VISKASE COMPANIES, INC.
ANNUAL REPORT 2011
This report has been prepared in accordance with Section 4.19 of the Indenture dated
as of December 21, 2009 among Viskase Companies, Inc. (the “Company”) and U.S.
Bank National Association as trustee and as collateral agent (the “Trustee”).
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VISKASE COMPANIES, INC.
Annual Report - 2011
Table of Contents
Section 1.
Cautionary Statement Regarding Forward-Looking
Statements
Section 2.
Risk Factors
Section 3.
Section 4.
Management's Discussion and Analysis of Financial
Condition and Results of Operations
Consolidated Financial Statements of Viskase
Companies, Inc. and Subsidiaries
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4
10
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SECTION 1.
CAUTIONARY STATEMENT REGARDING FORWARD-LOOKING STATEMENTS
This report includes “forward-looking statements.” Forward-looking statements are those that do not
relate solely to historical fact. Forward-looking statements in this report are made pursuant to the safe
harbor provisions of the Private Securities Litigation Reform Act of 1995. These statements relate to
future events or our future financial performance and implicate known and unknown risks, uncertainties
and other factors that may cause the actual results, performances or levels of activity of our business or
our industry to be materially different from that expressed or implied by any such forward-looking
statements and are not guarantees of future performance. They include, but are not limited to, any
statement that may predict, forecast, indicate or imply future results, performance, achievements or
events. In some cases, you can identify forward-looking statements by use of words such as “believe,”
“anticipate,” “expect,” “estimate,” “intend,” “project,” “plan,” “will,” “would,” “could,” “predict,” “propose,”
“potential,” “may” or words or phrases of similar meaning. Statements concerning our financial position,
business strategy and measures to implement that strategy, including changes to operations,
competitive strengths, goals, plans, references to future success and other similar matters are forward-
looking statements. Although it is not possible to identify all of the factors that may affect our financial
position, business strategy and measures to implement that strategy, such factors may include, among
others, the following:
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our ability to meet liquidity requirements and to fund necessary capital expenditures;
the strength of demand for our products, prices for our products and changes in overall demand;
• market and industry conditions and changes in the relative market shares of industry participants;
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consumption patterns and consumer preferences in our markets;
the effects of competition;
our ability to realize operating improvements and anticipated cost savings;
pending or future legal proceedings and regulatory matters, or the impact of any adverse outcome
of any currently pending or future litigation on the adequacy of our reserves, our financial condition
or the ability to sell our products;
general economic conditions and their effect on our business both in the United States and in
global markets;
• continued expansion of the middle class and an increasing shift towards protein-rich diets in the
emerging markets in which we compete;
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changes in the cost or availability of raw materials and changes in other costs;
pricing pressures for our products;
the cost of and compliance with environmental laws and other governmental regulations;
our ability to engage in capital markets transactions;
our ability to protect our intellectual property; and
our ability to implement our strategy for the future, including capitalizing on opportunities that may
be presented to and pursued by us.
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SECTION 2. RISK FACTORS
You should read the following risk factors related to our business carefully in connection with evaluating
our business. While we believe we have identified and discussed below the key risk factors affecting
our business, there may be additional risks and uncertainties that are not presently known or that are
not currently believed to be significant that may adversely affect our business, performance or financial
condition in the future.
We face competitors that are better capitalized than we are, and the continuous-flow nature of
the casings manufacturing process forces competitors to compete based on price in order to
maintain volume, which could adversely affect our revenues and results.
We face competition in the United States and internationally from competitors that may have
substantially greater financial resources than we have. The cellulosic casings industry includes
competitors that are larger and better capitalized than we are. Currently, our primary competitors
include Viscofan, S.A., Kalle Nalo GmbH, and VT Holding Group, although new competitors could enter
the market or competing products could be introduced. Although prices for small diameter cellulosic
casings have experienced annual increases in recent years, and we believe that the current output in
our industry is generally in balance with global demand and that levels of capacity utilization are high,
the continuous-flow nature of the casings manufacturing process has historically required competitors in
our industry to compete based on price in order to maintain volume, which could result in lower pricing
in future years. We attempt to differentiate our products on the basis of product quality and
performance, product development, service, sales and distribution, but we and competitors in our
industry have used price as a competitive factor in an attempt to obtain greater volumes. If prices
decline, we may not be able to achieve profitability, whereas certain of our competitors who are better
capitalized may be positioned to absorb such price declines. Any of these factors could result in a
material reduction of our revenue, gross profit margins and operating results.
Deteriorations of national and global general economic conditions or disruptions in credit and
other financial markets could adversely affect our business.
Our results of operations are affected by many economic factors, including the strength of economic
conditions and level of economic development in the markets in which we operate. Deterioration of
national and global economic conditions or disruptions in credit and other financial markets could result
in a number of adverse effects to our business and our results of operations, including, among other
things:
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making it more difficult or costly for us to obtain financing for our operations;
impairing the financial condition of some of our customers or suppliers, thereby increasing bad
debts or non-performance;
negatively impacting the demand for protein products, which could result in a reduction of sales,
operating income and cash flows; and
impairing the financial viability of our insurers.
