordering  any  components  from  us  effective  December 31, 2014.  
Sypris  disputes  Dana’s  ability  to  do  so  and  is  seeking  to  recover  its  lost  margins  and  additional  remedies  with 
respect to the revenues to which Sypris was entitled under the renewed agreement.   

Dana  initiated  an  ancillary  action  in  Ohio  state  court  challenging  the  arbitrability  of  the  existence  and 
enforceability  of  the  amended  and  restated  July  2013  supply  agreement  on  January 17, 2014.    The  parties  have 
conducted  discovery,  and  the  Ohio  trial  court  has  granted  an  initial  motion  for  judgment  on  the  pleadings  or 
summary judgment, which Sypris has appealed.  If the case goes to trial and if ruled in the Company’s favor, the 
dispute would revert to the arbitrator to determine damages. 

The parties have also asserted various damages claims against each other arising out of their prior supply 
agreement and have sought the assistance of an arbitrator in connection with these disputes.  The parties have had an 

22 

 
arbitration  hearing  in  January  2015,  but  the  arbitrator  has  yet  to  rule.    Even  if  we  prevail  on  the  merits  in  the 
arbitration  or  litigation  proceedings,  there  can  be  no  assurance  as  to  the  size  or  timing  of  any  monetary  damages 
awarded.   

The loss of Dana’s revenues will create significant challenges for the Company, especially in the near-term 

as we seek to control our costs while rebuilding and diversifying our customer base.   

Revenue Recovery Plans 

As a result of the dispute with Dana and the loss of the Dana business, the Company has taken significant 
actions  during  the  fourth  quarter  of  2014  and  the  first  quarter  of  2015  to  pursue  new  business  opportunities  with 
existing and potential customers, identify alternative uses for the related assets and certain other contingency plans.  
For  example,  since  January  1,  2015,  a  variety  of  prospective  and  existing  customers,  seeking  new  or  expanded 
relationships  with  suppliers  that  have  available  manufacturing  capacity,  have  toured  our  operating  plants  in 
Kentucky, North Carolina and Mexico as part of their due diligence efforts in connection with a number of potential 
projects  in  the  commercial  vehicle,  agricultural  equipment  and  off-highway  vehicle  component  markets.    These 
markets are generally experiencing strong current demand and limited available manufacturing capacity. As a result, 
the  Company  is  aggressively  targeting  these  new  opportunities  to  utilize  our  excess  capacity  for  future  growth. 
However, there can be no assurance that our plans to mitigate the loss and to effectively manage our costs during the 
transition will be successful.  See “Risk Factors – Customer contracts may not be renewed on acceptable terms or at 
all.  Our largest customer Dana has repudiated our supply relationship.” in Part I, Item 1A of this Annual Report on 
Form  10-K.    See  also  Note  2  “Loss  of  a  Key  Customer  and  Management’s  Recovery  Plans”  to  the  consolidated 
financial statements in this Form 10-K.   

Electronics Group Outlook 

We  continue  to  face  challenges  within  the  Electronics  Group,  such  as  the  conclusion  of  several  U.S. 
Department  of  Defense  programs  that  the  Company  supported  as  a  subcontractor,  the  loss  of  a  key  commercial 
space customer who decided to begin insourcing programs that had been previously outsourced to the Electronics 
Group, the uncertainty in the worldwide macroeconomic climate and its impact on aerospace and defense spending 
patterns  globally,  the  emergence  of  new  competitors  to  our  product  and  service  offerings,  as  well  as  federal 
government spending uncertainties in the U.S. and the allocation of funds by the U.S. Department of Defense.   

The Electronics Group’s revenue has declined year-over-year since 2009 primarily due to our inability to 
replace the declining demand for certain legacy products and services with competitive new offerings.  While we 
have  begun  to  generate  revenue  from  the  ramp-up  of  new  electronic  manufacturing  services  and  other  technical 
service  programs,  the  process  of  fully  replacing  our  legacy  programs  will  continue  through  2015  and  2016.    The 
Company  is  continuing  to  develop  new  products  and  pursuing  new  programs  to  attempt  to  replenish  its  revenue 
stream within the Electronics Group.   

The U.S. Government's continued focus on addressing federal budget deficits and the growing national debt 
exacerbates this challenging environment for the Electronics Group.  It is likely that U.S. government discretionary 
spending levels for Fiscal Year 2016 and beyond will continue to be subject to significant pressure, including risk of 
future sequestration cuts.  Significant uncertainty also continues with respect to program-level appropriations for the 
U.S.  Department  of  Defense  (U.S.  DoD)  and  other  government  agencies  within  the  overall  budgetary  framework 
described  above.  Future  budget  cuts,  including  cuts  mandated  by  sequestration,  or  future  procurement  decisions 
associated with the authorization and appropriations process could result in reductions, cancellations and/or delays 
of existing contracts or programs.   Congress and the Administration continue to debate these long and short-term 
funding  issues,  but  reductions  in  U.S.  DoD  spending  could  materially  and  adversely  affect  the  results  of  our 
Electronics Group, and we expect that certain military and defense programs will experience delays while the receipt 
of government approvals remain pending.   

As  a  result,  the  Company  expects  ongoing  uncertainty  within  this  segment  for  at  least  the  next  twelve 
months.  For the longer term, we are continuing to evaluate new investments in products and programs to further 
improve  the  attractiveness  of  our  business  portfolio,  with  a  specific  emphasis  on  trusted  solutions  for  identity 
management,  cryptographic  key  distribution  and  cyber  analytics.    There  can  be  no  assurance  that  the  Company’s 
investment in and efforts to introduce new products and services will result in new business or revenue.  In addition, 

23 

 
while the Company continues to evaluate and implement cost reduction measures in this segment, the Company’s 
currently contemplated cost reduction measures may not be able to reduce its cost structure to offset the impact of 
lower  revenues.    Should  revenues  fail  to  increase  in  future  periods,  the  Company  is  considering  further  cost 
reductions or other downsizing measures, which could be costly and adversely impact our financial performance.   

Critical Accounting Policies and Estimates 

The preparation of the consolidated financial statements and accompanying notes in conformity with U.S. 
generally accepted accounting principles requires that we make estimates and assumptions that affect the amounts 
reported.  Changes in facts and circumstances could have a significant impact on the resulting estimated amounts 
included in our consolidated financial statements.  We believe the following critical accounting policies affect our 
more complex judgments and estimates.  We also have other policies that we consider to be key accounting policies, 
such as our policies for revenue recognition in the Industrial Group, including cost of sales; however, these policies 
do not meet the definition of critical accounting policies because they do not generally require us to make estimates 
or judgments that are difficult or subjective. 

Allowance  for  Doubtful  Accounts.  We  establish  reserves  for  uncollectible  accounts  receivable  based  on 
overall receivable aging levels, a specific evaluation of accounts for customers with known financial difficulties and 
evaluation  of  customer  chargebacks,  if  any.    These  reserves  and  corresponding  write-offs  could  significantly 
increase  if  our  customers  experience  deteriorating  financial  results  or  in  the  event  we  receive  a  significant 
chargeback, which is deemed uncollectible. 

Goodwill.  Goodwill  is  tested  for  impairment  annually  as  of  December 31  or  more  frequently  if 
impairment  indicators  arise.    If  impairment  indicators  arise,  a  step  one  assessment  is  performed  to  identify  any 
possible goodwill impairment in the period in which the indicator is identified.  Beginning in March 2013, we noted 
certain indicators relating to our Electronics Group reporting unit that were significant enough to conclude that an 
impairment  indicator  existed  as  of  March 31, 2013.    Specifically,  the  Company  experienced  emerging  uncertainty 
regarding certain key programs within the Electronics Group’s space business beginning in the latter part of the first 
quarter of 2013, as one key customer communicated its strategic sourcing decision to begin insourcing programs that 
had been previously outsourced to the Electronics Group.  As a result, the Electronics Group’s short term revenue 
forecasts  were  materially  affected.    Further,  the  Company  experienced  a  decline  in  the  market  value  of  its  equity 
subsequent  to  March  31,  2013.    As  a  result  of  the  analysis,  the  Electronics  Group’s  goodwill  was  deemed  to  be 
impaired  as  of  March 31, 2013,  resulting  in  a  non-cash  impairment  charge  of  $6.9 million,  representing  the 
segment’s entire goodwill balance. 

Net  Revenue  and  Cost  of  Sales.  Net  revenue  of  products  and  services  under  commercial  terms  and 
conditions  are  recorded  upon  delivery  and  passage  of  title,  or  when  services  are  rendered.    Related  shipping  and 
handling costs, if any, are included in costs of sales.   

Net revenue on fixed-price contracts is recognized as services are performed.  Revenue is deferred until all 
of the following have occurred: (1) there is a contract in place, (2) delivery has occurred, (3) the price is fixed or 
determinable, and (4) collectability is reasonably assured.  Contract profits are taken into earnings based on actual 
cost of sales for units shipped.  Amounts representing contract change orders or claims are included in revenue when 
such costs are invoiced to the customer.  

The Company periodically enters into research and development contracts with customers related primarily 
to key encryption products.  When the contracts provide for milestone or other interim payments, the Company will 
recognize revenue under the milestone method in accordance with Accounting Standards Codification (“ASC”) 605-
28, Revenue Recognition – Milestone Method.  The Company had one contract in process as of December 31, 2014 
being  accounted  for  under  the  milestone  method.    The  milestone  method  requires  the  Company  to  deem  all 
milestone  payments  within  each  contract  as  either  substantive  or  non-substantive.    That  conclusion  is  determined 
based upon a thorough review of each contract and the deliverables to which the Company has committed to in each 
contract.  For substantive milestones, the Company concludes that upon achievement of each milestone, the amount 
of  the  corresponding  defined  payment  is  commensurate  with  the  effort  required  to  achieve  such  milestone  or  the 
value of the delivered item.  The payment associated with each milestone relates solely to past performance and is 
deemed reasonable upon consideration of the deliverables and the payment terms within the contract.  Milestones 
may  include,  for  example,  the  successful  completion  of  design  review  or  technical  review,  the  submission  and 

24 

 
acceptance of technical drawings, delivery of hardware, software or regulatory agency certifications.  All milestones 
under the contract in process as of December 31, 2014 were deemed substantive.  Revenue recognized through the 
achievement of multiple milestones during 2014 and 2013 amounted to $3.1 million and $0.7 million, respectively. 
There  are  no performance,  cancellation,  termination  or refund  provisions  in  the  arrangement  that  contain  material 
financial consequences to the Company. 

Long-lived  asset  impairment.  We  perform  periodic  impairment  analysis  on  our  long-lived  amortizable 
assets whenever events or circumstances indicate that the carrying amount of such assets may not be recoverable.  
When  indicators  are  present,  we  compare  the  estimated  future  undiscounted  net  cash  flows  of  the  operations  to 
which the assets relate to their carrying amount.  If the operations are unable to recover the carrying amount of their 
assets,  the  long-lived  assets  are  written  down  to  their  estimated  fair  value.    Fair  value  is  determined  based  on 
discounted  cash  flows,  third  party  appraisals  or  other  methods  that  provide  appropriate  estimates  of  value.    A 
considerable  amount  of  management  judgment  and  assumptions  are  required  in  performing  the  impairment  test, 
principally  in  determining  whether  an  adverse  event  or  circumstance  has  triggered  the  need  for  an  impairment 
review.   

The  Industrial  Group  performed  an  asset  recoverability  test  for  one  of  its  asset  groups  totaling 
approximately  $33.1 million  as  of  December 31, 2014.    The  Company  concluded  that  the  undiscounted  sum  of 
estimated future cash flows exceeded the carrying value for such asset group, and accordingly, no impairment was 
recognized.  While we believe our judgments and assumptions were reasonable, changes in assumptions underlying 
these estimates could result in a material impact to our consolidated financial statements in any given period.   

Pension Plan Funded Status.  The calculation of pension assets and liabilities involve complex estimation 
processes dependent on assumptions developed by us in consultation with our outside advisors, including actuaries.  
The assumptions used, including discount rates and return on plan assets, have a significant impact on plan expenses 
and obligations.  Changes in these rates could significantly impact the actuarially determined amounts recorded in 
the consolidated balance sheets.  If actual experience differs from expectations, our financial position and results of 
operations in future periods could be affected. 

A change in the assumed pension discount rate of 100 basis points would result in a change in our pension 
obligation as of December 31, 2014 of $4.8 million.  A change in the assumed rate of return on plan assets of 100 
basis points would result in a $0.1 million change in the estimated 2015 pension expense. 

Discount  rates  are  based  upon  the  construction  of  a  theoretical  bond  portfolio,  adjusted  according  to  the 
timing of expected cash flows for the future obligations.  A yield curve is based on a subset of these fixed income 
investments.  The projected cash flows are  matched to this yield curve and a present value is developed which is 
then  calibrated  to  develop  a  single  equivalent  discount  rate.    Pension  benefits  are  funded  through  deposits  with 
trustees  that  satisfy,  at  a  minimum,  the  applicable  funding  regulations.    Expected  investment  rates  of  return  are 
based upon input from the plan’s investment advisors and actuary regarding our expected investment portfolio mix, 
historical  rates  of  return  on  those  assets,  projected  future  asset  class  returns  and  long-term  market  conditions  and 
inflation  expectations.    We  believe  that  the  long-term  asset  allocation  on  average  will  approximate  the  targeted 
allocation,  and  we  regularly  review  the  actual  asset  allocation  to  periodically  rebalance  the  investments  to  the 
targeted allocation when appropriate. 

Actuarial  gains  or  losses  may  result  from  changes  in  assumptions  or  when  actual  experience  is  different 
from  that  expected.    Under  applicable  standards,  those  gains  and  losses  are  not  required  to  be  immediately 
recognized  as  expense,  but  instead  may  be  deferred  as  part  of  accumulated  other  comprehensive  income  and 
amortized into expense over future periods. 

Reserve for Excess, Obsolete and Scrap Inventory.  We record inventory at the lower of cost, determined 
under  the  first-in,  first-out  method,  or  market,  and  we  reserve  for  excess,  obsolete  or  scrap  inventory.    These 
reserves  are primarily  based  upon  management’s  assessment  of  the  salability  of  the  inventory,  historical  usage of 
raw  materials,  historical  demand  for  finished  goods  and  estimated  future  usage  and  demand.    An  improper 
assessment of salability or improper estimate of future usage or demand, or significant changes in usage or demand 
could result in significant changes in the reserves and a positive or a negative impact on our consolidated results of 
operations in the period the change occurs. 

25 

 
Stock-based Compensation.  We account for stock-based compensation in accordance with the fair value 
recognition provisions using the Black-Scholes option-pricing method, which requires the input of several subjective 
assumptions.    These  assumptions  include  estimating  the  length  of  time  employees  will  retain  their  vested  stock 
options  before  exercising  them  (expected  term),  the  estimated  volatility  of  our  common  stock  price  over  the 
expected term and the number of options that will ultimately not complete their vesting requirements (forfeitures).  
Changes in the subjective assumptions can materially affect the fair value estimate of stock-based compensation and 
consequently, the related expense recognized in the consolidated statements of operations. 

Income  Taxes.  We  account  for  income  taxes  as  required  by  the  provisions  of  ASC  740, Income  Taxes, 
under which deferred tax assets and liabilities are recognized for the tax effects of temporary differences between 
the financial reporting and tax bases of assets and liabilities measured using enacted tax rates. 

Management  judgment  is  required  in  determining  income  tax  expense  and  the  related  balance  sheet 
amounts.    In  addition,  under  ASC  740-10,  Accounting  for  Uncertainty  in  Income  Taxes,  judgments  are  required 
concerning  the  ultimate  outcome  of  uncertain  income  tax  positions.    Actual  income  taxes  paid  may  vary  from 
estimates, depending upon changes in income tax laws, actual results of operations and the final audit of tax returns 
by taxing authorities.  Tax assessments may arise several years after tax returns have been filed.  We believe that our 
recorded income tax liabilities adequately provide for the probable outcome of these assessments. 

Deferred tax assets are also recorded for operating losses and tax credit carryforwards.  However, ASC 740 
requires  that  a  valuation  allowance  be  recorded  when  it  is  more  likely  than  not  that  some  portion  or  all  of  the 
deferred tax assets will not be realized.  This assessment is largely dependent upon projected near-term profitability 
including  the  effects  of  tax  planning.    Deferred  tax  assets  and  liabilities  are  determined  separately  for  each  tax 
jurisdiction  in  which  we  conduct  our  operations  or  otherwise  incur  taxable  income  or  losses.    We  have  recorded 
valuation allowances against deferred tax assets in the U.S. and Mexico where realization has been determined to be 
uncertain.   

Our  Mexican  operations  also  have  certain  deferred  tax  assets  that  are  expected  to  be  realized.    The 
Company has been profitable in Mexico in the past, and while we do not expect to be profitable in 2015 due to the 
loss of the Dana business, we expect to be profitable in 2016 and thereafter.  Therefore no valuation allowance has 
been recorded against such assets as of December 31, 2014.(cid:3)(cid:3)Since future financial results may differ from previous 
estimates, periodic adjustments to our valuation allowance may be necessary. 

26 

 
 
 
 
 
 
 
Results of Operations 

We operate in two segments, the Industrial Group and the Electronics Group.  The table presented below 
compares our segment and consolidated results of operations from 2014 to 2013.  The table presents the results for 
each year, the change in those results from one year to another in both dollars and percentage change and the results 
for each year as a percentage of net revenue.   

(cid:120)(cid:3) The first two columns in each table show the absolute results for each period presented. 

(cid:120)(cid:3) The columns entitled “Year-Over-Year Change” and “Year-Over-Year Percentage Change” show the 
change  in  results,  both  in  dollars  and  percentages.  These  two  columns  show  favorable  changes  as 
positive and unfavorable changes as negative.  For example, when our net revenue increases from one 
period  to  the  next,  that  change  is  shown  as  a  positive  number  in  both  columns.    Conversely,  when 
expenses  increase  from  one  period  to  the  next,  that  change  is  shown  as  a  negative  number  in  both 
columns. 

(cid:120)(cid:3) The last two columns in each table show the results for each period as a percentage of net revenue. In 
these  two  columns,  the  cost  of  sales  and  gross  profit  for  each  are  given  as  a  percentage  of  each 
segment’s net revenue.  These amounts are shown in italics.   

In addition, as used in the table, “NM” means “not meaningful.” 

Year Ended December 31, 2014 Compared to Year Ended December 31, 2013 

Year Ended 
December 31, 

2014 

2013  

Year Over 
  Year 
  Change 
Favorable 
  (Unfavorable) 

Year Over 
Year 
 Percentage  
  Change 
Favorable 
(Unfavorable) 

(in thousands, except percentage data) 

Results as Percentage of 
Net Revenue for the  
Year Ended 
December 31, 

2014 

2013 

Net revenue: 
  Industrial Group ..........................................................   $ 322,262 
  Electronics Group .......................................................    
32,514 
  Total net revenue ......................................................     354,776 

Cost of sales: 
  Industrial Group ..........................................................     280,241 
  Electronics Group .......................................................    
35,705 
  Total cost of sales .....................................................     315,946 

 $276,136  $  46,126 

34,578 
  310,714 

(2,064)   
44,062 

  16.7%   
(6.0) 
  14.2 

  90.8%   
9.2 
  100.0 

  88.9% 
  11.1 
  100.0 

  244,498 
36,163 
  280,661 

  (35,743)    (14.6) 
1.3 
  (35,285)    (12.6) 

458 

  87.0 
  109.8 
  89.1 

  88.5 
  104.6 
  90.3 

Gross profit (loss): 
  Industrial Group ..........................................................    
  Electronics Group .......................................................    
  Total gross profit .......................................................    

42,021 
(3,191)   
38,830 

31,638 
(1,585)   
30,053 

10,383 
  32.8 
(1,606)   (101.3) 
  29.2 
8,777 

Selling, general and administrative ...............................    
Research and development ...........................................    
Amortization of intangible assets ..................................    
Impairment of goodwill ................................................    

35,531 
579 
— 
— 

30,464 
3,047 
30 
6,900 

(5,067)    (16.6) 
  81.0 
2,468 
  NM 
30 
  NM 
6,900 

Operating income (loss) ................................................    