We receive our raw materials from a limited number of suppliers, and problems with our
suppliers could impair our ability to meet our customers’ product demands.
Our principal raw materials, paper and pulp, constitute an important aspect and cost factor of our
operations. We generally purchase our paper and pulp from a single source or a small number of
suppliers. Any inability of our suppliers to timely deliver raw materials or any unanticipated adverse
change in our suppliers could be disruptive and costly to us. Our inability to obtain raw materials from
our suppliers would require us to seek alternative sources. These alternative sources may not be
adequate for all of our raw material needs, nor may adequate raw material substitutes exist in a form
that our processes could be modified to use. These risks could materially and adversely affect our
sales volume, revenues, costs of goods sold and, ultimately, profit margins.
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Our failure to efficiently respond to industry changes in casings technology could jeopardize
our ability to retain our customers and maintain our market share.
We and other participants in our industry have considered alternatives to cellulosic casings for many
years. As resin technology improves or other technologies develop, alternative casings or other
manufacturing methods may be developed that threaten the long-term sustainability and profitability of
our cellulosic casings, which is our core product, and our fibrous casings. Our failure to anticipate,
develop or efficiently and timely integrate new technologies that provide viable alternatives to cellulosic
casings, including plastic and film alternatives, may cause us to lose customers and market share to
competitors integrating such technologies, which, in turn, would negatively impact our revenues and
operating results.
Sales of our products could be negatively affected by problems or concerns with the safety and
quality of food products.
We could be adversely affected if consumers in the food markets were to lose confidence in the safety
and quality of meat or poultry products, particularly with respect to processed meat or poultry products
for which casings are used, such as hot dogs, deli meats and sausages. Outbreaks of, or even adverse
publicity about the possibility of, diseases such as avian influenza and “mad cow disease,” food-borne
pathogens such as E. coli and listeria and any other food safety problems or concerns relating to meat
and poultry products may discourage consumers from buying such products. These risks could also
result in additional governmental regulations, or cause production and delivery disruptions or product
recalls. Each of these risks could adversely affect the demand for our products, and consequently, our
sales volumes and revenues.
Changing dietary trends and consumer preferences could weaken the demand for our products.
Various medical studies detailing the health-related attributes of particular foods, including meat and
poultry products, affect the purchasing patterns, dietary trends and consumption preferences of
consumers. These patterns, trends and preferences are routinely changing. For example, general
dietary concerns about meat products, such as the cholesterol, calorie, sodium and fat content of such
products, could result in reduced demand for such products, which would, in turn, cause a reduction in
the demand for our products and a decrease in our sales volume and revenue.
Our facilities are capital intensive, and we may not be able to obtain financing to fund necessary
capital expenditures.
Our business is capital intensive. We operate seven manufacturing facilities, ten distribution centers
and two service centers as part of our business. We are required to make substantial capital
expenditures and substantial repair and maintenance expenditures to maintain, repair, upgrade and
expand existing equipment and facilities to keep pace with competitive developments. In addition, we
are required to invest in technological advances to maintain compliance with safety standards and
environmental laws or regulations. We spent approximately $37.3 million for capital expenditures in
2011 and expect to spend approximately $29.4 million in 2012. Depending on our use of cash and
other liquidity considerations, we may be required to obtain additional financing to fund future capital
expenditures. If we need to obtain additional funds, we may not be able to do so on terms favorable to
us, or at all, which would ultimately negatively affect our production and operating results.
Business interruptions at any of our production facilities could increase our operating costs,
decrease our sales or cause us to lose customers.
The reliability of our production facilities is critical to the success of our business. In recent years, we
have streamlined our production capacity to be better aligned with our sales volumes. At current
operating levels, we have little or no excess production capacity for certain products. If the operations
of any of our manufacturing facilities were interrupted or significantly delayed for any reason, including
labor stoppages, we may be unable to shift production to another facility without incurring a significant
drop in production. Such a drop in production would negatively affect our sales and our relationships
with our customers.
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We are subject to significant minimum contribution requirements and to market exposure with
respect to our U.S. defined benefit plan, both of which could adversely affect our cash flow.
We continue to have a substantial funding liability with respect to our U.S. defined benefit pension plan.
As of December 31, 2011, our aggregate minimum funding contribution requirement for our U.S.
defined benefit plan from 2012 through 2016 is approximately $39.4 million and our unfunded pension
liability was $51.3 million. These amounts could increase or decrease due to market factors, including
actual and expected returns on plan assets, and the discount rate used to measure the liability.
Our international sales and operations expose us to political and economic risks in foreign
countries, as well as to risks related to currency fluctuations, all of which could impair our
ability to do business at the international level.