2,720     (10,388)   

13,108 

 NM 

Interest expense, net ......................................................    
Other (income), net .......................................................    
Income (loss) before income taxes ..............................  

617 
(1,282)   
3,385 

522 
(930)   
(9,980)   

(95)    (18.2) 
  37.8 
352 
  NM 
13,365 

  13.0 
(9.8) 
  10.9 

  10.0 
0.1 
  — 
  — 

0.8 

0.2 
(0.4) 
1.0 

  11.5 
(4.6) 
9.7 

9.8 
1.0 
0.0 
2.2 

(3.3) 

0.2 
(0.3) 
(3.2) 

Income tax expense (benefit), net .................................    

4,569 

(93)   

(4,662)    NM 

1.3 

  — 

Net loss  ........................................................................   $ 

(1,184)  $ 

(9,887)  $ 

8,703 

  88.0 

(0.3)%  

(3.2)% 

27 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Net  Revenue.  The  Industrial  Group  derives  its  revenue  from  manufacturing  services  and  product  sales. 
Net revenue in the Industrial Group increased $46.1 million from the prior year to $322.3 million in 2014.  Increased 
volumes accounted for $44.5 million of the increase in revenue for the year ended December 31, 2014, while pricing 
accounted for $1.7 million.  The increases in volumes are primarily attributable to the overall improvement in the 
class 5-8 North American commercial vehicle market and increased demand for components for the trailer and light 
truck markets.   

The  Electronics  Group  derives  its  revenue  from  product  sales  and  technical  outsourced  services.    Net 
revenue  in  the  Electronics  Group  decreased  $2.1 million  to  $32.5 million  in  2014,  primarily  due  to  a  decrease  in 
sales of certain encryption products and data systems products.  The Electronics Group is currently developing new 
products and pursuing new programs in an attempt to replenish its revenue stream; however, commercializing the 
new products and programs is costly and has been slower than anticipated.  Additionally, the Electronics Group’s 
outlook  continues  to  be  negatively  affected  by  budgetary  and  funding  uncertainty  within  the  U.S.  Department  of 
Defense  and  other  factors.    For  information  about  the  budgetary  and  funding  uncertainty,  see  “Risk  Factors  – 
Congressional budgetary constraints or reallocations could reduce our government sales” in Part I, Item 1A of this 
Annual Report on Form 10-K.   

Gross  Profit.  The  Industrial  Group’s  gross  profit  increased  $10.4 million  to  $42.0 million  in  2014  as 
compared  to  $31.6 million  in  the  prior  year.    The  net  increase  in  sales  volumes  and  pricing  resulted  in  increased 
gross profit of approximately $8.8 million and $1.6 million, respectively for the year ended December 31, 2014 and 
depreciation  expense  declined  $1.8 million.    Partially  offsetting  this  was  approximately  $1.8 million  of  additional 
costs  for  increased  maintenance  and  repair  on  manufacturing  equipment,  overtime  charges  and  other  labor 
inefficiencies and increased supplies, scrap and other expenses.   

The Electronics Group’s gross profit decreased $1.6 million to a loss of $3.2 million in 2014.  The decrease 
is  primarily  the  result  of  lower  revenues  and  an  unfavorable  mix  in  sales  of  lower  margin  products  and  services.  
Although variable contribution margins for the Electronics Group’s programs are positive for all periods presented, 
the  under-absorbed fixed  costs  at  the  corresponding  levels of  revenue has  resulted  in negative results  at  the gross 
profit line.  The challenges for both revenue growth and cost reductions discussed above under “Electronics Group 
Outlook” are reflected in this lack of profitability, and management is evaluating cost structure countermeasures if 
revenues from new products and programs do not materialize. 

Selling,  General  and  Administrative.  Selling,  general  and  administrative  expense  increased $5.1 million 
to  $35.5 million  in  2014  as  compared  to  $30.5 million  in  2013.    Selling,  general  and  administrative  expense 
increased as a percentage of revenue to 10.0% in 2014 from 9.8% in 2013.  The increase is primarily related to an 
increase in legal expenses regarding contract negotiations and litigation (see Note 2 “Loss of a Significant Customer 
and Management’s Recovery Plans” to the consolidated financial statements in this Form 10-K) and the year over 
year increase in costs of our medical claims incurred and related charges.  While we intend to cut costs in 2015 in 
response to the loss of Dana as a customer, we intend to continue to pursue our legal remedies in the dispute with 
Dana and expect to continue to incur legal expenses in 2015, although at reduced levels in comparison to 2014.   

Research and Development.  Research and development costs were $0.6 million and $3.0 million for the 
years ended December 31, 2014 and 2013, respectively, primarily in support of the Electronics Group’s self-funded 
product and technology development activities.  Certain research and development projects during the year ended 
December 31, 2014  have  been  customer  funded  and  therefore  reduced  the  level  of  investment  required  by  the 
Company  from  2013.  In  addition,  the  Company  has  prioritized,  and  in  some  cases  suspended  or  deferred 
discretionary  investment  levels  which  could  adversely  impact  our  ability  to  develop  new  products  or  service 
offerings. 

Impairment  of  Goodwill.  Goodwill  is  tested  for  impairment  annually  as  of  December 31  or  more 
frequently  if  impairment  indicators  arise.    If  impairment  indicators  arise,  a  step  one  assessment  is  performed  to 
identify any possible goodwill impairment  in the period in which the indicator is identified.  Beginning in March 
2013, we  noted  certain  indicators  relating  to  our  Electronics  Group  reporting  unit  that  were  significant  enough  to 
conclude  that  an  impairment  indicator  existed.    Specifically,  the  Company  experienced  emerging  uncertainty 
regarding key programs within the Electronics Group’s space business beginning in the latter part of the first quarter 
of 2013, as one key customer communicated its strategic sourcing decision to begin insourcing programs that had 
been  previously  outsourced  to  the  Electronics  Group.    As  a  result,  the  Electronics  Group’s  short  term  revenue 

28 

 
forecasts  were  materially  affected.    Further,  the  Company  experienced  a  decline  in  the  market  value  of  its  equity 
subsequent  to  March  31,  2013.    As  a  result  of  the  analysis,  the  Electronics  Group’s  goodwill  was  deemed  to  be 
impaired,  resulting  in  a  non-cash  impairment  charge  of  $6.9 million  for  the  year  ended  December 31, 2013, 
representing the segment’s entire goodwill balance. 

Interest  Expense,  Net. 

Interest  expense  for  the  year  ended  December 31, 2014  increased  $0.1 million 
primarily due to an increase in the weighted average debt outstanding.  The weighted average interest rate increased 
slightly to 2.5% in 2014 from 2.4% in 2013, while our weighted average debt outstanding increased to $16.6 million 
during 2014 from $13.2 million during 2013.  As a result of recent amendments to the Credit Facility in 2015, which 
increased the Company’s interest rate structure, interest expense is expected to increase going forward. 

Other  (Income),  Net.  Other  (income),  net  increased  $0.4 million  to  $1.3 million  for  2014  from 
$0.9 million in 2013.  Other income, net for the year ended December 31, 2014 includes gains of $0.7 million within 
the Industrial Group from the receipt of federal grant funds for improvements made under a flood relief program, 
along with foreign currency related gains of $0.7 million related to the net U.S. dollar denominated monetary asset 
position of our Mexican subsidiaries for which the Mexican peso is the functional currency.  Other income for the 
year  ended  December 31, 2013  includes  gains  of  $1.5 million  from  the  sale  of  idle  assets  primarily  within  the 
Industrial Group offset by foreign currency transaction losses of $0.3 million. 

Income  Taxes.  The  2014  income  tax  provision  consists  of  current  tax  expense  of  $3.5 million  and 
deferred tax expense of $1.1 million.  The 2013 income tax provision consists of current tax expense of $1.2 million 
and a deferred tax benefit of $1.3 million.  The current tax expense in both years is primarily attributable to taxes 
paid by our Mexican subsidiaries.  Included in deferred taxes in both years is an increase in the valuation allowance 
on U.S. deferred tax assets.  The 2013 deferred tax benefit also includes a $2.4 million benefit recorded due to the 
required  intraperiod  tax  allocation  resulting  from  the  loss  from  continuing  operations  and  other  comprehensive 
income.  Additionally, our Mexican subsidiaries recognized a deferred tax benefit in 2013 related to the recovery of 
certain deferred tax assets that were previously reserved for by a valuation allowance.  

29 

 
 
Quarterly Results 

The following table presents our unaudited condensed consolidated statements of operations data for each 
of the eight quarters in the two-year period ended December 31, 2014.  The quarterly results are presented on a 13-
week period basis.  We have prepared this data on the same basis as our audited consolidated financial statements 
and,  in  our  opinion,  have  included  all  normal  recurring  adjustments  necessary  for  a  fair  presentation  of  this 
information.    You  should  read  these  unaudited  quarterly  results  in  conjunction  with  our  consolidated  financial 
statements and related notes included elsewhere in this Annual Report on Form 10-K. The consolidated results of 
operations for any quarter are not necessarily indicative of the results to be expected for any subsequent period. 

  First 

  Second   

  Third 

  Fourth   

  First 

  Second   

  Third 

  Fourth   

2014 

2013 

(in thousands, except per share data) 

8,405 
84,244 

9,403 
93,113 

Net revenue: 
  Industrial Group .....................   $  75,839  $  83,710  $  82,555  $  80,158  $  71,149  $  74,432  $  66,650  $  63,905 
9,954 
7,649 
  Electronics Group ..................  
  Total net revenue ....................  
73,859 
90,204 
Cost of sales: 
  Industrial Group .....................  
  Electronics Group ..................  
  Total cost of sales ...................  
Gross profit (loss): 
  Industrial Group .....................  
  Electronics Group ..................  
  Total gross profit ....................  
Selling, general and 

9,299 
(1,090)   
8,209 

7,417 
(156)   
7,261 

8,858 
(522)   
8,336 

64,685 
8,995 
73,680 

72,327 
9,959 
82,286 

73,256 
8,739 
81,995 

69,973 
8,012 
77,985 

63,039 
7,296 
70,335 

65,574 
8,256 
73,830 

59,233 
9,784 
69,017 

56,652 
10,827 
67,479 

(955)   
9,230 

7,057 
87,215 

7,262 
78,411 

7,734 
82,166 

9,628 
76,278 

7,253 
(873) 
6,380 

(590)   

(556)   

10,827 

10,185 

11,154 

11,383 

10,564 

(34)   

8,110 

8,076 

administrative ......................  
Research and development .......  
Amortization of 

intangible assets ...................  
Impairment of goodwill ............  
Operating income (loss)  ..........  
Interest expense, net .................  
Other (income) expense, net .....  
Income (loss) before tax ...........  
Income tax expense (benefit) ...  
Net income (loss) .....................   $ 
Income (loss) per common share: 

7,992 
151 

— 
— 
2,421 
132 
(528)   
2,817 
1,165 
1,652  $ 

9,141 
10 

— 
— 
1,676 
155 
75 
1,446 
1,076 

370  $ 

8,273 
116 

10,125 
302 

7,158 
877 

7,598 
1,419 

7,689 
547 

— 
— 
(180)   
179 
(397)   
38 
1,197 
(1,159)  $ 

— 
— 
(1,197)   
151 
(432)   
(916)   
1,131 
(2,047)  $ 

22 
6,900 
(6,881)   
146 
(1,195)   
(5,832)   
627 
(6,459)  $ 

8 
— 
(689)   
120 
(259)   
(550)   
944 
(1,494)  $ 

— 
— 
(975)   
124 
38 
(1,137)   
858 
(1,995)  $ 

Basic ....................................   $ 

0.08  $ 

0.02  $ 

(0.06)  $ 

(0.11)   $ 

(0.34)  $ 

(0.08)  $ 

(0.10)  $ 

Diluted .................................   $ 

0.08  $ 

0.02  $ 

(0.06)  $ 

(0.11)  $ 

(0.34)  $ 

(0.08)  $ 

(0.10)  $ 

8,019 
204 

— 
— 
(1,843) 
132 
486  
(2,461) 
(2,522) 
61 

— 

— 

Liquidity and Capital Resources 

There are numerous risks and uncertainties relating to the global economy and the commercial vehicle and 
aerospace and defense industries that could materially affect our financial condition, future results of operations and 
liquidity.    These  risks  and  uncertainties  could  result  in  decreased  sales,  limited  access  to  credit,  rising  costs, 
increased  competition,  customer  or  supplier  bankruptcies,  delays  in  customer  payment  terms  and  acceleration  of 
supplier  payments,  growing  inventories  and  failure  to  meet debt  covenants.    The  loss  of  Dana  as  a  customer  will 
require us in 2015 to cut costs significantly, invest in equipment or make other capital expenditures to support new 
business and incur other costs.  As a result, the Company is forecasting reduced levels of available liquidity which 
will require closer monitoring of the timing of capital expenditures and cash flows in order to manage its business 
operations. 

In response to the dispute with Dana and the loss of the Dana business as of January 1, 2015, we have taken 
significant actions during the fourth quarter of 2014 and the first quarter of 2015 to pursue new business opportunities 
with  existing  and  potential  customers,  identify  alternative  uses  for  the  related  assets  and  other  contingency  plans.  
Based on our current forecast for 2015, we expect to be able to meet the financial covenants of our amended Credit 
Facility  and  have  sufficient  liquidity to  finance  our  operations  through  2015.    Although we  believe  the  assumptions 
underlying our current forecast are reasonable, we have considered the possibility of even lower revenues and other 

30 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
risks.  If we are unable to achieve our forecasted revenue or if our costs are higher than expected, we may be required 
to sell additional assets to repay indebtedness.  Any such sale of assets may hinder or delay our plans to increase our 
revenues.   

Our ability to service our indebtedness will require a significant amount of cash.  Our ability to generate 
this cash will depend largely on future operations including the success of our revenue recovery plans.  As disclosed 
elsewhere in this report, our 2015 results are expected to be significantly impacted by the loss of Dana.  However, 
based upon our current level of operations and our 2015 business plan, we expect to be able to meet the financial 
covenants of our amended Credit Facility and have sufficient liquidity to finance our operations throughout 2015.  
However,  changing  business,  competitive,  regulatory  and  economic  conditions  and  other  factors  could  cause  our 
actual results to vary from our forecasts.  

If we have insufficient cash flow to fund our liquidity needs and are unable to refinance our indebtedness or 
raise additional capital, we would risk being in default under our existing amended Credit Facility, unless our lender 
agreed to modify or waive such requirements.  In such circumstances, we believe that the Company would have the 
ability  to  sell  certain  of  its  assets,  particularly  its  underutilized  manufacturing  facilities,  if  necessary  to  repay  its 
outstanding indebtedness.  However, we may be unable to pursue certain opportunities for new revenues and may be 
required to defer our planned capital expenditures as a result.  See “Risk Factors – An inability to obtain new financing 
could require us to sell assets and could impair our ability to continue operation.” in Part I, Item 1A of this Annual 
Report on Form 10-K. 

As  of  December  31, 2014,  the  Company’s  Credit  Facility  provided  potential  total  availability  of  up  to 
$50.0 million with an option, subject to certain conditions, to increase total potential availability to $60.0 million in 
the  future.    Actual  borrowing  availability  under  the  Credit  Facility  is  determined  by  a  monthly  borrowing  base 
collateral calculation that is based on specified percentages of the value of eligible accounts receivable, inventory 
and  machinery  and  equipment,  less  certain  reserves  and  subject  to  certain  other  adjustments.    Based  on  that 
calculation,  at  December  31,  2014,  we  had  actual  total  borrowing  availability  under  the  Credit  Facility  of 
$28.3 million, of which we had drawn $17.0 million, leaving $10.6 million available for borrowing, after accounting 
for  the  letter  of  credit.    Along  with  an  unrestricted  cash  balance  of  $7.0 million,  we  had  total  cash  and  available 
borrowing capacity of $17.6 million as of December 31, 2014.  Approximately $4.7 million of the unrestricted cash 
balance  relates  to  our  Mexican  subsidiaries.    Standby  letters  of  credit  up  to  a  maximum  of  $5.0 million  could  be 
issued  under  the  Credit  Facility  of  which  $0.8 million  were  issued  at  December 31, 2014  and  2013.    Obligations 
under  the  Credit  Facility  are  guaranteed  by  all  of  our  U.S.  subsidiaries  and  are  secured  by  a  first  priority  lien  on 
substantially all domestic assets of the Company.   

We also had purchase commitments totaling approximately $7.4 million at December 31, 2014, primarily 

for manufacturing equipment and inventory. 

As of December 31, 2014, the Company was in compliance with all covenants.  However, during the first 
quarter  of  2015,  the  Company  faced  potential  defaults  under  certain  covenants  of  the  Credit  Facility  caused 
primarily  by  the  loss  of  Dana  as  a  customer  (see  Note  2  “Loss  of  a  Key  Customer  and  Management’s  Recovery 
Plans”  to  the  consolidated  financial  statements  in  this  Form  10-K).    The  Credit  Facility  was  amended  (the 
“Amendment”) during the first quarter of 2015 to, among other things, (i) waive certain existing or potential events 
of  default,  (ii)  limit  total  borrowings  to  $25.0 million,  (iii)  restrict  the  payment  of  dividends,  (iv)  increase  the 
applicable margin on borrowings which will result in an initial interest rate of approximately 6% and increasing by 
50 basis points beginning June 2015 and each month thereafter to an estimated interest rate of 10% in January 2016, 
(v)  revise  the  maturity  date  to  January 15, 2016,  (vi)  revise  certain  financial  covenants  to  include  a  minimum 
cumulative  free  cash  flow  covenant,  (vii) establish  minimum  excess  availability  of  $1.0 million  initially,  through 
May 31, 2015, and then in the amount of $5.0 million or before September 30, 2015, and (viii) require the Company 
to raise new capital by securing subordinated debt or divesting certain real property or a combination thereof on or 
before  September 30, 2015  (and,  if  earlier  than  September 30, 2015,  to  maintain  minimum  excess  availability  of 
$5 million thereafter).  As of March 24, 2015, we had actual total borrowing availability under the Credit Facility of 
$21.6 million, of which we had drawn $16.8 million, leaving $4.0 million available for borrowing, after accounting 
for the letter of credit. 

Under  the  terms  of  the  Amendment,  the  Company  has  also  agreed  to  raise  new  capital  by 
September 30, 2015,  through  (i)  additional  subordinated  indebtedness  of  the  Company,  (ii)  the  sale  of  all  or  a 

31 

 
portion  of  the Company's  property  in  Toluca,  Mexico, or  (iii)  a  combination  thereof,  in  each  case,  in  a  minimum 
amount agreed to by the Company and the lender. 

In  connection  with  the  Amendment,  the  Company  has  received  the  proceeds  of  new  subordinated 
indebtedness  from  Gill  Family  Capital  Management,  Inc.  ("Gill  Family  Capital  Management")  in  an  amount  of 
$4.0 million.  Gill Family Capital Management is an entity controlled by our president and chief executive officer, 
Jeffrey T. Gill and one of our directors, R. Scott Gill.  Gill Family Capital Management, Inc., Jeffrey T. Gill and R. 
Scott  Gill  are  significant  beneficial  stockholders  in  the  Company.  The  promissory  note  bears  interest  at  a  rate  of 
8.00% per year and matures on April 12, 2016.  All principal and interest on the promissory note will be due and 
payable on the maturity date.   

The Credit Facility contains a number of covenants that, among other things, limit or restrict our ability to 
dispose  of  assets,  incur  additional  indebtedness,  incur  guarantee  obligations,  engage  in  sale  and  leaseback 
transactions,  prepay  other  indebtedness,  modify  organizational  documents  and  certain  other  agreements,  create 
restrictions affecting subsidiaries, make dividends and other restricted payments without bank approval, create liens, 
make investments, make acquisitions, engage in mergers, change the nature of our business and engage in certain 
transactions with affiliates.   

Financial Condition 

Operating Activities.  Net cash provided by operating activities was $3.0 million in 2014, as compared to 
cash  used  of  $0.3 million  in  2013.    Cash  of  $9.1 million  was  used  to  finance  an  increase  in  accounts  receivables 
resulting  from  higher  revenues  and  a  change  in  payment  terms  with  one  of  our  largest  customers.    Similarly, 
increases in accounts payable provided cash of $2.4 million.  Decreases in inventory provided cash of $4.3 million 
as one of our largest customers within the Industrial Group moved to a consigned basis during the fourth quarter and 
lower  purchases  within  the  Electronics  Group  to  align  with  its  shipment  forecast  for  the  first  quarter  of  2015.  
Accrued  liabilities  increased  and  provided  $3.2 million  reflecting  the  net  impact  of  $3.5 million  received  from 
customers related to deferred revenue on certain Electronics Group programs. 

Investing  Activities.    Net  cash  used  in  investing  activities  was  $5.2 million  in  2014  as  compared  to 
$2.8 million in 2013.  Net cash used in investing activities for 2014 included $5.3 million of capital expenditures.  
Net  cash  used  in  investing  activities  in  2013  includes  capital  expenditures  of  $5.1 million  partially  offset  by 
proceeds from the sale of idle assets of $2.3 million primarily within the Industrial Group. 

Financing  Activities.    Net  cash  used  in  financing  activities  was  $9.5 million  in  2014  as  compared  to  net 
cash  provided  of  $3.1 million  in  2013.    During  2014,  the  Company  reduced  its  debt  under  the  Credit  Facility  by 
$7.0 million, paid dividends of $1.6 million and paid $0.9 million for the repurchase of stock and minimum statutory 
tax  withholdings  on  stock-based  compensation.    Net  cash  provided  by  financing  activities  in  2013  included 
$5.0 million in additional borrowing under the Credit Facility partially offset by $1.2 million in dividend payments 
and $0.7 million for the repurchase of stock and minimum statutory tax withholdings on stock-based compensation. 

Off-Balance Sheet Arrangements 

We do not have any material off-balance sheet arrangements that have or are reasonably likely to have a 
current or future effect on our financial condition, changes in financial condition, revenues or expenses, results of 
operations, liquidity, capital expenditures or capital resources as of December 31, 2014. 

Recent Accounting Pronouncements 

See  Note  1  to  our  consolidated  financial  statements  for  a  full  description  of  recent  accounting 
pronouncements,  including  the  respective  dates  of  adoption  and  effects  on  our  results  of  operations  and  financial 
condition. 

Item 7A.  Quantitative and Qualitative Disclosures About Market Risk 

We  are  a  smaller  reporting  company  as  defined  in  Item  10(f)(1)  of  Regulation S-K  and  thus  are  not 
required  to  provide  the  quantitative  and  qualitative  disclosures  about  market  risk  specified  in  Item  305  of 
Regulation S-K. 

32 

 
Item 8. 

Financial Statements and Supplementary Data 

SYPRIS SOLUTIONS, INC. 

INDEX TO CONSOLIDATED FINANCIAL STATEMENTS 

Management’s Report on Internal Control Over Financial Reporting ......................................................................   34 

Report of Independent Registered Public Accounting Firm .....................................................................................   35 

Consolidated Statements of Operations ....................................................................................................................   37 

Consolidated Statements of Comprehensive Loss ....................................................................................................   38 

Consolidated Balance Sheets ....................................................................................................................................   39 

Consolidated Statements of Cash Flows ...................................................................................................................   40 

Consolidated Statements of Stockholders’ Equity ....................................................................................................   41 

Notes to Consolidated Financial Statements.............................................................................................................   42 

33 

 
MANAGEMENT’S REPORT ON INTERNAL CONTROL OVER FINANCIAL REPORTING 

The management of Sypris Solutions, Inc. is responsible for establishing and maintaining adequate internal 
control  over  financial  reporting,  as  such  term  is  defined  in  Exchange  Act  Rules  13a-15(f).  Our  internal  control 
system was designed to provide reasonable assurance to Sypris management and its Board of Directors regarding the 
preparation and fair presentation of published consolidated financial statements. 

All internal control systems, no matter how well designed, have inherent limitations. Therefore, even those 
systems  determined  to  be  effective  can  only  provide  reasonable  assurance  with  respect  to  the  accuracy  of 
consolidated financial statement preparation and presentation. 

Under the supervision and with participation of our management, including the Chief Executive Officer and 
Chief  Financial  Officer,  we  assessed  the  effectiveness  of  Sypris  Solutions,  Inc.’s  internal  control  over  financial 
reporting as of December 31, 2014. In making our assessment, we used the criteria set forth by the Committee of 
Sponsoring Organizations of the Treadway Commission in Internal Control – Integrated Framework (2013). Based 
on our assessment, we concluded that as of December 31, 2014, Sypris’ internal control over financial reporting is 
effective based on these criteria. 

This  annual  report  does  not  include  an  attestation  report  of  the  Company’s  registered  public  accounting 
firm regarding internal control over financial reporting. Management’s report was not subject to attestation by the 
Company’s  registered  public  accounting  firm  pursuant  to  temporary  rules  of  the  Securities  and  Exchange 
Commission  that  permit  the  Company  (non-accelerated  filer)  to  provide  only  management’s  report  in  this  annual 
report. 

34 

 
 
 
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM 

Board of Directors and Stockholders  
Sypris Solutions, Inc. 
Louisville, Kentucky 

We have audited the accompanying consolidated balance sheet of Sypris Solutions, Inc. (the Company) as 
of  December  31,  2014,  and  the  related  consolidated  statements  of  operations,  comprehensive  loss,  stockholders' 
equity, and cash flows for the year then ended.  These financial statements are the responsibility of the Company's 
management.  Our responsibility is to express an opinion on these financial statements based on our audit. 

We  conducted  our  audit  in  accordance  with  the  standards  of  the  Public  Company  Accounting  Oversight 
Board (United States). Those standards require that we plan and perform the audit to obtain reasonable assurance 
about whether the financial statements are free of material misstatement. The Company is not required to have, nor 
were we engaged to perform, an audit of the Company’s internal control over financial reporting. Our audit included 
consideration  of  internal  control  over  financial  reporting  as  a  basis  for  designing  audit  procedures  that  are 
appropriate  in  the  circumstances,  but  not  for  the  purpose  of  expressing  an  opinion  on  the  effectiveness  of  the 
Company’s  internal  control  over  financial  reporting.  Accordingly,  we  express  no  such  opinion.  An  audit  includes 
examining, on a test basis, evidence supporting the amounts and disclosures in the financial statements, assessing the 
accounting  principles  used  and  significant  estimates  made  by  management,  as  well  as  evaluating  the  overall 
financial statement presentation. We believe that our audit provides a reasonable basis for our opinion. 

In  our  opinion,  the  financial  statements  referred  to  above  present  fairly,  in  all  material  respects,  the 
consolidated  financial position of Sypris  Solutions,  Inc.  at  December  31,  2014, and  the  consolidated results  of  its 
operations  and  its  cash  flows  for  the  year  then  ended,  in  conformity  with  U.S.  generally  accepted  accounting 
principles. 

As  discussed  in  Note  2  and  Note  12  to  the  consolidated  financial  statements,  the  Company  lost  a  key 
customer as of January 1, 2015 and amended their debt agreement as of March 12, 2015.  This customer represented 
59% of 2014 net revenue. 

Louisville, Kentucky 
March 31, 2015 

/s/ CROWE HORWATH LLP 

35 

 
 
 
 
 
 
 
 
 
 
 
REPORT OF INDEPENDENT REGISTERED PUBLIC ACCOUNTING FIRM 

Board of Directors and Stockholders  
Sypris Solutions, Inc. 

We  have  audited  the  accompanying  consolidated  balance  sheet  of  Sypris  Solutions,  Inc.  (the 
Company) as of December 31, 2013, and the related consolidated statement of operations, comprehensive 
loss,  stockholders'  equity,  and  cash  flows  for  the  year  then  ended.    These  financial  statements  are  the 
responsibility  of  the  Company's  management.    Our  responsibility  is  to  express  an  opinion  on  these 
financial statements based on our audit. 

We  conducted  our  audit  in  accordance  with  the  standards  of  the  Public  Company  Accounting 
Oversight  Board  (United  States).  Those  standards  require  that  we  plan  and  perform  the  audit  to  obtain 
reasonable assurance about whether the financial statements are free of material misstatement. We were 
not  engaged  to  perform  an  audit  of  the  Company’s  internal  control  over  financial  reporting.  Our  audit 
included  consideration  of  internal  control  over  financial  reporting  as  a  basis  for  designing  audit 
procedures that are appropriate in the circumstances, but not for the purpose of expressing an opinion on 
the effectiveness of the Company’s internal control over financial reporting. Accordingly, we express no 
such  opinion.  An  audit  also  includes  examining,  on  a  test  basis,  evidence  supporting  the  amounts  and 
disclosures in the financial statements, assessing the accounting principles used and significant estimates 
made  by  management,  and  evaluating  the  overall  financial  statement  presentation.  We  believe  that  our 
audit provides a reasonable basis for our opinion. 

In our opinion, the financial statements referred to above present fairly, in all material respects, 
the consolidated financial position of Sypris Solutions, Inc. at December 31, 2013, and the consolidated 
results of their operations and their cash flows for the year then ended, in conformity with U.S. generally 
accepted accounting principles. 

Louisville, Kentucky 
March 11, 2014 

/s/ ERNST & YOUNG LLP 

36 

 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
CONSOLIDATED STATEMENTS OF OPERATIONS 
(in thousands, except for per share data) 

  Year ended December 31, 

2014 

2013 

Net revenue: 

Outsourced services ......................................................................................................   $  322,159 
32,617 
Products ........................................................................................................................  

$  276,471 
34,243 

Total net revenue .......................................................................................................  

  354,776 

  310,714 

Cost of sales: 

Outsourced services ......................................................................................................  
Products ........................................................................................................................  

  288,081 
27,865 

  252,663 
27,998 

Total cost of sales ......................................................................................................  

  315,946 

  280,661 

Gross profit ................................................................................................................  

38,830 

Selling, general and administrative ...................................................................................  
Research and development ...............................................................................................  
Amortization of intangible assets .....................................................................................  
Impairment of goodwill ....................................................................................................  

35,531 
579 
— 
— 

30,053 

30,464 
3,047 
30 
6,900 

Operating income (loss) ............................................................................................  

2,720 

(10,388) 

Interest expense, net .........................................................................................................  
Other (income), net ...........................................................................................................  

Income (loss) before income taxes ............................................................................  

Income tax expense (benefit), net .....................................................................................  

617 
(1,282) 

3,385 

4,569 

522 
(930) 

(9,980) 

(93) 

Net loss ......................................................................................................................   $ 

(1,184) 

$ 

(9,887) 

Loss per common share: 

Basic ..........................................................................................................................   $ 
Diluted .......................................................................................................................   $ 

(0.06) 
(0.06) 

Cash dividends per common share ...................................................................................   $ 

0.08 

$ 
$ 

$ 

(0.51) 
(0.51) 

0.08 

The accompanying notes are an integral part of the consolidated financial statements.

37 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
CONSOLIDATED STATEMENTS OF COMPREHENSIVE LOSS 
(in thousands) 

  Year ended December 31, 

2014 

2013 

Net loss .............................................................................................................................   $ 

(1,184) 

$ 

(9,887) 

Other comprehensive (loss) income: 

Foreign currency translation adjustments, net of tax of $153 in 

2013 ...........................................................................................................................  
Employee benefit related, net of tax of $2,284 in 2013 ................................................  

Other comprehensive (loss) income, net of tax .........................................................  

(2,830) 
(4,471) 

(7,301) 

240 
3,588 

3,828 

Total comprehensive loss .................................................................................................   $ 

(8,485) 

$ 

(6,059) 

The accompanying notes are an integral part of the consolidated financial statements.

38 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
CONSOLIDATED BALANCE SHEETS 
(in thousands, except for share data) 

ASSETS 

Current assets: 

Cash and cash equivalents .............................................................................................   $ 
Accounts receivable, net ...............................................................................................  
Inventory, net ................................................................................................................  
Other current assets .......................................................................................................  

Total current assets .......................................................................................................  

Property, plant and equipment, net ...................................................................................  
Other assets .......................................................................................................................  

December 31, 

2014 

2013 

7,003 
47,666 
29,031 
5,666 

89,366 

37,654 
2,661 

$ 

18,674 
38,533 
34,422 
5,403 

97,032 

44,683 
4,568 

Total assets ................................................................................................................   $  129,681 

$  146,283 

LIABILITIES AND STOCKHOLDERS’ EQUITY 

Current liabilities: 

Accounts payable ..........................................................................................................   $ 
Accrued liabilities .........................................................................................................  
Current portion of long-term debt .................................................................................  

Total current liabilities ..............................................................................................  

Long-term debt .................................................................................................................  

Other liabilities .................................................................................................................  

Total liabilities ...........................................................................................................  

39,027 
18,775 
17,000 

74,802 

— 

7,991 

82,793 

$ 

36,684 
23,806 
— 

60,490 

24,000 

5,541 

90,031 

Stockholders’ equity: 

Preferred stock, par value $0.01 per share, 975,150 shares authorized; no shares 

issued .........................................................................................................................  

Series A preferred stock, par value $0.01 per share, 24,850 shares authorized; no 

shares issued ..............................................................................................................  

Common stock, non-voting, par value $0.01 per share, 10,000,000 shares 

authorized; no shares issued ......................................................................................  

Common stock, par value $0.01 per share, 30,000,000 shares authorized; 

20,567,735 shares issued and 20,485,043 outstanding in 2014 and 20,448,007 
shares issued and 20,399,649 outstanding in 2013 ....................................................  
Additional paid-in capital ..............................................................................................  
Retained deficit .............................................................................................................  
Accumulated other comprehensive loss ........................................................................  
Treasury stock, 82,692 and 48,358 shares in 2014 and 2013, respectively...................  

— 

— 

— 

— 

— 

— 

206 
  151,314 
(79,596) 
(25,035) 
(1) 

204 
  150,569 

(76,786)  
(17,734)  
(1) 

56,252 

Total stockholders’ equity .........................................................................................  

46,888 

Total liabilities and stockholders’ equity ...................................................................   $  129,681 

$  146,283 

The accompanying notes are an integral part of the consolidated financial statements. 

39 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
CONSOLIDATED STATEMENTS OF CASH FLOWS 
(in thousands) 

  Year ended December 31, 

2014 

2013 

(1,184) 

$ 

(9,887) 

Cash flows from operating activities: 

Net loss .........................................................................................................................   $ 
Adjustments to reconcile net loss to net cash 
provided by (used in) operating activities:  
Depreciation and amortization ...................................................................................  
Deferred income taxes ...............................................................................................  
Non-cash compensation .............................................................................................  
Deferred revenue recognized .....................................................................................  
Deferred loan costs recognized ..................................................................................  
Gain on sale of assets ................................................................................................  
Provision for excess and obsolete inventory .............................................................  
Goodwill impairment.................................................................................................  
Other noncash items ..................................................................................................  
Contributions to pension plans ..................................................................................  
Changes in operating assets and liabilities: 
  Accounts receivable .................................................................................................  
  Inventory ..................................................................................................................  
  Prepaid expenses and other assets ...........................................................................  
  Accounts payable .....................................................................................................  
  Accrued and other liabilities ....................................................................................  

Net cash provided by (used in) operating activities ...............................................  

Cash flows from investing activities: 

Capital expenditures ......................................................................................................  
Proceeds from sale of assets ..........................................................................................  

Net cash used in investing activities ......................................................................  

Cash flows from financing activities: 

Net change in debt under Credit Facility ......................................................................  
Common stock repurchases...........................................................................................  
Indirect repurchase of shares for minimum statutory tax withholdings ........................  
Cash dividends paid ......................................................................................................  
Proceeds from issuance of common stock ....................................................................  

Net cash (used in) provided by financing activities ...............................................  

10,409 
1,050 
1,597 
(8,657) 
78 
(19) 
1,150 
— 
(993) 
(1,090) 

(9,091) 
4,276 
(143) 
2,425 
3,237 

3,045 

(5,259) 
30 

(5,229) 

(7,000) 
(426) 
(429) 
(1,635) 
3 

(9,487) 

12,401 
(1,286) 
1,689 
(8,000) 
78 
(1,516) 
1,251 
6,900 
565 
(663) 

(19) 
(1,708)  
(556) 
705 
(247) 

(293) 

(5,053) 
2,265 

(2,788)  

5,000 
(36) 
(657)  
(1,216)  

— 

3,091 

10 

Net (decrease) increase in cash and cash equivalents .......................................................  

(11,671) 

Cash and cash equivalents at beginning of year ...............................................................  

18,674 

18,664 

Cash and cash equivalents at end of year .........................................................................   $ 

7,003 

$ 

18,674 

The accompanying notes are an integral part of the consolidated financial statements. 

40 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
CONSOLIDATED STATEMENTS OF STOCKHOLDERS’ EQUITY 
(in thousands, except for share data) 

Additional  Retained  Comprehensive 

Accumulated 
Other 

Common Stock 

Shares 

  Amount   

Paid-In 
  Capital 

(Deficit) 
   Earnings  

Income 
(Loss) 

Treasury 
Stock 

January 1, 2013 balance ....................................  

  20,155,268  $ 

202  $  149,576  $  (65,282) 

$  (21,562)  $ 

(1) 

Net loss .............................................................  
Employee benefit related ..................................  
Foreign currency translation adjustment, net of 
tax .................................................................  
Comprehensive income (loss) ...........................  

Cash dividends, $0.08 per common share .........  
Common stock repurchases ..............................  
Restricted common stock grant .........................  
Noncash compensation .....................................  
Exercise of stock options ..................................  
Treasury stock ...................................................  
Retire treasury stock .........................................  

— 
— 

— 
— 

— 

(11,675)   
288,000 
42,000 
97,608 
(57,000)   
(114,552)   

—   
—   

—   
—   

—   
—   
3   
—   
—   
—   
(1)   

—   
—   

—   
—   

—   
(36)  
(3)  
1,689   
—   
—   
(657)  

(9,887) 
— 

— 
(9,887) 

(1,623) 
— 
— 
6 
— 
— 
— 

— 
3,588 

240 
3,828 

— 
— 
— 
— 
— 
— 
— 

— 
— 

— 
— 

— 
— 
— 
— 
— 
— 
— 

December 31, 2013 balance ..............................  

  20,339,649 

204   

150,569    (76,786) 

  (17,734) 

(1) 

Net loss .............................................................  
Employee benefit related, net of tax .................  
Foreign currency translation adjustment ...........  
Comprehensive loss ..........................................  

Cash dividends, $0.08 per common share .........  
Common stock repurchases ..............................  
Restricted common stock grant .........................  
Noncash compensation .....................................  
Exercise of stock options ..................................  
Treasury stock ...................................................  
Retire treasury stock .........................................  

— 
— 
— 
— 

— 

(104,501)   
283,000 
48,000 
56,217 
(98,000)   
(99,322)   

—   
—   
—   
—   

—   
—   
3   
—   
—   
—   
(1)   

—   
—   
—   
—   

—   
(426)  
—   
1,597   
3   
—   
(429)  

(1,184) 
— 
— 
(1,184) 

(1,637) 
— 
— 
11 
— 
— 
— 

— 
(4,471) 
(2,830) 
(7,301) 

— 
— 
— 
— 
— 
— 
— 

— 
— 
— 
— 

— 
— 
— 
— 
— 
— 
— 

December 31, 2014 balance ..............................  

  20,485,043  $ 

206  $  151,314  $  (79,596) 

$  (25,035)  $ 

(1) 

The accompanying notes are an integral part of the consolidated financial statements. 

41 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS 
December 31, 2014 and 2013 

(1) 

Organization and Significant Accounting Policies(cid:3)

Consolidation Policy 

The accompanying consolidated financial statements include the accounts of Sypris Solutions, Inc. and its 
wholly-owned subsidiaries (collectively, “Sypris” or the “Company”) and have been prepared by the Company in 
accordance with the rules and regulations of the Securities and Exchange Commission.  The Company’s operations 
are domiciled in the United States (U.S.), Mexico, Denmark and the U.K. and serve a wide variety of domestic and 
international customers.  All intercompany accounts and transactions have been eliminated. 

Nature of Business 

Sypris is a diversified provider of outsourced services and specialty products.  The Company performs a 
wide  range  of  manufacturing,  engineering,  design  and  other  technical  services,  often  under  sole-source  contracts 
with corporations and government agencies in the markets for truck components and assemblies and aerospace and 
defense electronics.  The Company provides such services through its Industrial and Electronics Groups.  See Note 
20 for additional information regarding our segments. 

Use of Estimates 

The preparation of the consolidated financial statements and accompanying notes in conformity with U.S. 
generally  accepted  accounting  principles  requires  management  to  make  estimates  and  assumptions  that  affect  the 
amounts reported.  Changes in facts and circumstances could have a significant impact on the resulting estimated 
amounts included in our consolidated financial statements.  Actual results could differ from these estimates. 

Fair Value Estimates 

The Company estimates fair value of its financial instruments utilizing an established three-level hierarchy. 
The hierarchy is based upon the transparency of inputs to the valuation of an asset or liability as of the measurement 
date as follows: Level 1 – Valuation is based upon unadjusted quoted prices for identical assets or liabilities in active 
markets.  Level 2 – Valuation is based upon quoted prices for similar assets and liabilities in active markets, or other 
inputs that are observable for the asset or liability, either directly or indirectly, for substantially the full term of the 
financial instruments.  Level 3 – Valuation is based upon other unobservable inputs that are significant to the fair 
value measurements. 

Cash Equivalents 

Cash  equivalents  include  all  highly  liquid  investments  with  a  maturity  of  three  months  or  less  when 

purchased.   

Inventory 

Inventory is stated at the lower of cost or estimated net realizable value.  Costs for raw materials, work in 
process  and  finished  goods  is  determined  under  the  first-in,  first-out  method.    Indirect  inventories,  which  include 
perishable tooling, repair parts and other materials consumed in the manufacturing process but not incorporated into 
finished products are classified as raw materials.   

The Company’s reserve for excess and obsolete inventory is primarily based upon forecasted demand for 
its  product  sales,  and  any  change  to  the  reserve  arising  from  forecast  revisions  is  reflected  in  cost  of  sales  in  the 
period the revision is made. 

42 

 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

Property, Plant and Equipment 

Property, plant and equipment is stated at cost.  Depreciation of property, plant and equipment is generally 
computed using the straight-line method over their estimated economic lives.  For land improvements, buildings and 
building  improvements,  the  estimated  economic  life  is  generally  40  years.    Estimated  economic  lives  range  from 
three to fifteen years for machinery, equipment, furniture and fixtures.  Leasehold improvements are amortized over 
the  shorter  of  their  economic  life  or  the  respective  lease  term  using  the  straight-line  method.    Expenditures  for 
maintenance, repairs and renewals of minor items are expensed as incurred.  Major rebuilds and improvements are 
capitalized. 

Long-lived Assets 

The Company reviews the carrying value of amortizable long-lived assets whenever events or changes in 
circumstances indicate that the carrying amount of an asset may not be recoverable.  Recoverability of assets to be 
held for sale and held for use is measured by a comparison of the carrying amount of the asset to the undiscounted 
future net  cash  flows  expected  to be  generated  by  the  asset.    If  facts  and  circumstances  indicate  that the  carrying 
value of an asset or groups of assets, as applicable, is impaired, the long-lived asset or groups of long-lived assets 
are written down to their estimated fair value. 

The  Industrial  Group  performed  an  asset  recoverability  test  for  one  of  its  asset  groups  totaling 
approximately  $33,118,000  as  of  December 31, 2014.    The  Company  concluded  that  the  undiscounted  sum  of 
estimated future cash flows exceeded the carrying value for such asset group, and accordingly, no impairment was 
recognized.   

Goodwill 

Goodwill is tested for impairment annually as of December 31 or more frequently if impairment indicators 
arise.    If  impairment  indicators  arise,  a  step  one  assessment  is  performed  to  identify  any  possible  goodwill 
impairment in the period in which the indicator is identified.  Beginning in March 2013, we noted certain indicators 
relating  to  our  Electronics  Group  reporting  unit  that  were  significant  enough  to  conclude  that  an  impairment 
indicator existed.  Specifically, one key customer within the Electronics Group’s space business communicated its 
strategic  sourcing  decision  to  begin  insourcing  programs  that  had  been  previously  outsourced  to  the  Electronics 
Group.    Overall,  the  Electronics  Group  has  been  more  impacted  by  declines  in  the  overall  government  defense 
market than originally anticipated as the effects of sequestration have become clearer since its initial effective date 
on  March 1, 2013.    For  example,  sales  of  certain  data  recording  products  were  significantly  reduced  due  to  the 
impact  of  sequestration  on  our  customers,  and  the  loss  of  commercial  space  business  was  due  in  part  to  our 
customer’s  efforts  to  offset  unrelated  losses  of  government  business  due  to  sequestration.  Consequently,  the 
Electronics  Group’s  short  term  revenue  forecasts  were  materially  affected.    As  a  result  of  the  analysis,  the 
Electronics  Group’s  goodwill  was  deemed  to  be  impaired,  resulting  in  a  non-cash  impairment  charge  of 
$6,900,000 for the year ended December 31, 2013, representing the segment’s entire goodwill balance. 

Deferred Revenue  

Deferred revenue for the Electronics Group is recorded when payments are received in advance for service 
agreements and extended warranties on certain products and is amortized into revenue on a straight-line basis over 
the contractual term.  Deferred revenue for the Electronics Group also includes prepayments received prior to the 
time when products are shipped.  When the related products are shipped, the related amount recorded as deferred 
revenue is recognized as revenue.  Deferred revenue for the Industrial Group is generally associated with the Dana 
settlement  and  was  amortized  into  income  on  a  units-of-production  basis  over  the  term  of  the  related  supply 
agreement period.  See Note 3 for information regarding the Dana settlement, and see Note 10 for the amount of 
deferred revenue included in accrued liabilities at December 31, 2014 and 2013. 

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Income Taxes 

The Company uses the liability method in accounting for income taxes.  Deferred tax assets and liabilities 
are recorded for temporary differences between the tax basis of assets and liabilities and their reported amounts in 
the consolidated financial statements, using the statutory tax rates in effect for the year in which the differences are 
expected to reverse.  A valuation allowance is recorded to reduce the carrying amounts of deferred tax assets unless 
it is more likely than not that such assets will be realized.   

In the ordinary course of business there is inherent uncertainty in quantifying the Company’s income tax 
positions.  The  Company  assesses  its  income  tax  positions  and  records  tax  benefits  for  all  years  subject  to 
examination  based  upon  management’s  evaluation  of  the  facts,  circumstances,  and  information  available  at  the 
reporting  dates.    For  those  tax  positions  where  it  is  more-likely-than-not  that  a  tax  benefit  will  be  sustained,  the 
Company has recorded the largest amount of tax benefit with a greater than 50% likelihood of being realized upon 
ultimate settlement with a taxing authority that has full knowledge of all relevant information.  For those income tax 
positions where it is not more-likely-than-not that a tax benefit will be sustained, no tax benefit has been recognized 
in the financial statements.  Where applicable, associated interest has also been recognized.  

The  Company  recognizes  liabilities  or  assets  for  the  deferred  tax  consequences  of  temporary  differences 
between  the  tax  bases  of  assets  or  liabilities  and  their  reported  amounts  in  the  financial  statements  in  accordance 
with  ASC  740,  Income  Taxes.    The  Company  recognizes  interest  accrued  related  to  unrecognized  tax  benefits  in 
income tax expense.  Penalties, if incurred, would be recognized as a component of income tax expense.  

The  Company  expects  to  repatriate  available  non-U.S.  cash  holdings  in  2015  to  support  management’s 
strategic objectives and fund ongoing U.S. operational cash flow requirements; therefore current earnings from non-
U.S. operations are not treated as permanently reinvested.  The U.S. income tax recorded in 2014 on these non-U.S. 
earnings is expected to be offset by the benefit of a partial release of a valuation allowance on deferred tax assets 
associated  with  our  U.S.  net  operating  loss  carryforwards.    Should  the  U.S.  valuation  allowance  be  eliminated  at 
some  future  date,  the  U.S.  tax  on  foreign  earnings  not  permanently  reinvested  may  have  a  material  effect  on  our 
effective tax rate.  For the year ending December 31, 2014, the Company expects any additional tax expense from 
non-U.S.  withholding  and  other  taxes  expected  to  be  incurred  on  the  repatriation  of  current  earnings  will  not  be 
material. 

Net Revenue and Cost of Sales 

Net revenue of products and services under commercial terms and conditions are recorded upon delivery 
and passage of title, or when services are rendered.  Related shipping and handling costs, if any, are included in costs 
of sales. 

Net revenue on fixed-price contracts is recognized as services are performed.  Revenue is deferred until all 
of  the  following have occurred  (1) there  is  a  contract  in  place,  (2)  delivery  has occurred,  (3)  the  price  is  fixed  or 
determinable, and (4) collectability is reasonably assured.  Contract profits are taken into earnings based on actual 
cost of sales for units shipped.  Amounts representing contract change orders or claims are included in revenue when 
such costs are invoiced to the customer.   

The Company periodically enters into research and development contracts with customers related primarily 
to key encryption products.  When the contracts provide for milestone or other interim payments, the Company will 
recognize revenue under the milestone method in accordance with Accounting Standards Codification (“ASC”) 605-
28, Revenue Recognition – Milestone Method.  The Company had one contract in process as of December 31, 2014 
being  accounted  for  under  the  milestone  method.    The  milestone  method  requires  the  Company  to  deem  all 
milestone  payments  within  each  contract  as  either  substantive  or  non-substantive.    That  conclusion  is  determined 
based upon a thorough review of each contract and the deliverables to which the Company has committed to in each 
contract.  For substantive milestones, the Company concludes that upon achievement of each milestone, the amount 
of  the  corresponding  defined  payment  is  commensurate  with  the  effort  required  to  achieve  such  milestone  or  the 
value of the delivered item.  The payment associated with each milestone relates solely to past performance and is 
deemed reasonable upon consideration of the deliverables and the payment terms within the contract.  Milestones 
may  include,  for  example,  the  successful  completion  of  design  review  or  technical  review,  the  submission  and 

44 

 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

acceptance of technical drawings, delivery of hardware, software or regulatory agency certifications.  All milestones 
under the contract in process as of December 31, 2014 were deemed substantive.  Revenue recognized through the 
achievement  of  multiple  milestones  during  2014  and  2013  amounted  to  $3,050,000  and  $675,000,  respectively. 
There  are  no performance,  cancellation,  termination  or refund  provisions  in  the  arrangement  that  contain  material 
financial consequences to the Company. 

Product Warranty Costs 

The provision for estimated warranty costs is recorded at the time of sale and is periodically adjusted to reflect 
actual experience.  The Company’s warranty liability, which  is  included  in  accrued  liabilities  in  the  accompanying 
balance  sheets,  as  of  December 31, 2014  and  2013,  was  $825,000  and  $1,439,000,  respectively.    The  Company’s 
warranty expense for the years ended December 31, 2014 and 2013 was $43,000 and $660,000, respectively.   

Additionally, the Company sells three and five-year extended warranties for certain link encryption products.  
The  revenue  from  the  extended  warranties  is  deferred  and  recognized  ratably  over  the  contractual  term.    As  of 
December 31, 2014 and 2013, the Company had deferred $839,000 and $1,567,000, respectively, related to extended 
warranties.    At  December  31,  2014,  $344,000  is  included  in  accrued  liabilities  and  $495,000  is  included  in  other 
liabilities in the accompanying balance sheets.  At December 31, 2013, $751,000 is included in accrued liabilities and 
$816,000 is included in other liabilities in the accompanying balance sheets.  

Concentrations of Credit Risk 

Financial  instruments  which  potentially  expose  the  Company  to  concentrations  of  credit  risk  consist  of 
accounts receivable.  The Company’s customer base consists of a number of customers in diverse industries across 
geographic areas, primarily in North America and Mexico, various departments or agencies of the U.S. Government, 
and aerospace and defense companies under contract with the U.S. Government.  The Company performs periodic 
credit evaluations of its customers’ financial condition and does not require collateral on its commercial accounts 
receivable.  Credit losses are provided for in the consolidated financial statements and consistently have been within 
management’s expectations. Approximately 79% and 69% of accounts receivable outstanding at December 31, 2014 
and 2013, respectively, are due from the Company’s two largest customers.  More specifically, Dana and Meritor 
comprise 57% and 22%, respectively, of December 31, 2014 outstanding accounts receivables.  Similar amounts at 
December 31, 2013 were 47% and 22%, respectively. 

The  Industrial  Group’s  largest  customers  for  the  year  ended  December 31, 2014  were  Dana  and  Meritor, 
which represented approximately 59% and 16%, respectively, of the Company’s total net revenue. Dana and Meritor 
were also the Company’s largest customers for the year ended December 31, 2013, which represented approximately 
58% and 15%, respectively, of the Company’s total net revenue.  The Company recognized revenue from contracts 
with  the  U.S. Government  and  its  agencies  approximating  2%  and  3%  of  net  revenue  for  the  years  ended 
December 31, 2014  and  2013,  respectively.    No  other  single  customer  accounted  for  more  than  10%  of  the 
Company’s total net revenue for the years ended December 31, 2014 or 2013. 

Sypris  and  Dana  have  signed  an  amended  and  restated  supply  agreement,  the  binding  effect  of  which  is 
currently  in  dispute.  Dana  has  repudiated  this  agreement  and  ceased  purchasing  goods  supplied  by  Sypris.  Sypris 
disputes Dana’s ability to exercise such rights.  Meritor, and Meritor’s Brazilian subsidiary have awarded us with 
sole-source supply agreements for certain parts that run through at least 2015, and 2016 respectively.   

Foreign Currency Translation 

The functional currency for the Company’s Mexican subsidiaries is the Mexican peso. Assets and liabilities 
are translated at the period end exchange rate, and income and expense items are translated at the weighted average 
exchange  rate.    The  resulting  translation  adjustments  are  recorded  in  comprehensive  (loss)  income  as  a  separate 
component  of  stockholders’  equity.    Remeasurement  gains  or  losses  for  U.S.  dollar  denominated  accounts  of  the 
Company’s Mexican subsidiaries are included in other (income), net.  

45 

 
 
 
 
 
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Collective Bargaining Agreements  

Approximately  683,  or  51%  of  the  Company’s  employees,  all  in  the  Industrial  Group,  were  covered  by 
collective  bargaining  agreements  at  December  31,  2014.    Excluding  certain  Mexico  employees  covered  under  an 
annually  ratified  agreement,  there  are  no  collective  bargaining  agreements  that  expire  within  the  next  12  months.  
Certain Mexico employees are covered by an annually ratified collective bargaining agreement.  These employees 
represented approximately 36% of the Company’s workforce, or 474 employees as of December 31, 2014. 

Adoption of Recently Issued Accounting Standards  

In  July 2013,  the  Financial  Accounting  Standards  Board  (“FASB”)  issued  Accounting  Standards  Update 
(“ASU”) No. 2013-11, “Presentation of an Unrecognized Tax Benefit When a Net Operating Loss Carryforward, a 
Similar Tax Loss, or a Tax Credit Carryforward Exists,” which states that entities should present the unrecognized 
tax benefit as a reduction of the deferred tax asset for a net operating loss (“NOL”) or similar tax loss or tax credit 
carryforward rather than as a liability when the uncertain tax position would reduce the NOL or other carryforward 
under  the  tax  law.  The  Company  will  be  required  to  adopt  this  new  standard  on  a  prospective  basis  in  the  first 
interim reporting period of fiscal 2015, though early adoption is permitted as is a retrospective application.  We do 
not anticipate that the adoption of this standard will have a material effect on the Company’s results of operations, 
financial position or cash flows. 

In May 2014, the FASB issued ASU No. 2014-09, “Revenue from Contracts with Customers.” This ASU 
supersedes the revenue recognition requirements in “Accounting Standard Codification 605 - Revenue Recognition” 
and most industry-specific guidance.  The standard requires that entities recognize revenue to depict the transfer of 
promised goods or services to customers in an amount that reflects the consideration to which a company expects to 
be entitled in exchange for those goods or services. The new guidance will also require new disclosures about the 
nature, amount, timing and uncertainty of revenue and cash flows arising from contracts with customers. This ASU 
is effective for fiscal years beginning after December 15, 2016, and for interim periods within those fiscal years and 
early  adoption  is  not  permitted.  The  guidance  allows  for  either  a  full  retrospective  or  a  modified  retrospective 
transition method. The Company is currently assessing the impact of the adoption of ASU 2014-09 on its results of 
operations, financial position and cash flows.  

In  April  2014,  the  FASB  issued  guidance  that  revises  the  definition  of  a  discontinued  operation.  The 
revised  definition  limits  discontinued  operations  reporting  to  disposals  of  components  of  an  entity  that  represent 
strategic shifts that have (or will have) a major effect on operations and financial results. The guidance also requires 
new  disclosures  of  both  discontinued  operations  and  certain  other  disposals  that  do  not  meet  the  definition  of  a 
discontinued operation. The guidance will apply to covered transactions that occur after 2014 and was optional for 
the initial reporting of disposals completed or approved in 2014. 

(2) 

Loss of a Key Customer and Management’s Recovery Plans 

Our  supply  agreement  with  Dana  Holding  Corporation  (“Dana”)  was  originally  scheduled  to  expire  on 
December  31,  2014.    For  the  year  ended  December 31, 2014,  Dana  represented  approximately  59%  of  our  net 
revenue. 

In  July  2013,  Sypris  and  Dana  signed  an  amended  and  restated  supply  agreement  to  extend  the  supply 
agreement term beyond December 31, 2014, the binding effect of which is currently in dispute.  Dana has repudiated 
this  July  2013  agreement,  and  Dana  has  ceased  ordering  any  components  from  us  effective  December 31, 2014.  
Sypris  disputes  Dana’s  ability  to  do  so  and  is  seeking  to  recover  its  lost  margins  and  additional  remedies  with 
respect to the revenues to which Sypris was entitled under the renewed agreement.   

Dana  initiated  an  ancillary  action  in  Ohio  state  court  challenging  the  arbitrability  of  the  existence  and 
enforceability  of  the  amended  and  restated  July  2013  supply  agreement  on  January 17, 2014.    The  parties  have 
conducted  discovery,  and  the  Ohio  trial  court  has  granted  an  initial  motion  for  judgment  on  the  pleadings  or 
summary judgment, which Sypris has appealed.  If the case goes to trial and if ruled in the Company’s favor, the 
dispute would revert to the arbitrator to determine damages. 

The parties have also asserted various damages claims against each other arising out of their prior supply 
agreement and have sought the assistance of an arbitrator in connection with these disputes.  The parties have had an 

46 

 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

arbitration  hearing  in  January  2015,  but  the  arbitrator  has  yet  to  rule.    Even  if  we  prevail  on  the  merits  in  the 
arbitration  or  litigation  proceedings,  there  can  be  no  assurance  as  to  the  size  or  timing  of  any  monetary  damages 
awarded.   

As a result of the dispute with Dana and the loss of the Dana business, the Company has taken significant 
actions during the fourth quarter of 2014 and the first quarter of 2015, including but not limited to the following: (i) 
quoting  new  business  opportunities  with  existing  and  potential  customers  resulting  from  the  strength  of  the 
commercial vehicle market and a perceived shift in market share among tier one suppliers, (ii) reduced workforce at 
the locations most impacted by the loss of Dana, (iii) reduced employment costs by reduced work schedules, senior 
management  pay  reductions,  deferral  of  merit  increases  and  certain  benefit  payments,  and  (iv)  utilized  labor  for 
preventative  maintenance  on  equipment  and  facilities,  deployment  of  Toyota  Production  System  and  refurbishing 
the overall appearance of facilities to attract customers.  The Company has engaged an investment banking firm to 
provide financial advisory services in connection with its effort to secure new subordinated debt.  The Company has 
also  engaged  a  commercial  real  estate  firm  to  provide  advisory  and  brokerage  services  related  to  a  potential 
transaction  involving  certain real  property  owned by  the  Company.   However,  there  can  be no  assurance  that our 
plans to mitigate the loss and to effectively manage our costs during the transition will be successful. Additionally, 
the  Company  amended  its  Credit  Facility  in  March  2015  to  support  management’s  plans  and  provide  liquidity 
through January 2016.  (See Note 12 “Credit Facility” for further discussion on liquidity). 

As of December 31, 2014, the Company had net accounts receivable and net accounts payable specifically 

related to Dana of $27,363,000 and $18,912,000, respectively. 

(3) 

Dana Claim 

On  March 3, 2006,  Dana  and  40  of  its  U.S.  subsidiaries,  filed  voluntary  petitions  for  reorganization  under 
Chapter 11 of the U.S. Bankruptcy Code  in the U.S. Bankruptcy Court for the Southern District of New York.  On 
August 7, 2007,  the  Company  entered  into  a  comprehensive  settlement  agreement  with  Dana  (the  “Settlement 
Agreement”)  to  resolve  all  outstanding  disputes  between  the  parties,  terminate  previously  approved  arbitration 
payments  and  replace  three  existing  supply  agreements  with  a  single,  revised  contract  running  through  2014.    In 
addition,  Dana  provided  the  Company  with  an  allowed  general  unsecured  non-priority  claim  in  the  face  amount  of 
$89,900,000 (the “Claim”). 

The  Claim  provided  to  the  Company  was  agreed  to  by  the  Company  and  Dana  as  consideration  for  the 
aggregate  economic  impact  of  the  various  elements  the  two  parties  were  negotiating.    After  the  aggregate  Claim 
value of $89,900,000 was established, the Company recorded the claim at the estimated fair value of $76,483,000.  
The  revenues  and  resulting  net  income  associated  with  the  Company’s  continued  involvement  were  deferred  and 
were  recognized  over  the  remaining  period  of  the  Company’s  supply  agreement  with  Dana,  through 
December 31, 2014.    For  the  years  ended  December  31, 2014  and  2013,  the  Company  recognized  revenue  of 
$8,657,000  and  $8,000,000,  respectively,  related  to  the  Claim.  The  Claim  has  been  fully  amortized  as  of 
December 31, 2014. 

(4) 

Other (Income), Net  

During  the  year  ended  December 31, 2014,  the  Industrial  Group  received  $714,000  from  the  receipt  of 
federal  grant  funds for  improvements  made  under  a  flood  relief program.    Additionally,  the  Company  recognized 
foreign currency transaction gains of $655,000 for the year ended December 31, 2014 related to the net U.S. dollar 
denominated  monetary  asset  position  of  our  Mexican  subsidiaries  for  which  the  Mexican  peso  is  the  functional 
currency.  For the year ended December 31, 2013, the Company recognized net gains of $1,516,000 related to the 
disposition of idle assets and foreign currency transaction losses of $298,000.  These gains and losses are included in 
other (income), net on the consolidated statements of operations.   

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SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

(5) 

Accounts Receivable 

Accounts receivable consists of the following (in thousands): 

Commercial ..........................................................................................   $ 
U.S. Government ..................................................................................  

47,228 
727 

$ 

Allowance for doubtful accounts ..........................................................  

47,955 
(289) 

36,245 
2,620 

38,865 
(332) 

$ 

47,666 

$ 

38,533 

December 31, 

2014 

2013 

Accounts  receivable  from  the  U.S.  Government  includes  amounts  due  under  long-term  contracts,  all  of 

which are billed at December 31, 2014 and 2013, of $727,000 and $2,620,000 respectively. 

(6) 

Inventory 

Inventory consists of the following (in thousands): 

Raw materials .......................................................................................   $ 
Work in process ....................................................................................  
Finished goods......................................................................................  
Reserve for excess and obsolete inventory ...........................................  

16,687 
11,702 
6,991 
(6,349) 

$ 

19,372 
16,436 
5,017 
(6,403) 

$ 

29,031 

$ 

34,422 

December 31, 

2014 

2013 

(7) 

Other Current Assets 

Other current assets consist of the following (in thousands): 

Prepaid expenses ..................................................................................   $ 
Other .....................................................................................................  

  $ 

December 31, 

2014 

2013 

1,499 
4,167 

5,666 

$ 

$ 

1,690 
3,713 

5,403 

Included in other current assets are deferred taxes for the Company’s Mexican subsidiaries, income taxes 

refundable, deferred software development costs and other items, none of which exceed 5% of total current assets. 

48 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
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(8) 

Property, Plant and Equipment 

Property, plant and equipment consists of the following (in thousands): 

December 31, 

2014 

2013 

Land and land improvements ...............................................................   $ 
Buildings and building improvements ..................................................  
Machinery, equipment, furniture and fixtures ......................................  
Construction in progress .......................................................................  

2,770 
26,055 
  158,816 
2,100 

$ 

2,999 
26,053 
  161,207 
2,133 

  189,741 

  192,392 

Accumulated depreciation ....................................................................  

  (152,087) 

  (147,709)  

  $ 

37,654 

$ 

44,683 

Depreciation  expense  totaled  approximately  $10,409,000  and  $12,371,000  for  the  years  ended 
December 31, 2014 and 2013, respectively.  In addition, there were capital expenditures of approximately $52,000 
and $135,000 included in accounts payable or accrued liabilities at December 31, 2014 and 2013, respectively.  

(9) 

Other Assets 

Other assets consist of the following (in thousands): 

Deferred tax assets, net .........................................................................  
Other .....................................................................................................  

  $ 

December 31, 

2014 

2013 

1,575 
1,086 

2,661 

2,401 
2,167 

4,568 

$ 

Deferred  tax  assets,  net  relate  to  the  Company’s  Mexico  operations.    Other  assets  at  December 31, 2014 

and 2013 includes unamortized loan costs of approximately $109,000 and $187,000, respectively.   

(10) 

Accrued Liabilities 

Accrued liabilities consist of the following (in thousands): 

Salaries, wages, employment taxes and withholdings ..........................   $ 
Employee benefit plans ........................................................................  
Income, property and other taxes .........................................................  
Deferred revenue ..................................................................................  
Other .....................................................................................................  

  $ 

December 31, 

2014 

2013 

2,758 
1,437 
2,439 
6,120 
6,021 
18,775 

$ 

$ 

4,696 
1,244 
532 
12,357 
4,977 
23,806 

Included  in  other  accrued  liabilities  are  accrued  operating  expenses,  accrued  warranty  expenses,  accrued 
interest, accrued legal fees and other items, none of which exceed 5% of total current liabilities.  Deferred revenue at 
December 31, 2013 included $8,657,000 related to the Dana settlement. 

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(11) 

Other Liabilities 

Other liabilities consist of the following (in thousands): 

Noncurrent pension liability .................................................................   $ 
Other .....................................................................................................  

  $ 

December 31, 

2014 

2013 

7,400 
591 
7,991 

$ 

$ 

4,620 
921 
5,541 

Included in other liabilities are accrued long-term warranty expenses and other items, none of which exceed 

5% of total liabilities.   

(12) 

Credit Facility 

On May 12, 2011, the Company entered into a Credit Facility that provided potential total availability up to 
$50,000,000 to support short-term funding needs and letters of credit.  Loans made under the Credit Facility were 
scheduled  to  mature  with  the  commitments  thereunder  to  terminate  in  May  2016.    The  Credit  Facility  originally 
provided  for  an  option,  subject  to  certain  conditions,  to  increase  potential  total  availability  to  $60,000,000  in  the 
future.  Borrowing availability under the Credit Facility is also determined by a monthly borrowing base collateral 
calculation  that  is  based  on  specified  percentages  of  the  value  of  eligible  accounts  receivable,  inventory  and 
machinery and equipment, less certain reserves and subject to certain other adjustments.   

Based  on  the  above  mentioned  calculation,  at  December 31, 2014,  the  Company  had  actual  total 
availability  for  borrowings  and  letters  of  credit  under  the  Credit  Facility  of  $28,337,000  of  which  we  had  drawn 
$17,000,000, leaving $10,582,000 still available for borrowing, after accounting for the letter of credit.  Along with 
an unrestricted cash balance of $7,003,000, we had total cash and available borrowing capacity of $17,585,000 as of 
December 31, 2014.  Approximately $4,652,000 of the unrestricted cash balance relates to the Company’s Mexican 
subsidiaries.  Standby letters of credit up to a maximum of $5,000,000 could be issued under the Credit Facility of 
which $755,000 and $806,000 were issued at December 31, 2014 and 2013, respectively. 

Obligations under  the  Credit  Facility  are  guaranteed  by all  of  our U.S.  subsidiaries  and  are  secured  by  a 

first priority lien on substantially all domestic assets of the Company.   

The  weighted  average  interest  rate  for  outstanding  borrowings  at  December 31, 2014  was  2.6%.    The 
weighted  average  interest  rates  for  borrowings  during the  years  ended  December 31, 2014  and  2013  were  2.5%  and 
2.4%, respectively.  The Company had no capitalized interest in 2014 or 2013.  Interest paid during the years ended 
December 31, 2014 and 2013 totaled approximately $397,000 and $333,000, respectively. 

The Credit Facility contains a number of covenants that, among other things, limit or restrict our ability to 
dispose  of  assets,  incur  additional  indebtedness,  incur  guarantee  obligations,  engage  in  sale  and  leaseback 
transactions,  prepay  other  indebtedness,  modify  organizational  documents  and  certain  other  agreements,  create 
restrictions affecting subsidiaries, make dividends and other restricted payments without bank approval, create liens, 
make investments, make acquisitions, engage in mergers, change the nature of our business and engage in certain 
transactions  with  affiliates.    In  addition,  if  the  Company’s  availability  under  the  Credit  Facility  fell  below 
$6,000,000 (or $8,000,000 for a period of five or more consecutive days), the Company was required to maintain a 
fixed charge coverage ratio of at least 1.15 to 1.00.   

As of December 31, 2014, the Company was in compliance with all covenants.  However, during the first 
quarter  of  2015,  the  Company  faced  potential  defaults  under  certain  covenants  of  the  Credit  Facility  caused 
primarily by the loss of Dana as a customer (See Note 2).  The Company’s Credit Facility also contains a subjective 
acceleration  clause  which  allows  the  lender  to  accelerate  payments  on  current  borrowings  and  discontinue 
availability  under  the  Credit  Facility  based  on  its  subjective  assessment  of  the  Company’s  operations.   At 
December 31, 2014, management did not expect that the lender would exercise this clause of the agreement after the 
loss of the Dana revenues and in fact the lender has not done so. However, due to the existence of this subjective 
acceleration clause within the Credit Facility and the loss of Dana as a customer, the Company determined that the 
risk of such acceleration, while unlikely, was no longer remote, and the Company’s debt was classified as current as 

50 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

of December 31, 2014.  The Credit Facility was amended during the first quarter of 2015 to, among other things: (i) 
waive  certain  existing  or  potential  events  of  default,  (ii)  limit  total  borrowings  to  $25,000,000,  (iii)  restrict  the 
payment of dividends, (iv) increase the applicable margin on borrowings which will result in an initial interest rate 
of  approximately  6%  and  increasing  by  50  basis  points  beginning  June  2015  and  each  month  thereafter  to  an 
estimated interest rate of 10% in January 2016, (v) revise the maturity date to January 15, 2016, (vi) revise certain 
financial  covenants  to  include  a  minimum  cumulative  free  cash  flow  covenant,  (vii) establish  minimum  excess 
availability  of  $1,000,000  initially,  through  May  31,  2015,  and  then  in  the  amount  of  $5,000,000  on  or  before 
September 30, 2015, and (viii) require the Company to raise new capital by securing subordinated debt or divesting 
certain  real  property  or  a  combination  thereof  on  or  before  September  30,  2015  (and,  if  earlier  than 
September 30, 2015, to maintain minimum excess availability of $5,000,000 thereafter). 

The  Company  engaged  an  investment  banking  firm  on  March  20,  2015  to  provide  financial  advisory 
services in connection with its effort to secure new subordinated debt.  The Company also engaged a commercial 
real estate firm to provide advisory and brokerage services related to a potential transaction involving certain real 
property owned by the Company. 

The  Credit  Facility  is  secured  by  substantially  all  domestic  assets  of  the  Company.  In  addition  to  the 
aforementioned  pursuit  of  capital  sources,  the  Company  is  also  considering  opportunities  to  support  its  cash  flow 
from  operations  in  2015  through  sources  of  cash  from  either  investing  or  financing  activities.  The  Company  is 
exploring  alternatives  to  monetize  certain  assets  of  the  Company  for  values  in  excess  of  the  availability  being 
provided under the Credit facility, thereby generating additional sources of capital to the Company. 

In connection with the Amendment, the Company has received the proceeds of subordinated indebtedness 
from Gill Family Capital Management in an amount of $4,000,000.  Gill Family Capital Management is an entity 
controlled by our president and chief executive officer, Jeffrey T. Gill and one of our directors, R. Scott Gill.  Gill 
Family  Capital  Management,  Inc.,  Jeffrey  T.  Gill  and  R.  Scott  Gill  are  significant  beneficial  stockholders  in  the 
Company.  The  promissory  note  bears  interest  at  a  rate  of  8.00%  per  year  and  matures  on  April  12,  2016.    All 
principal and interest on the promissory note will be due and payable on the maturity date.   

Based on the current forecast for 2015, the Company expects to be able to meet the financial covenants of 
its amended Credit Facility and have sufficient liquidity to finance its operations.  Although the Company believes 
the  assumptions  underlying  its  current  forecast  are  realistic,  the  Company  has  considered  the  possibility  of  even 
lower  revenues  and  other  risk  factors  such  as  its  ability  to  onboard  new  business  within  the  Industrial  Group, 
continued delays in program bookings within our Electronics Group, or its ability to execute its current contingency 
plans.   

Non-compliance with the covenants would provide the debt holder with the ability to demand immediate 
repayment of all outstanding borrowings under the amended Credit Facility.  Accordingly, the inability to comply 
with covenants, obtain waivers for non-compliance, or obtain alternative financing would have a material adverse 
effect on the Company’s financial position, results of operations and cash flows. 

Based upon the Company’s current level of operations and its 2015 business plan, the Company believes 
that cash flow from operations, available cash and available borrowings under its amended Credit Facility will be 
adequate to meet its liquidity needs for at least the next twelve months. 

(13) 

Fair Value of Financial Instruments 

Cash, accounts receivable, accounts payable and accrued liabilities are reflected in the consolidated financial 
statements  at  their  carrying  amount  which  approximates  fair  value  because  of  the  short-term  maturity  of  those 
instruments.  The carrying amount of debt outstanding at December 31, 2014 under the Credit Facility approximates 
fair value because borrowings on the Credit Facility mature January 2016. 

51 

 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

(14) 

Employee Benefit Plans 

The Industrial Group sponsors noncontributory defined benefit pension plans (the Pension Plans) covering 
certain of its employees.  The Pension Plans covering salaried and management employees provide pension benefits 
that  are  based  on  the  employees’  highest  five-year  average  compensation  within  ten  years  before  retirement.  The 
Pension Plans covering hourly employees and union members generally provide benefits at stated amounts for each 
year of service.  All of the Company’s pension plans are frozen to new participants and certain plans are frozen to 
additional benefit accruals. The Company’s funding policy is to make the minimum annual contributions required 
by the applicable regulations. The Pension Plans’ assets are primarily invested in equity securities and fixed income 
securities.   

The following table details the components of pension (income) expense (in thousands): 

Service cost ..........................................................................................   $ 
Interest cost on projected benefit obligation .........................................  
Net amortization of actuarial loss .........................................................  
Expected return on plan assets .............................................................  

13 
1,789 
531 
(2,390) 

$ 

24 
1,652 
824 
(2,522)  

  $ 

(57) 

$ 

(22) 

  Year ended December 31, 
2013 

2014 

The following are summaries of the changes in the benefit obligations and plan assets and of the funded 

status of the Pension Plans (in thousands): 

December 31, 

2014 

2013 

Change in benefit obligation: 

Benefit obligation at beginning of year ............................................   $ 
Service cost .......................................................................................  
Interest cost .......................................................................................  
Actuarial loss (gain) ..........................................................................  
Benefits paid .....................................................................................  

40,526 
13 
1,789 
6,231 
(3,121) 

$ 

45,561 
24 
1,652 
(3,534) 
(3,177)  

Benefit obligation at end of year ......................................................   $ 

45,438 

$ 

40,526 

Change in plan assets: 

Fair value of plan assets at beginning of year ...................................   $ 
Actual return on plan assets ..............................................................  
Company contributions .....................................................................  
Benefits paid .....................................................................................  

36,566 
3,503 
1,090 
(3,121) 

Fair value of plan assets at end of year .............................................   $ 

38,038 

Underfunded status of the plans ...........................................................   $ 

(7,400) 

Balance sheet assets (liabilities): 

Other assets .......................................................................................   $ 
Other liabilities .................................................................................  

— 
(7,400) 

$ 

$ 

$ 

$ 

35,067 
4,013 
663 
(3,177)  

36,566 

(3,960)  

660 
(4,620)  

Net amount recognized .....................................................................   $ 

(7,400) 

$ 

(3,960)  

Pension plans with accumulated benefit obligation in excess of plan 
assets: 

Projected benefit obligation ..............................................................   $ 
Accumulated benefit obligation ........................................................  
Fair value of plan assets ....................................................................  

45,438 
45,428 
38,038 

$ 

26,773 
26,760 
22,153 

52 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

December 31, 

2014 

2013 

Projected  benefit  obligation  and  net  periodic  pension  cost 
assumptions: 
Discount rate .......................................................................................  
Rate of compensation increase ...........................................................  
Expected long-term rate of return on plan assets ................................  

 3.90% 
4.00 
6.75 

Weighted average asset allocation: 

Equity securities..................................................................................    
Debt securities ....................................................................................    

32 % 
68 

Total ....................................................................................................    

100 % 

4.65 % 
4.00 
7.50 

46 % 
54 

100 % 

The fair values of our pension plan assets as of December 31, 2014, are as follows (in thousands): 

Quoted Prices 
  In Active 
  Markets 
(Level 1) 

  Significant   
  Other 
  Observable   
Inputs 
(Level 2) 

Asset categories: 

Cash and cash equivalents ..................................................................   $ 
Equity investments: 

U.S. Large Cap ................................................................................    
U.S. Mid Cap ..................................................................................    
U.S. Small Cap ................................................................................    
World Equity ...................................................................................    
Real estate .......................................................................................    
Other ...............................................................................................    
Fixed income securities ......................................................................    

1,270 

$ 

— 

8,105 
1,245 
504 
1,596 
292 
266 
11,710 

— 
— 
— 
— 
— 
— 
13,050 

Total Plan Assets ................................................................................   $ 

24,988 

$ 

13,050 

The fair values of our pension plan assets as of December 31, 2013, are as follows (in thousands): 

Quoted Prices 
  In Active 
  Markets 
(Level 1) 

  Significant   
  Other 
  Observable   
Inputs 
(Level 2) 

Asset categories: 

Cash and cash equivalents ..................................................................   $ 
Equity investments: 

U.S. Large Cap ................................................................................    
U.S. Mid Cap ..................................................................................    
U.S. Small Cap ................................................................................    
World Equity ...................................................................................    
Real estate .......................................................................................    
Other ...............................................................................................    
Fixed income securities ......................................................................    

1,047 

$ 

— 

9,926 
1,552 
788 
3,152 
911 
637 
8,405 

— 
— 
— 
— 
— 
— 
10,148 

Total Plan Assets ................................................................................   $ 

26,418 

$ 

10,148 

53 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

Investments  in  our  defined  benefit  plans  are  stated  at  fair  value.    The  following  valuation  methods  were 

used to value our pension assets: 

  Equity securities .........................................The  fair  value  of  equity  securities  is  determined  by  either  direct  or 
indirect quoted market prices. When the value of assets held in separate 
accounts  is  not  published,  the  value  is  based  on  the  underlying 
holdings, which are primarily direct quoted market prices on regulated 
financial exchanges. 

  Fixed income securities ..............................The fair value of fixed income securities is determined by either direct 
or  indirect  quoted  market  prices.  When  the  value  of  assets  held  in 
separate accounts is not published, the value is based on the underlying 
holdings, which are primarily direct quoted market prices on regulated 
financial exchanges. 

  Cash and cash equivalents ..........................The fair value of cash and cash equivalents is set equal to its cost. 

The  methods  described  above  may  produce  a  fair  value  calculation  that  may  not  be  indicative  of  net 
realizable  value  or  reflective  of  future  fair  values.  Furthermore,  while  we  believe  the  valuation  methods  are 
appropriate  and  consistent  with  other  market  participants,  the  use  of  different  methodologies  or  assumptions  to 
determine  the  fair  value  of  certain  financial  instruments  could  result  in  a  different  fair  value  measurement  at  the 
reporting date. 

The  Company  uses  December 31  as  the  measurement  date  for  the  Pension  Plans.    Total  estimated 
contributions  expected  to  be  paid  to  the  plans  during  2015  is  approximately  $800,000,  which  represents  the 
minimum  funding  amounts  required  by  federal  law.    The  expected  long-term  rates  of  return  on  plan  assets  for 
determining net periodic pension cost for 2014 and 2013 were chosen by the Company from a best estimate range 
determined  by  applying  anticipated  long-term  returns  and  long-term  volatility  for  various  assets  categories  to  the 
target asset allocation of the plan.  The target asset allocation of plan assets is equity securities ranging 0-55%, fixed 
income securities ranging 35-100% and non-traditional/other of 0-10% of total investments. 

Accumulated  other  comprehensive  loss  at  December 31, 2014  includes  $17,814,000  of  unrecognized 
actuarial  losses  that  have  not  yet  been  recognized  in  net  periodic  pension  cost.    The  actuarial  loss  included  in 
accumulated other comprehensive loss and expected to be recognized in net periodic pension cost during the fiscal 
year  ended  December 31, 2015  is  $717,000.    The  actual  loss  reclassified  from  accumulated  other  comprehensive 
loss for 2014 and 2013 was $531,000 and $824,000, respectively. 

At  December 31, 2014,  the  benefits  expected  to  be  paid  in  each  of  the  next  five  fiscal  years,  and  in 

aggregate for the five fiscal years thereafter are as follows (in thousands): 

2015 ...............................................................................................................................   $ 
2016 ...............................................................................................................................  
2017 ...............................................................................................................................  
2018 ...............................................................................................................................  
2019 ...............................................................................................................................  
2020-2025 .....................................................................................................................  

3,185 
3,181 
3,158 
3,122 
3,085 
14,563 

  $ 

30,294 

The  Company  sponsors  a  defined  contribution  plan  (the  Defined  Contribution  Plan)  for  substantially  all 
domestic  employees  of  the  Company.    The  Defined  Contribution  Plan  is  intended  to  meet  the  requirements  of 
Section  401(k)  of  the  Internal  Revenue  Code.  The  Defined  Contribution  Plan  allows  the  Company  to  match 
participant  contributions  up  to  3%  and  provide  discretionary  contributions.  Contributions  to  the  Defined 
Contribution Plan by the Company in 2014 and 2013 totaled approximately $1,137,000 and $973,000, respectively. 

The  Company  has  self-insured  medical  plans  (the  Medical  Plans)  covering  substantially  all  domestic 
employees.  The  number  of  employees  participating  in  the  Medical  Plans  was  approximately  670  and  668  at 

54 

 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

December 31, 2014  and  2013,  respectively.    The  Medical  Plans  limit  the  Company’s  annual  obligations  to  fund 
claims  to  specified  amounts  per  participant.    The  Company  is  insured  for  amounts  in  excess  of  these  limits.  
Employees are responsible for payment of a portion of the premiums.  During 2014 and 2013, the Company charged 
approximately  $4,967,000  and  $3,909,000,  respectively,  to  operations  related  to  medical  claims  incurred  and 
estimated, reinsurance premiums, and administrative costs for the Medical Plans.  

In  addition,  certain  of  the  Company’s  non-U.S. employees  are  covered  by  various  defined  benefit  and 
defined contribution plans.  The Company’s expenses for these plans totaled approximately $26,000 and $247,000 
in 2014 and 2013, respectively.  The aggregate benefit plan assets and accumulated benefit obligation of these plans 
are not significant.  

(15) 

Commitments and Contingencies 

(cid:3)
The  Company  leases  certain  of  its  real  property  and  certain  equipment,  vehicles  and  computer  hardware 
under operating leases with terms ranging from month-to-month to ten years and which contain various renewal and 
rent  escalation  clauses.    Future  minimum  annual  lease  commitments  under  operating  leases  that  have  initial  or 
remaining noncancelable lease terms in excess of one year as of December(cid:3)31,(cid:3)2014 are as follows (in thousands): 

2015 ...............................................................................................................................   $ 
2016 ...............................................................................................................................  
2017 ...............................................................................................................................  
2018 ...............................................................................................................................  
2019 ...............................................................................................................................  
2020 and thereafter ........................................................................................................  

  $ 

2,260 
2,041 
442 
455 
360 
1,031 

6,589 

Rent  expense  for  the  years  ended  December(cid:3)31,(cid:3)2014  and  2013  totaled  approximately  $2,849,000  and 

$2,601,000, respectively. 

As  of  December(cid:3)31,(cid:3)2014,  the  Company  had  outstanding  purchase  commitments  of  approximately 

$7,369,000 primarily for the acquisition of inventory and manufacturing equipment. 

The  Company  bears  insurance  risk  as  a  member  of  a  group  captive  insurance  entity  for  certain  general 
liability,  automobile  and  workers’  compensation  insurance programs,  a  self-insured  worker’s  compensation  program 
and  a  self-insured  employee  health  program.    The  Company  records  estimated  liabilities  for  its  insurance  programs 
based on information provided by the third-party plan administrators, historical claims experience, expected costs of 
claims  incurred  but  not  paid,  and  expected  costs  to  settle  unpaid  claims.    The  Company  monitors  its  estimated 
insurance-related liabilities on a quarterly basis.  As facts change, it may become necessary to make adjustments that 
could be material to the Company’s consolidated results of operations and financial condition. 

The Company is involved in certain litigation and contract issues arising in the normal course of business.  
While the outcome of these matters cannot, at this time, be predicted in light of the uncertainties inherent therein, 
management  does  not  expect  that  these  matters  will  have  a  material  adverse  effect  on  the  consolidated  financial 
position  or  results  of  operations  of  the  Company,  although  the  loss  of  the  Dana  business  which  is  the  subject  of 
current  litigation  could  have  such  an  effect  (see  Note  2  “Loss  of  a  Significant  Customer  and  Management’s 
Recovery Plans” to the consolidated financial statements in this Form 10-K).   

The  Company  has  various  current  and  previously-owned  facilities  subject  to  a  variety  of  environmental 
regulations.    The  Company  has  received  certain  indemnifications  from  either  companies  previously  owning  these 
facilities or from purchasers of those facilities.  As of December 31, 2014 and 2013, no amounts were accrued for 
any environmental matters.  See “Legal Proceedings” in Part I, Item 3 of this Annual Report on Form 10-K. 

55 

 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

(16) 

Stock Option and Purchase Plans 

The  Company’s  stock  compensation  program  provides  for  the  grant  of  restricted  stock  (including 
performance-based  restricted  stock),  unrestricted  stock,  stock  options  and  stock  appreciation  rights.    A  total  of 
3,000,000 shares of common stock were reserved for issuance under the 2004 Equity Plan.  On May 11, 2010, the 
2004 Equity Plan was replaced with the 2010 Sypris Omnibus Plan.  A total of 3,655,088 shares of common stock 
were  registered  for  issuance  under  the  2010  Omnibus  Plan.    Additionally,  awards  under  the  2004  Plan  that  are 
cancelled without having been fully exercised or vested are available again for new awards under the 2010 Omnibus 
Plan.  The aggregate number of shares available for future grant as of December 31, 2014 and 2013 was 1,052,021 
and 1,551,521, respectively.   

The 2004 Equity Plan provides for restrictions which lapse after one, two, three or four years for certain 
grants  or  for  certain  other  shares,  one-third  of  the  restriction  is  removed  after  three,  five  and  seven  years, 
respectively.  The 2010 Omnibus Plan provides for restrictions which lapse after three years.  During the restricted 
period, which is commensurate with each vesting period, the recipient has the right to receive dividends and voting 
rights  for  the  shares.    Generally,  if  a  recipient  leaves  the  Company  before  the  end  of  the  restricted  period  or  if 
performance requirements, if any, are not met, the shares will be forfeited.  

The Company has certain stock compensation plans under which options to purchase common stock may 
be  granted  to  officers,  key  employees  and  non-employee  directors.    Options  may  be  granted  at  not  less  than  the 
market price on the date of grant.  Stock option grants under the 2004 Equity Plan include both six and ten year lives 
along with graded vesting over three, four and five years of service.  Stock option grants under the 2010 Omnibus 
Plan include a five year life along with vesting after three years of service. 

Compensation  expense  is  measured  based  on  the  fair  value  at  the  date  of  grant  and  is  recognized  on  a 
straight-line basis over the vesting period.  Fair value for restricted shares is equal to the stock price on the date of 
grant,  while  the  fair  value  of  each  stock  option  grant  is  estimated  on  the  date  of  grant  using  the  Black-Scholes 
option-pricing  method.    The  Company  uses  historical  Company  and  industry  data  to  estimate  the  expected  price 
volatility, the expected option life, the expected forfeiture rate and the expected dividend yield.  The risk-free rate is 
based on the U.S. Treasury yield curve in effect at the time of grant for the estimated life of the option.   

The following weighted average assumptions were used to estimate the fair value of options granted using 

the Black-Scholes option-pricing model: 

Expected life (years) .................................................................................  
Expected volatility ....................................................................................  
Risk-free interest rates ..............................................................................  
Expected dividend yield ...........................................................................  

2014 
4.0 
53.3 %   
1.73 %   
2.67 

2013 
4.0 
81.1 %   
0.77 % 
1.97 

  Year ended December 31, 

A summary of the restricted stock activity is as follows:  

Nonvested shares at January 1, 2014 ..................................................................  
Granted ...........................................................................................................  
Vested .............................................................................................................  
Forfeited ..........................................................................................................  

  Number of   
Shares 
  978,715 
  283,000 
  (274,814) 
(98,000) 

Weighted 
  Average 
  Grant Date 
  Fair Value 
4.00 
$ 
2.80 
4.16 
3.72 

Nonvested shares at December 31, 2014 ............................................................  

  888,901 

$ 

3.60 

The total fair value of shares vested during 2014 and 2013 was $773,000 and $1,344,000, respectively.  In 
conjunction with the vesting of restricted shares and payment of taxes thereon, the Company received into treasury 
98,251 and 114,552 restricted shares, respectively, at an average price of $2.81 and $4.22 per share, respectively, the 
closing market price on the date the restricted stock vested.  Such repurchased shares were immediately cancelled. 

56 

 
 
 
 
 
 
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

The following table summarizes option activity for the year ended December 31, 2014:  

Outstanding at January 1, 2014 ........................  
Granted .........................................................  
Exercised ......................................................  
Forfeited ........................................................  
Expired..........................................................  

  Weighted-   
  average 
  Remaining   
Term 

  Aggregate   
  Intrinsic 
  Value 

  $ 

  Weighted-   
  average 
Exercise Price 
  Per Share   
3.95   
2.80   
2.56   
3.52   
6.74   

  Number of   
Shares 
  1,075,400 
  294,000 
  (201,589)   
(37,500)   
(74,311)   

Outstanding at December 31, 2014 ..................  

  1,056,000 

Exercisable at December 31, 2014 ...................  

233,000 

$ 

$ 

3.72 

4.16 

2.85 

1.20 

$ 

$ 

15,000 

14,800 

The  weighted average  grant  date  fair  value  based on  the Black-Scholes option pricing model  for  options 
granted in the years ended December 31, 2014 and 2013 was $0.99 and $2.08 per share, respectively.  There were 
201,589 and 208,000 options exercised in 2014 and 2013, respectively.  The total intrinsic value of options exercised 
was $417,000 and $488,000 during the years ended December 31, 2014 and 2013, respectively. 

As of December 31, 2014, there was $1,395,000 of total unrecognized compensation cost, after estimated 
forfeitures,  related  to  unvested  share-based  compensation  granted  under  the  plans.    That  cost  is  expected  to  be 
recognized over a weighted-average period of 0.9 years.  The total fair value of option shares vested was $9,000 and 
$67,000 during the years ended December 31, 2014 and 2013, respectively.  

(17) 

Stockholders’ Equity 

As  of  December 31, 2014  and  2013,  24,850  shares of  the  Company’s  preferred  stock were designated  as 
Series  A  Preferred  Stock  in  accordance  with  the  terms  of  our  stockholder  rights  plan,  which  expired  in  October 
2011.  There are no shares of Series A Preferred Stock currently outstanding, and we have no current plans to issue 
any such shares.  Any future holders of Series A Preferred Stock, as currently designated, would have voting rights, 
be entitled to receive dividends based on a defined formula and have certain rights in the event of the Company’s 
dissolution.  Any such shares of Series A Preferred Stock would not be redeemable.  However, the Company would 
be entitled to purchase shares of Series A Preferred Stock in the open market or pursuant to an offer to a holder or 
holders. 

The holders of our common stock were not entitled to any payment as a result of the expiration of the rights 

plan and the rights issued thereunder. 

The  Company’s  accumulated  other  comprehensive  loss  consists  of  employee  benefit  related  adjustments 

and foreign currency translation adjustments. 

Accumulated other comprehensive loss consisted of the following (in thousands): 

Foreign currency translation adjustments .............................................   $ 
Employee benefit related adjustments – U.S. .......................................  
Employee benefit related adjustments – Mexico ..................................  

(7,265) 
(17,584) 
(186) 

$ 

(4,435)  
(12,996)  
(303)  

Accumulated other comprehensive loss ...............................................   $ 

(25,035) 

$ 

(17,734)  

December 31, 

2014 

2013 

57 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

(18) 

Income Taxes 

The  Company  accounts  for  income  taxes  under  the  liability  method.  Accordingly,  deferred  income  taxes 
have  been  provided  for  temporary  differences  between  the  recognition  of  revenue  and  expenses  for  financial  and 
income tax reporting purposes and between the tax basis of assets and liabilities and their reported amounts in the 
consolidated financial statements. 

The components of income (loss) before taxes are as follows (in thousands): 

Domestic .............................................................................................   $  (11,924) 
15,309 
Foreign ................................................................................................  

$ 

(19,952) 
9,972 

$ 

3,385 

$ 

(9,980) 

The  components  of  income  tax  expense  (benefit)  applicable  to  continuing  operations  are  as  follows  (in 

thousands): 

  Year ended December 31, 

2014 

2013 

  Year ended December 31, 

2014 

2013 

Current: 
Federal ................................................................................................   $ 
State ....................................................................................................  
Foreign ................................................................................................  
Total current income tax expense ..................................................  

Deferred: 
Federal ................................................................................................  
State ....................................................................................................  
Foreign ................................................................................................  
Total deferred income tax expense (benefit) .................................  

$ 

— 
102 
3,417 
3,519 

— 
— 
1,050 
1,050 

4,569 

$ 

— 
116 
1,077 
1,193 

(2,061) 
(376) 
1,151 
(1,286) 

$ 

(93) 

Income  tax  (benefit)  expense  for  each  year  is  allocated  to  continuing  operations,  discontinued  operations, 
extraordinary items, other comprehensive income, the cumulative effects of accounting changes, and other charges or 
credits recorded directly to shareholders’ equity.  ASC 740-20-45 Income Taxes, Intraperiod Tax Allocation, Other 
Presentation Matters includes an exception to the general principle of intraperiod tax allocations.  The codification 
source states that the tax effect of pretax income or loss from continuing operations generally should be determined 
by  a  computation  that  considers  only  the  tax  effects  of  items  that  are  included  in  continuing  operations.    The 
exception to that incremental approach is that all items (i.e. other comprehensive income, discontinued operations, 
etc.) be considered in determining the amount of tax benefit that results from a loss from continuing operations and 
that benefit should be allocated to continuing operations.  That is, when a company has a current period loss from 
continuing operations, management must consider income recorded in other categories in determining the tax benefit 
that is allocated to continuing operations.  This includes situations in which a company has recorded a full valuation 
allowance at the beginning and end of the period, and the overall tax provision for the year is zero.  The intraperiod 
tax allocation is performed once the overall tax provision has been computed and allocates that provision to various 
income  statement  (continuing  operations,  discontinued  operations), other  comprehensive  income  and  balance  sheet 
captions.  While the intraperiod tax allocation does not change the overall tax provision, it results in a gross-up of the 
individual components.  Additionally, tax jurisdictions must be considered separately; therefore the allocation to the 
U.S. and Mexico must be looked at separately.   

As  the  Company  experienced  a  loss  from  continuing  operations  in  the  U.S.  for  the  year  ended 
December 31, 2013  and  other  comprehensive  income  from  employee  benefit  and  foreign  currency  translation 
adjustments, the Company allocated income tax expense against the components of other comprehensive income in 
2013  using  a  38.9%  effective  tax  rate.    Income  tax  benefit  related  to  continuing  operations  for  the  year  ended 

58 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

December 31, 2013 includes a benefit of $2,437,000 due to the required intraperiod tax allocation.  Conversely, other 
comprehensive income for the year ended December 31, 2013 includes income tax expense of $2,437,000. 

The Company files a consolidated federal income tax return which includes all domestic subsidiaries.  State 
income  taxes  paid  in  the  U.S.  during  2014  and  2013  totaled  $33,000  and  $120,000,  respectively.    Foreign  income 
taxes  paid  during 2014  and 2013  totaled $1,063,000  and $1,523,000, respectively.    There  were  no  foreign  refunds 
received in 2014 and 2013.  There were no federal taxes paid in 2014 and 2013, and there were no federal refunds 
received  in  2014  and  2013.    At  December 31, 2014,  the  Company  had  $112,448,000  of  federal  net  operating  loss 
carryforwards available to offset future federal taxable income, which will expire in various amounts from 2024 to 
2034.   

  At December 31, 2014, the Company had $49,508,000 of state net operating loss carryforwards available to 
offset future state taxable income, the majority of which relates to Florida.  These carryforwards expire in various 
amounts from 2018 to 2034. 

The following is a reconciliation of income tax (benefit) expense applicable to continuing operations to that 
computed by applying the federal statutory rate to (loss) income from continuing operations before income taxes (in 
thousands): 

  Year ended December 31, 

2014 

2013 

Federal tax expense at the statutory rate ...............................................   $ 
Current year permanent differences .....................................................  
Goodwill impairment ...........................................................................  
State income taxes, net of federal tax impact .......................................  
Foreign repatriation, net of foreign tax credits .....................................  
Mexican minimum taxes ......................................................................  
Effect of tax rates of foreign subsidiaries .............................................  
Currency translation effect on temporary differences ..........................  
Valuation allowance .............................................................................  
Prior year adjustment............................................................................  
Other .....................................................................................................  

1,185 
61 
— 
(772) 
4,077 
— 
(733) 
(71) 
297 
531 
(6) 

$ 

(3,517) 
50 
1,373 
(1,118) 
2,768 
46 
(486) 
38 
729  
22 
2 

$ 

4,569 

$ 

(93) 

ASC 740, Income Taxes, requires that a valuation allowance be established when it is more likely than not 
that all or a portion of a deferred tax asset will not be realized.  The net cumulative domestic loss for the current and 
prior two years represents negative evidence under the provisions of ASC 740 requiring the Company to establish a 
valuation  allowance  against  domestic  deferred  tax  assets.    Until  an  appropriate  level  and  characterization  of 
profitability is attained, the Company expects to continue to maintain a valuation allowance on its net deferred tax 
assets related to future U.S. and certain non-U.S. tax benefits.  

The gross deferred tax asset for the Company’s Mexican subsidiaries was $2,556,000 and $3,973,000 as of 

December 31, 2014 and 2013, respectively.   

Therefore,  the  net  deferred  tax  asset  balances  of  $2,556,000  and  $3,973,000  at  December 31, 2014  and 
2013, respectively, are attributable to the Mexican subsidiaries.  The Company has been profitable in Mexico in the 
past,  and  while  we  do  not  expect  to  be  profitable  in  2015  due  to  the  loss  of  the  Dana  business,  we  expect  to  be 
profitable in 2016 and thereafter. 

59 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

Deferred income tax assets and liabilities are as follows (in thousands): 

December 31, 

2014 

2013 

Deferred tax assets: 
Compensation and benefit accruals ....................................................   $ 
Inventory valuation .............................................................................  
Federal and state net operating loss carryforwards .............................  
Deferred revenue ................................................................................  
Accounts receivable allowance ..........................................................  
Defined benefit pension plan ..............................................................  
Foreign deferred revenue and other provisions ..................................  
AMT credits .......................................................................................  
Other ...................................................................................................  

Domestic valuation allowance ............................................................  

$ 

1,665 
3,124 
46,835 
2,573 
113 
2,304 
2,556 
185 
974 
60,329 
(51,914) 

Total deferred tax assets ................................................................  

8,415 

Deferred tax liabilities: 
Foreign subsidiaries – unrepatriated earnings .....................................  
Depreciation .......................................................................................  

Total deferred tax liabilities ..........................................................  

(3,773) 
(2,086) 

(5,859) 

1,905 
3,176 
44,139 
3,180 
129 
873 
3,973 
185 
1,339 
58,899 
(49,832)  

9,067 

(2,665) 
(2,429) 

(5,094)  

Net deferred tax asset ...........................................................................   $ 

2,556 

$ 

3,973 

The  ASC  Income  Tax  topic  includes  guidance  for  the  accounting  for  uncertainty  in  income  taxes 
recognized  in  an  enterprise’s  financials.    Specifically,  the  guidance  prescribes  a  recognition  threshold  and 
measurement attribute for the financial statement recognition and measurement of a tax position taken or expected to 
be  taken  in  a  tax  return  and  also  provides  guidance  on  derecognition,  classification,  interest  and  penalties, 
accounting in interim periods, disclosure, and transition.  The total amount of gross unrecognized tax benefits as of 
December 31, 2014 and 2013 was $200,000.  There were no changes to the unrecognized tax benefit balance during 
the years ended December 31, 2014 and 2013. 

If  the  Company’s  positions  are  sustained  by  the  taxing  authority  in  favor  of  the  Company,  the  entire 
balance at December 31, 2014 would reduce the Company’s effective tax rate.  The Company does not expect its 
unrecognized  tax  benefits  to  change  significantly  over  the  next  12 months.    The  Company  recognizes  accrued 
interest and penalties related to uncertain tax positions in income tax expense.  As of December 31, 2014 and 2013, 
the Company does not have an accrual for the payment of tax-related interest and penalties. 

The  Company  files  income  tax  returns  in  the  U.S.  federal  jurisdiction,  and  various  state  and  foreign 
jurisdictions.    The  Internal  Revenue  Service  (IRS)  is  not  currently  examining  the  Company’s  U.S.  income  tax 
returns for 2010 through 2013, for which the statute has yet to expire.  In addition, open tax years related to state and 
foreign jurisdictions remain subject to examination. 

As  of  December 31, 2014,  the  Company  has  no  undistributed  earnings  of  foreign  subsidiaries  that  are 
classified  as  permanently  reinvested.  The  Company  expects  to  repatriate  available  non-U.S.  cash  holdings  during 
2015. The Company will utilize its net operating loss carryforward in the U.S. to offset the taxable income generated 
in 2014 in the U.S. as a result of the repatriation and has therefore recognized a deferred income tax benefit equal to 
the  amount  of  the  U.S  deferred  tax  liability  and  a  corresponding  reduction  in  the  deferred  tax  asset  valuation 
allowance. 

60 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

(19) 

Earnings (Loss) Per Common Share 

The  Company  computes  earnings  per  share  using  the  two-class  method,  which  is  an  earnings  allocation 
formula that determines earnings per share for common stock and participating securities. Restricted stock granted 
by the Company is considered a participating security since it contains a non-forfeitable right to dividends.  

Our  potentially  dilutive  securities  include  potential  common  shares  related  to  our  stock  options  and 
restricted stock.  Diluted earnings per share considers the impact of potentially dilutive securities except in periods 
in  which  there  is  a  loss  because  the  inclusion  of  the  potential  common  shares  would  have  an  anti-dilutive  effect.  
Diluted earnings per share excludes the impact of common shares related to our stock options in periods in which 
the option exercise price is greater than the average market price of our common stock for the period.  All potential 
common  shares  were  excluded  from  diluted  earnings  per  share  for  the  year  ended  December 31, 2014  and  2013 
because the effect of inclusion would be anti-dilutive.   

A reconciliation of the weighted average shares outstanding used in the calculation of basic and diluted loss 

per common share is as follows (in thousands): 

  Year ended December 31, 

2014 

2013 

Loss attributable to stockholders: 
Net loss as reported .............................................................................................   $ 
Less dividends declared attributable to restricted award holders ....................  
Net loss allocable to common stockholders ........................................................   $ 

(1,184) 
(53) 
(1,237) 

Loss per common share attributable to stockholders: 

Basic ................................................................................................................   $ 

(0.06) 

Diluted ............................................................................................................   $ 

(0.06) 

$ 

$ 

$ 

$ 

(9,887) 
(45) 
(9,932) 

(0.51) 

(0.51) 

Weighted average shares outstanding – basic .................................................  
Weighted average additional shares assuming 
conversion of potential common shares ........................................................  

19,586 

19,345 

— 

— 

Weighted average shares outstanding – diluted ..............................................  

19,586 

19,345 

(20) 

Segment Information 

The Company is organized into two business groups, the Industrial Group and the Electronics Group.  The 
segments  are  each  managed  separately  because  of  the  distinctions  between  the  products,  services,  markets, 
customers,  technologies,  and  workforce  skills  of  the  segments.    The  Industrial  Group  provides  manufacturing 
services  for  a  variety  of  customers  that  outsource  forged  and  finished  steel  components  and  subassemblies.    The 
Industrial  Group  also  manufactures  high-pressure  closures  and  other  fabricated  products.    The  Electronics  Group 
provides  manufacturing  and  technical  services  as  an  outsourced  service  provider  and  manufactures  complex  data 
storage systems.  Revenue derived from outsourced services for the Industrial Group accounted for 85% and 82% of 
total  net  revenue  in  2014  and  2013,  respectively.    Revenue  derived  from  outsourced  services  for  the  Electronics 
Group accounted for 6% and 7% of total net revenue in 2014 and 2013, respectively.  There was no intersegment net 
revenue recognized for any year presented.  

The  following  table  presents  financial  information  for  the  reportable  segments  of  the  Company  (in 

thousands): 

Net revenue from unaffiliated customers: 
  Industrial Group ................................................................................   $  322,262 
32,514 
  Electronics Group .............................................................................  

$  276,136 
34,578 

$  354,776 

$  310,714 

  Year ended December 31, 

2014 

2013 

61 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

  Year ended December 31, 

2014 

2013 

Gross profit (loss): 

Industrial Group ................................................................................   $ 

  Electronics Group .............................................................................  

42,021 
(3,191) 

$ 

31,638 
(1,585) 

$ 

38,830 

$ 

30,053 

Operating income (loss): 

Industrial Group ................................................................................   $ 

  Electronics Group .............................................................................  
  General, corporate and other .............................................................  

25,160 
(13,479) 
(8,961) 

$ 

20,021 
(21,851)  
(8,558)  

Income (loss) before income taxes: 

Industrial Group ................................................................................   $ 

  Electronics Group .............................................................................  
  General, corporate and other .............................................................  

26,454 
(13,476) 
(9,593) 

$ 

20,985 
(21,858)  
(9,107)  

$ 

2,720 

$ 

(10,388) 

$ 

3,385 

$ 

(9,980) 

Depreciation and amortization: 

Industrial Group ................................................................................   $ 

  Electronics Group .............................................................................  
  General, corporate and other .............................................................  

9,374 
945 
90 

$ 

11,261 
999 
141 

$ 

10,409 

$ 

12,401 

Capital expenditures: 

Industrial Group ................................................................................   $ 

  Electronics Group .............................................................................  
  General, corporate and other .............................................................  

$ 

3,725 
811 
723 

5,259 

$ 

$ 

4,547 
444 
62 

5,053 

December 31, 

2014 

2013 

Total assets: 

Industrial Group ................................................................................   $ 

  Electronics Group .............................................................................  
  General, corporate and other .............................................................  

95,105 
26,874 
7,699 

$  100,593 
29,689 
16,001 

$  129,681 

$  146,283 

Total liabilities: 

Industrial Group ................................................................................   $ 

  Electronics Group .............................................................................  
  General, corporate and other .............................................................  

55,505 
8,697 
18,601 

$ 

54,232 
9,216 
26,583 

$ 

82,793 

$ 

90,031 

The  Company’s  export  sales  from  the  U.S.  totaled  $58,498,000  and  $45,163,000  in  2014  and  2013, 
respectively.    Approximately  $111,177,000  and  $95,392,000  of  net  revenue  in  2014  and  2013,  respectively,  and 
$13,033,000 and $16,656,000 of long lived assets at December(cid:3)31,(cid:3)2014 and 2013, respectively, and net assets of 
$20,388,000 and $20,779,000 at December(cid:3)31,(cid:3)2014 and 2013 relate to the Company’s international operations. 

(21) 

Subsequent Events 

The Credit Facility was amended during the first quarter of 2015 to, among other things, (i) waive certain 
existing  or  potential  events  of  default,  (ii)  limit  total  borrowings  to  $25,000,000,  (iii)  restrict  the  payment  of 
dividends,  (iv)  increase  the  applicable  margin  on  borrowings  which  will  result  in  an  initial  interest  rate  of 
approximately 6% and increasing by 50 basis points beginning June 2015 and each month thereafter to an estimated 

62 

 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
SYPRIS SOLUTIONS, INC. 
NOTES TO CONSOLIDATED FINANCIAL STATEMENTS – CONTINUED 

interest rate of 10% in January 2016, (v) revise the maturity date to January 15, 2016, (vi) revise certain financial 
covenants to include a minimum cumulative free cash flow covenant, (vii) establish minimum excess availability of 
$1,000,000 initially, through May 31, 2015, and then in the amount of $5,000,000 on or before September 30, 2015, 
and (viii) require the Company to raise new capital by securing subordinated debt or divesting certain real property 
or  a  combination  thereof  on  or  before  September  30,  2015  (and,  if  earlier  than  September 30, 2015,  to  maintain 
minimum excess availability of $5,000,000 thereafter). 

In connection with the Amendment, the Company has received the proceeds of subordinated indebtedness 
from Gill Family Capital Management in an amount of $4,000,000.  Gill Family Capital Management is an entity 
controlled by our president and chief executive officer, Jeffrey T. Gill and one of our directors, R. Scott Gill. Gill 
Family  Capital  Management,  Inc.,  Jeffrey  T.  Gill  and  R.  Scott  Gill  are  significant  beneficial  stockholders  in  the 
Company.  The  promissory  note  bears  interest  at  a  rate  of  8.00%  per  year  and  matures  on  April  12,  2016.    All 
principal and interest on the promissory note will be due and payable on the maturity date.  The Board of Directors 
(“Board”) appointed the Audit and Finance Committee of the Board (“Committee”) as an independent committee of 
the Board to review the fairness of and negotiate the terms of the foregoing transactions including the promissory 
note with Gill Family Capital Management.  The Committee reviewed, negotiated and approved the promissory note 
as fair and in the Company’s best interests on March 10, 2015 and the Board subsequently approved the transaction 
upon  the  Committee’s  recommendation.    Gill  Family  Capital  Management,  Jeffrey  T.  Gill  and  R.  Scott  Gill  are 
significant,  long  term  beneficial  stockholders  in  the  Company  and  have  expressed  a  continuing  interest  in 
opportunities that are fair and reasonable to the Company and to the Gill family. 

On March 26, 2015, the Company amended the vesting dates of certain outstanding restricted stock awards, 
including  awards  held  by  our  named  executive  officers;  their  original  vesting  dates  of  March 31, 2015  and 
April 1, 2015, have been revised to October 1, 2015. 

63 

 
 
Item 9.  Changes in and Disagreements With Accountants on Accounting and Financial Disclosure 

None. 

Item 9A.  Controls and Procedures 

An  evaluation  was  performed  under  the  supervision  and  with  the  participation  of  the  Company’s 
management, including the President and Chief Executive Officer (the CEO) and the Chief Financial Officer (the 
CFO),  of  the  effectiveness  of  the  design  and  operation  of  the  Company’s  disclosure  controls  and  procedures,  as 
defined  in  Rules 13a-15(e)  and  15d-15(e)  of  the  Securities  Exchange  Act  of  1934.  Based  on  that  evaluation,  the 
Company’s  management,  including  the  CEO  and  CFO,  concluded  that  the  Company’s  disclosure  controls  and 
procedures were effective as of the end of the period covered by this report.  

Management’s Report on Internal Control over Financial Reporting 

The management of Sypris Solutions, Inc. is responsible for establishing and maintaining adequate internal 
control  over  financial  reporting,  as  such  term  is  defined  in  Exchange  Act  Rules  13a-15(f)  and  15d-15(f). 
Management’s report on internal control over financial reporting is included in Part II, Item 8 of this Annual Report 
on Form 10-K.   

Changes in Internal Control over Financial Reporting 

There were no changes in our internal control over financial reporting that occurred during the quarter ended 
December 31, 2014, that have materially affected, or are reasonably likely to materially affect, our internal control over 
financial reporting. 

Item 9B.  Other Information 

None. 

64 

 
 
Item 10.  Directors, Executive Officers and Corporate Governance 

PART III 

The  information  required  herein  is  incorporated  by  reference  from  sections  of  the  Company’s  Proxy 
Statement  titled  “Section  16(a)  Beneficial  Ownership  Reporting  Compliance,”  “Governance  of  the  Company  –
Committees of the Board of Directors,” “Governance of the Company – Audit and Finance Committee,” “Proposal 
One, Election of Directors,” and “Executive Officers,” which Proxy Statement will be filed with the Securities and 
Exchange Commission pursuant to instruction G(3) of the General Instructions to Form 10-K. 

The Company has adopted a Code of Conduct that applies to all of its directors, officers (including its chief 
executive  officer,  chief  financial  officer,  chief  accounting  officer  and  any  person  performing  similar  functions)  and 
employees.  The  Company  has  made  the  Code  of  Conduct,  and  will  make  any  amendments  and  waivers  thereto, 
available on its website at www.sypris.com. 

Item 11.  Executive Compensation 

The  information  required  herein  is  incorporated  by  reference  from  sections  of  the  Company’s  Proxy 
Statement titled “2014 Director Compensation,” “Governance of the Company,” “Summary Compensation Table,” 
and “Outstanding Equity Awards at Fiscal Year-End 2014,” which Proxy Statement will be filed with the Securities 
and Exchange Commission pursuant to instruction G(3) of the General Instructions to Form 10-K. 

Item 12.  Security Ownership of Certain Beneficial Owners and Management and Related Stockholder 
Matters 

The  information  required  herein  is  incorporated  by  reference  from  the  section  of  the  Company’s  Proxy 
Statement titled “Stock Ownership of Certain Beneficial  Owners and Management,” which Proxy Statement will be 
filed with the Securities and Exchange Commission pursuant to instruction G(3) of the General Instructions to Form 
10-K. 

Equity Compensation Plan Information  

The  following  table  provides  information  as  of  December 31, 2014  with  respect  to  shares  of  Sypris 

common stock that may be issued under our equity compensation plans.  

Plan Category 

Equity Compensation Plans Approved by 

Stockholders ...............................................

Equity Compensation Plans Not Approved 

by Stockholders ..........................................
Total ................................................................

Number of Securities 
To be Issued Upon 
Exercise of 
Outstanding Options 
(a)  

Weighted Average 
Exercise Price of 
Outstanding 
Options (b)  

Number of Securities 
Remaining Available For 
Future Issuance Under 
Equity Compensation 
Plans (Excluding 
Securities Reflected in 
Column (a)) (c)  

1,056,000(1) $ 

—  
1,056,000 $ 

3.72  

—  
3.72  

1,052,021(2)

—    
1,052,021 

(1)  Consists of (a) 18,000 outstanding options under the 2004 Equity Plan, (c) and 1,038,000 outstanding options 

under the 2010 Omnibus Plan.  

 (2)  Shares remaining available for issuance under the 2010 Omnibus Plan.  

65 

 
 
 
 
  
 
  
  
 
 
 
 
 
  
  
 
Item 13.  Certain Relationships and Related Transactions, and Director Independence 

The  information  required  herein  is  incorporated  by  reference  from  the  sections  of  the  Company’s  Proxy 
Statement  titled  “Governance  of  the  Company  –  Transactions  with  Related  Persons”  and  “Governance  of  the 
Company  –  Independence,”  which  Proxy  Statement  will  be  filed  with  the  Securities  and  Exchange  Commission 
pursuant to instruction G(3) of the General Instructions to Form 10-K. 

Item 14.  Principal Accounting Fees and Services 

The  information  required  herein  is  incorporated  by  reference  from  the  section  of  the  Company’s  Proxy 
Statement  titled  “Relationship  with  Independent  Public  Accountants,”  which  Proxy  Statement  will  be  filed  with  the 
Securities and Exchange Commission pursuant to instruction G(3) of the General Instructions to Form 10-K. 

66 

 
 
 
PART IV 

Item 15.  Exhibits and Financial Statement Schedules 

(a)  The following documents are filed as part of this Annual Report on Form 10-K: 

1.  Financial Statements 

The financial statements as set forth under Item 8 of this Annual Report on Form 10-K are included. 

2.  Exhibits 

  Exhibit 
  Number 

  3.1 

  3.2 

  4.1 

  10.1 

  10.1.1 

  10.1.2 

  10.2 

  10.2.1 

Description 

Certificate  of  Incorporation  of  the  Company  (incorporated  by  reference  to  Exhibit  3.1  to  the 
Company’s  Form  10-Q  for  the  quarterly  period  ended  June  30,  2004  filed  on  August  3,  2004 
(Commission File No. 000-24020)). 

Amended  and  Restated  Bylaws  of  the  Company  (incorporated  by  reference  to  Exhibit  3.2  to  the 
Company’s Form 8-K filed October 31, 2011 (Commission File No. 000-24020)). 

Specimen common stock certificate (incorporated by reference to Exhibit 4.1 to the Company’s Form 
10-K for the fiscal year ended December 31, 1998 filed on March 5, 1999 (Commission File No. 000-
24020)). 

Revolving Credit and Security Agreement between PNC Bank, National Association, Sypris Solutions, 
Inc.,  Sypris  Technologies,  Inc.,  Sypris  Electronics,  LLC,  Sypris  Data  Systems,  Inc.,  Sypris 
Technologies  Marion,  LLC,  Sypris  Technologies  Kenton,  Inc.  and  Sypris  Technologies  Mexican 
Holdings, LLC dated as of May 12, 2011 (incorporated by reference to Exhibit 10.1 to the Company’s 
Form 10-Q filed on August 9, 2011 (Commission File No. 000-24020)). 

Joinder and Amendment No. 1 to Loan Documents between PNC Bank, National Association, Sypris 
Solutions, Inc., Sypris Technologies, Inc., Sypris Electronics, LLC, Sypris Data Systems, Inc., Sypris 
Technologies  Marion,  LLC,  Sypris  Technologies  Kenton,  Inc.,  Sypris  Technologies  Mexican 
Holdings,  LLC,  Sypris  Technologies  Northern,  Inc.,  Sypris  Technologies  Southern,  Inc.  and  Sypris 
Technologies International, Inc. dated as of February 10, 2015. 

Amendment  No.  2  to  Loan  Documents  between  PNC  Bank,  National  Association,  Sypris  Solutions, 
Inc.,  Sypris  Technologies,  Inc.,  Sypris  Electronics,  LLC,  Sypris  Data  Systems,  Inc.,  Sypris 
Technologies  Marion,  LLC,  Sypris  Technologies  Kenton,  Inc.,  Sypris  Technologies  Mexican 
Holdings,  LLC,  Sypris  Technologies  Northern,  Inc.,  Sypris  Technologies  Southern,  Inc.  and  Sypris 
Technologies International, Inc. dated as of March 12, 2015. 

Promissory  Note  between  Gill  Family  Capital  Management,  Inc.,  Sypris  Solutions,  Inc.,  Sypris 
Technologies, Inc., Sypris Electronics, LLC, Sypris Data Systems, Inc., Sypris Technologies Marion, 
LLC,  Sypris  Technologies  Kenton,  Inc.,  Sypris  Technologies  Mexican  Holdings,  LLC,  Sypris 
Technologies  Northern,  Inc.,  Sypris  Technologies  Southern,  Inc.  and  Sypris  Technologies 
International, Inc. dated as of March 12, 2015. 

Security  Agreement  between  Sypris  Solutions,  Inc.,  Sypris  Technologies,  Inc.,  Sypris  Electronics, 
LLC, Sypris Data Systems, Inc., Sypris Technologies Marion, LLC, Sypris Technologies Kenton, Inc., 
Sypris  Technologies  Mexican  Holdings,  LLC,  Sypris  Technologies  Northern,  Inc.,  Sypris 
Technologies  Southern,  Inc.  and  Sypris  Technologies  International,  Inc.  and  Gill  Family  Capital 
Management, Inc., dated as of March 12, 2015. 

67 

 
 
 
 
 
 
 
  Exhibit 
  Number 

  10.3 

  10.3.1 

  10.3.2 

  10.4* 

  10.5* 

  10.6* 

  10.7* 

  10.8* 

  10.9* 

  10.10* 

  10.11* 

  10.12* 

  10.13 

Description 

Lease  between  John  Hancock  Mutual  Life  Insurance  Company  and  Honeywell,  Inc.  dated 
April 27, 1979; related Notice of Assignment from John Hancock Mutual Life Insurance Company to 
Sweetwell  Industrial  Associates,  L.P.,  dated  July  10,  1986;  related  Assignment  and  Assumption  of 
Lease  between  Honeywell,  Inc.  and  Defense  Communications  Products  Corporation  (prior  name  of 
Group Technologies Corporation) dated May 21, 1989; and related Amendment I to Lease Agreement 
between  Sweetwell  Industries  Associates,  L.P.  and  Group  Technologies  Corporation  dated 
October 25, 1991, regarding Tampa industrial park property (incorporated by reference to Exhibit 10.2 
to  the  Company’s  Registration  Statement  on  Form  S-1  filed  May  18,  1994  (Registration  No.  33-
76326)). 

Agreement  related  to  Fifth  Renewal  of  Lease  between  Sweetwell  Industries  Associates,  L.P.  and 
Group  Technologies  Corporation  dated  October  12,  2006,  regarding  Tampa  industrial  park  property 
(incorporated  by  reference  to  Exhibit  10.8.2  to  the  Company’s  Form  10-K  for  the  fiscal  year  ended 
December 31, 2006 filed on March 14, 2007 (Commission File No. 000-24020)). 

Agreement  related  to  Sixth  Renewal  of  Lease  between  Sweetwell  Industries  Associates,  L.P.  and 
Group  Technologies  Corporation  dated  August  13,  2008,  regarding  Tampa  industrial  park  property 
(incorporated by reference to Exhibit 10.1 to the Company’s Form 10-Q for the quarterly period ended 
September 28, 2008 filed on November 5, 2008 (Commission File No. 000-24020)). 

Sypris  Solutions,  Inc.  Independent  Directors’  Stock  Option  Plan  as  Amended  and  Restated  effective 
February  26,  2002  (incorporated  by  reference  to  Exhibit  4.5  to  the  Company’s  Form  S-8  filed  on 
May 9, 2002 (Registration No. 333-87882)). 

Sypris  Solutions,  Inc.,  Directors  Compensation  Program  As  Amended  and  Restated  Effective 
February 24, 2004 and as amended December 15, 2004, (incorporated by reference to Exhibit 10.1 to 
the Company’s Form 8-K filed on December 21, 2004 (Commission File No. 000-24020)). 

Sypris Solutions, Inc. Directors Compensation Program adopted on September 1, 1995 Amended and 
Restated on December 17, 2008 (incorporated by reference to Exhibit 10.17 to the Company’s Form 
10-K for the fiscal year ended December 31, 2008 filed on March 31, 2009 (Commission File No. 000-
24020)). 

2004 Sypris Equity Plan effective as of April 27, 2004 (incorporated by reference to Exhibit 10.1 to the 
Company’s  Form  10-Q  for  the  quarterly  period  ended  March  31,  2004  filed  on  April  30,  2004 
(Commission File No. 000-24020)). 

2010 Sypris Omnibus Plan effective as of May 11, 2010 (incorporated by reference to Exhibit 10.1 to 
the Company’s Registration Statement on Form S-8 filed on May 19, 2010 (Commission File No. 333-
166951)). 

Amended  Executive  Long-Term  Incentive  Program  and  Alternate  Form  of  Executive  Long-Term 
Incentive Award Agreements for Grants to Executive Officers and Other Key Employees (incorporated 
by reference to Exhibit 10.10 to the Company’s Form 10-Q filed on August 5, 2005 (Commission File 
No. 000-24020)). 

Amended 2010 Executive Long-Term Incentive Program and Alternate Form of Executive Long-Term 
Incentive  Award  Agreements  for  Grants  to  Executive  Officers  (incorporated  by  reference  to  Exhibit 
10.1 to the Company’s Form 10-Q filed on May 18, 2010 (Commission File No. 000-24020)). 

Executive  Equity  Repurchase  Agreement  dated  December 20, 2011  (incorporated  by  reference  to 
Exhibit  10.19  to  the  Company’s  Form  10-K  filed  on  March 13, 2012  (Commission  File  No.  000-
24020)). 

Form  of  Employment  Agreement  between  Sypris  Solutions,  Inc.  and  participants  in  the  Sypris 
Solutions, Inc. Executive Long-Term Incentive Program for 2015 dated as of March 5, 2015. 

Preliminary  Settlement  Agreement  between  Sypris  Solutions,  Inc,  and  Dana  Corporation  (Debtor  in 
Possession) dated May 10, 2006 (incorporated by reference to Exhibit 10.1 to the Company’s Form 8-
K filed on May 10, 2006 (Commission File No. 000-24020)).  

68 

 
 
  Exhibit 
  Number 

  10.14 

  10.15 

  16.1 

Description 

Settlement  Agreement  with  Dana  Corporation  signed  on  July  24,  2007  and  effective  as  of 
August 7, 2007,  replaces  redacted  copy  of  Settlement  Agreement  with  Dana  Corporation  signed  on 
July  24,  2007  and  effective  as  of  August  7,  2007  (incorporated  by  reference  to  Exhibit  10.1  to  the 
Company’s Form 10-Q filed on August 7, 2008 (Commission File No. 000-24020)). 

Redacted copy of Supply Agreement with Dana Corporation signed on July 24, 2007 and effective as 
of August  7, 2007  (incorporated  by  reference  to Exhibit  10.2  to  the  Company’s  Form  10-Q filed  on 
November 2, 2007 (Commission File No. 000-24020)). 

Letter  from  Ernst  &  Young  LLP  addressed  to  the  Securities  and  Exchange  Commission,  dated 
June 12, 2014  (incorporated  by  reference  to  Exhibit  16.1  to  the  Company’s  Form  8-K  filed  on 
June 12, 2014 (Commission File No. 000-24020)). 

21 

Subsidiaries of the Company 

  23.1 

Consent of Crowe Horwath LLP 

  23.2 

Consent of Ernst & Young LLP 

  31.1 

CEO certification pursuant to Section 302 of Sarbanes - Oxley Act of 2002. 

  31.2 

CFO certification pursuant to Section 302 of Sarbanes - Oxley Act of 2002. 

32 

CEO and CFO certification pursuant to 18 U.S.C. Section 1350, as adopted pursuant to Section 906 of 
the Sarbanes - Oxley Act of 2002. 

  101.INS  XBRL Instance Document 

  101.SCH  XBRL Taxonomy Extension Schema Document 

  101.CAL  XBRL Taxonomy Extension Calculation Linkbase Document 

  101.DEF  XBRL Taxonomy Extension Definition Linkbase Document 

  101.LAB  XBRL Taxonomy Extension Label Linkbase Document 

  101.PRE  XBRL Taxonomy Extension Presentation Linkbase Document 

*  Management contract or compensatory plan or arrangement. 

69 

 
 
 
 
SIGNATURES 

Pursuant to the requirements of Section 13 or 15(d) of the Securities Exchange Act of 1934, the registrant 
has  duly  caused  this  Annual  Report  to  be  signed  on  its  behalf  by  the  undersigned,  thereunto  duly  authorized,  on 
March 31, 2015. 

SYPRIS SOLUTIONS, INC. 
(Registrant) 

/s/ Jeffrey T. Gill 
(Jeffrey T. Gill) 
President and Chief Executive Officer 

Pursuant to the requirements of the Securities Exchange Act of 1934, this report has been signed below by 

the following persons on behalf of the registrant and in the capacities indicated on March 31, 2015: 

/s/ Robert E. Gill 
(Robert E. Gill) 

/s/ Jeffrey T. Gill 
(Jeffrey T. Gill) 

/s/ Anthony C. Allen 
(Anthony C. Allen) 

/s/ Rebecca R. Eckert 
(Rebecca R. Eckert) 

/s/ John F. Brinkley 
(John F. Brinkley) 

/s/ Gary L. Convis 
(Gary L. Convis) 

/s/ William G. Ferko 
(William G. Ferko) 

/s/ R. Scott Gill 
(R. Scott Gill) 

/s/ William L. Healey 
(William L. Healey) 

/s/ Robert F. Lentz 
(Robert F. Lentz) 

/s/ Sidney R. Petersen 
(Sidney R. Petersen) 

/s/ Robert Sroka 
(Robert Sroka) 

Chairman of the Board 

President, Chief Executive Officer and Director 

Vice President and Chief Financial Officer 
(Principal Financial Officer) 

Controller  
(Principal Accounting Officer) 

Director 

Director 

Director 

Director 

Director 

Director 

Director 

Director 

70 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
Use of Non-GAAP Financial Information:  

To supplement our consolidated financial statements presented on a GAAP basis, Sypris Solutions, Inc. 
uses  non-GAAP  financial  measures.    We  believe  non-GAAP  financial  measures  are  appropriate  to 
enhance an overall understanding of our past financial performance and also our prospects for the future.  
These  adjustments  to  our  current  period  GAAP  results  are  made  with  the  intent  of  providing  both 
management  and  investors  a  more  complete  understanding  of  the  Company’s  underlying  operational 
results  and  trends  and our  marketplace  performance.    The  presentation  of  this  additional  information  is 
not meant to be considered in isolation or as a substitute for financial measures prepared in accordance 
with generally accepted accounting principles in the United States.  

RECONCILIATION OF FREE CASH FLOW 
(in thousands) 

  Year Ended December 31, 

2014 

2013 

(Unaudited) 

Consolidated Cash Flow Statement: 
Cash flows from operating activities: 

Net cash provided by (used in) operating activities ....................................................   $ 

3,045 

$ 

(293) 

Cash flows from investing activities: 

Capital expenditures ......................................................................................................  
Proceeds from sale of assets ........................................................................................  

(5,259) 
30 

(5,053) 
2,265 

Net cash used in investing activities ..........................................................................  

(5,229) 

(2,788) 

Cash flows from financing activities: 

Net change in debt under Credit Facility .......................................................................  
Common stock repurchases ..........................................................................................  
Indirect repurchase of shares for minimum statutory withholdings  ...............................  
Cash dividends paid ......................................................................................................  
Proceeds from issuance of common stock ....................................................................  

(7,000) 
(426) 
(429) 
(1,635) 
3 

5,000 
(36) 
(657) 
(1,216) 
— 

Net cash (used in) provided by financing activities ....................................................  

(9,487) 

3,091 

Net (decrease) increase in cash and cash equivalents .....................................................  

(11,671) 

10 

Cash and cash equivalents at beginning of period ............................................................  

18,674 

18,664 

Cash and cash equivalents at end of period .....................................................................   $ 

7,003 

$  18,674 

Free Cash Flow – Industrial Group: 
Cash flows from operating activities: 

Industrial Group .............................................................................................................   $  22,748 
(10,815) 
Electronics Group ..........................................................................................................  
(8,888) 
General, corporate and other.........................................................................................  

$  20,567 
(14,060) 
(6,800) 

Net cash provided by (used in) operating activities ....................................................  

3,045 

(293) 

Capital expenditures: 

Industrial Group .............................................................................................................  
Electronics Group ..........................................................................................................  
General, corporate and other.........................................................................................  

(3,726) 
(811) 
(722) 

(4,547) 
(444) 
(62) 

Capital expenditures ..................................................................................................  

(5,259) 

(5,053) 

Net cash provided by operating activities – Industrial Group ............................................  
Capital expenditures – Industrial Group ............................................................................  

22,748 
(3,726) 

20,567 
(4,547) 

Free cash flow – Industrial Group ..................................................................................   $  19,022 

$  16,020 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
RECONCILIATION OF EBITDA 
(in thousands) 

  Year Ended December 31, 

2014 

2013 

(Unaudited) 

Net loss .............................................................................................................................   $ 
Income tax (benefit) expense ............................................................................................  
Interest expense, net .........................................................................................................  

(1,184) 
4,569 
617 

$ 

EBIT ...........................................................................................................................  

4,002 

(9,887) 
(93) 
522 

(9,458) 

Depreciation and amortization...........................................................................................  

10,409 

12,401 

EBITDA ......................................................................................................................   $  14,411 

$ 

2,943 

Net income (loss): 

Industrial Group .............................................................................................................   $  21,998 
(13,486) 
Electronics Group ..........................................................................................................  
(9,696) 
General, corporate and other.........................................................................................  

$  18,774 
(21,875) 
(6,786) 

  $ 

(1,184) 

$ 

(9,887) 

Income tax expense (benefit): 

Industrial Group .............................................................................................................   $ 
Electronics Group ..........................................................................................................  
General, corporate and other.........................................................................................  

4,456 
11 
102 

$ 

2,211 
17 
(2,321) 

  $ 

4,569 

$ 

(93) 

Interest expense, net: 

Industrial Group .............................................................................................................   $ 
Electronics Group ..........................................................................................................  
General, corporate and other.........................................................................................  

$ 

(19) 
(2) 
638 

(47) 
— 
569 

  $ 

617 

$ 

522 

Depreciation and amortization: 

Industrial Group .............................................................................................................   $ 
Electronics Group ..........................................................................................................  
General, corporate and other.........................................................................................  

9,373 
945 
91 

$  11,261 
999 
141 

  $  10,409 

$  12,401 

EBITDA: 

Industrial Group .............................................................................................................   $  35,808 
(12,532) 
Electronics Group ..........................................................................................................  
(8,865) 
General, corporate and other.........................................................................................  

$  32,199 
(20,859) 
(8,397) 

  $  14,411 

$ 

2,943 

Net revenue: 

Industrial Group .............................................................................................................   $  322,262 
32,514 
Electronics Group ..........................................................................................................  
— 
General, corporate and other.........................................................................................  

$  276,136 
34,578 
— 

  $  354,776 

$  310,714 

EBITDA as a percentage of revenue – Industrial Group:   

Net revenue – Industrial Group .....................................................................................   $  322,262 
35,808 
EBITDA – Industrial Group ............................................................................................  

$  276,136 
32,199 

  EBITDA as a percentage of revenue ......................................................................  

11.1% 

11.7% 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
 
 
 
 
 
 
RECONCILIATION OF INDUSTRIAL GROUP’S RETURN ON NET ASSETS (RONA) 
(in thousands) 

  Year Ended December 31, 

2014 

2013 

(Unaudited) 

Net income (loss): 

Industrial Group .............................................................................................................   $  21,998 
(13,486) 
Electronics Group ..........................................................................................................  
(9,696) 
General, corporate and other.........................................................................................  

$  18,774 
(21,875) 
(6,786) 

  $ 

(1,184) 

$ 

(9,887) 

Total current assets: 

Industrial Group .............................................................................................................   $  59,664 
22,959 
Electronics Group ..........................................................................................................  
6,743 
General, corporate and other.........................................................................................  

$  55,809 
25,627 
15,596 

  $  89,366 

$  97,032 

Property, plant and equipment, net: 

Industrial Group .............................................................................................................   $  33,118 
3,724 
Electronics Group ..........................................................................................................  
812 
General, corporate and other.........................................................................................  

$  40,642 
3,858 
183 

  $  37,654 

$  44,683 

Total current liabilities: 

Industrial Group .............................................................................................................   $  48,014 
8,186 
Electronics Group ..........................................................................................................  
18,602 
General, corporate and other.........................................................................................  

$  49,529 
8,378 
2,583 

  $  74,802 

$  60,490 

Total net assets – Industrial Group: 

Total current assets – Industrial Group .........................................................................   $  59,664 
33,118 
Property, plant and equipment, net – Industrial Group ..................................................  
(48,014) 
Total current liabilities – Industrial Group ......................................................................  

$  55,809 
40,642 
(49,529) 

  $  44,768 

$  46,922 

RONA – Industrial Group: 

Net income – Industrial Group .......................................................................................   $  21,998 
44,768 
Total net assets – Industrial Group ................................................................................  

$  18,774 
46,922 

  RONA .....................................................................................................................  

49.1% 

40.0% 

 
 
 
 
 
 
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
   
 
 
 
 
 
 
 
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(cid:18)(cid:381)(cid:396)(cid:393)(cid:381)(cid:396)(cid:258)(cid:410)(cid:286)(cid:3)(cid:24)(cid:349)(cid:396)(cid:286)(cid:272)(cid:410)(cid:381)(cid:396)(cid:455)

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ROBERT E. GILL (4)
Chairman of the Board

JEFFREY T. GILL (4)
President & CEO

R. SCOTT GILL
Private Investor

JOHN F. BRINKLEY (3  , 1)
Retired General Manager
North American Automotive
Operations Export Sales
Ford Motor Company

GARY L. CONVIS (2)
Senior Advisor
Bloom Energy Corporation,
a provider of solid oxide fuel
cell technology

WILLIAM G. FERKO (1, 3)
Private Investor & Consultant

WILLIAM L. HEALEY (1  , 2)
Private Investor & Consultant

ROBERT F. LENTZ
President 
Cyber Security Strategies, LLC,
a global cyber security consulting firm

SIDNEY R. PETERSEN (2)
Retired Chairman & CEO
Getty Oil, Inc.

ROBERT SROKA (2  , 3)
Partner
Rockland Advisory Group, LLC,
an investment banking firm

(1) Member of Compensation Committee
(2) Member of Audit and Finance Committee
(3) Member of Nominating and Governance Committee
(4) (cid:40)(cid:91)(cid:72)(cid:70)(cid:88)(cid:87)(cid:76)(cid:89)(cid:72)(cid:3)(cid:50)(cid:73)(cid:191)(cid:70)(cid:72)(cid:85)
    Committee Chairman

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ANTHONY C. ALLEN
Vice President & CFO

JOHN R. MCGEENEY
Vice President, General Counsel
and Secretary

RICHARD L. DAVIS
Senior Vice President

PAUL G. LAROCHELLE
Vice President, Sypris Solutions,
and President, Sypris Technologies

JOHN J. WALSH
Vice President, Sypris Solutions,
and President, Sypris Electronics

Corporate Headquarters
Sypris Solutions, Inc.
101 Bullitt Lane
Suite 450
Louisville, KY 40222
Phone: (502) 329-2000
Fax: (502) 329-2036

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The Annual Meeting of Stockholders will be
held on Tuesday, May 5, 2015, at 10:00 a.m.
at 101 Bullitt Lane, Lower Level Seminar
Room, Louisville, Kentucky.

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The common stock of Sypris trades on the 
NASDAQ Global Market under the symbol SYPR.

The Sypris Form 10-K for fiscal 2014 and other 
reports filed with the Securities and Exchange
Commission are available electronically at 
www.sypris.com/proxymaterials.

Inquiries and requests regarding this annual report
and other stockholder questions should be directed to:

Sypris Solutions, Inc.
Attention: Lynn Hampton
101 Bullitt Lane
Suite 450
Louisville, KY 40222
Email: ir@sypris.com

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Computershare
P.O. Box 43078
Providence, RI 02940
Phone: (800) 622-6757

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Crowe Horwath LLP
9600 Brownsboro Road
Suite 400
Louisville, KY 40241
Phone: (502) 326-3996
Fax: (502) 420-4400

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Hogan Lovells US LLP
Columbia Square
555 Thirteenth Street, NW
Washington, DC 20004
Phone: (202) 637-5600
Fax: (202) 637-5910

 
 
 
101 Bullitt Lane, Suite 450 | Louisville, Kentucky 40222
Phone: (502) 329-2000 | Fax: (502) 329-2036
www.sypris.com

Sypris Electronics LLC
10901 North McKinley Drive | Tampa, Florida 33612
Phone: (813) 972-6000 | Fax: (813) 972-6704

Sypris Technologies Inc.
101 Bullitt Lane, Suite 205 | Louisville, Kentucky 40222
Phone: (502) 420-1222 | Fax: (502) 420-1232