We currently have manufacturing or sales and distribution centers in eight foreign countries: Brazil,
Canada, France, Germany, Italy, Mexico, Philippines and Poland. Our international sales and
operations may be subject to various political and economic risks including, but not limited to: possible
unfavorable exchange rate fluctuations or hyperinflation; changes in a country‟s or region‟s political or
economic conditions; governmental regulations, including import and export controls; tariffs; limits on
the repatriation of funds; and taxes. Our sales to customers located outside the United States generally
are subject to taxes on the repatriation of funds. In addition, international operations in certain parts of
the world may be subject to international balance of payments difficulties that may raise the possibility
of delay or loss in the collection of accounts receivable from sales to customers in those countries. Net
sales to customers located outside the United States represented approximately 71% of our total net
sales in 2011 and approximately 69% of our total net sales in 2010.
Should any of these risks occur, it could impair our ability to export our products or conduct sales to
customers located outside of the United States and result in a loss of sales and profits from our
international operations.
Continued consolidation of our customers and increasing competition for those customers may
put pressure on our sales volumes and revenues.
In recent years, the trend among our customers has been towards consolidation within the meat
processing industry. These consolidations have enhanced the purchasing power of our customers
who, not being contractually obligated to purchase our products, tend to exert increased pressure with
respect to pricing terms, product quality and new products. As our customer base continues to
consolidate, the already high level of competition for the business of fewer customers is expected to
intensify. If we do not continue to enhance the value of our product offering in a way that provides
greater benefit to our customers, our sales volumes and revenues could decrease.
If we engage in strategic transactions, the terms of such transactions may not be advantageous
to our business or we may be unable to effectively integrate a new business.
In connection with our business strategies and goals of growth of our operations and market share, we
may seek to acquire, merge with, enter into partnerships with or enter into other similar transactions
with, other companies, including companies that complement our existing products, technologies or
distribution, or lower our costs, and we regularly engage in discussions with other companies or their
representatives with respect to such transactions. Nonetheless, we may be unable to identify and
successfully acquire, merge with, partner with or enter into other similar transactions with suitable
companies under terms advantageous to our business. If we do enter into such transactions, we may
be unable to efficiently and effectively integrate our business and achieve the anticipated synergies.
The integration of the businesses may also result in unforeseen difficulties that require a
disproportionate amount of our management‟s attention and other resources, which, in turn, may
negatively affect our profitability.
Our intellectual property rights may be inadequate or violated, or we may be subject to claims of
infringement, both of which could negatively affect our financial condition.
We rely on a combination of trademarks, patents, trade secret rights and other rights to protect our
intellectual property. Our trademark or patent applications may not be approved and our trademarks or
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patents may be challenged by third parties. We cannot be certain that the steps we have taken will
prevent the misappropriation of our intellectual property, particularly in foreign countries where the laws
may not protect our rights as fully as the laws of the United States. From time to time, it has been
necessary for us to enforce our intellectual property rights against infringements by third parties, and we
expect to continue to do so in the ordinary course of our business. We also may be subjected to claims
by others that we have violated their intellectual property rights. Even if we prevail, third party-initiated
or company-initiated claims may be time consuming and expensive to resolve, and may result in a
diversion of our time and resources. The occurrence of any of these factors could diminish the value of
our trademark, patent and intellectual property portfolio, increase competition within our industry and
negatively impact our sales volume and revenues.
Continued compliance with environmental regulations may result in significant costs, which
could negatively affect our financial condition.
Our operations are subject to extensive and increasingly stringent environmental, health and safety
laws and regulations pertaining to the discharge of substances into the environment, the handling and
disposition of wastes and land reclamation and remediation of hazardous substances. We are also
subject to differing environmental regulations and standards due to the fact that we operate in many
different countries. Present and future environmental laws and regulations applicable to our operations
may require substantial capital expenditures and may have a material adverse effect on our business,
financial condition and results of operations.
Failure to comply with environmental laws and regulations can have serious consequences for us,
including criminal as well as civil and administrative penalties and negative publicity. Liability under
these laws and regulations involves inherent uncertainties. In addition, continued government and
public emphasis on environmental issues can be expected to result in increased future investments for
environmental controls at ongoing operations, which will be charged against income from future
operations.
We have incurred, and will continue to incur, significant capital and operating expenditures to comply
with various environmental laws and regulations. Additional environmental requirements imposed in
the future, including pending legislation and regulations in the United States concerning the emission of
carbon dioxide and other greenhouse gases, could require currently unanticipated investigations,
assessments or expenditures and may require us to incur significant additional costs. As the nature of
these potential requirements and future charges is unknown, management is not able to estimate the
magnitude of future costs, and we have not accrued any reserve for any potential future costs. At this
time we cannot be certain that such legislation or regulations will not have a material adverse effect on
our business, financial condition or results of operations.
Some of our facilities have been in operation for many years. During that time, we and previous owners
of these facilities may have generated and disposed of wastes that are or may be considered
hazardous or may have polluted the soil or groundwater at our facilities, including adjacent properties.
Some environmental regulations impose liability on certain categories of persons who are deemed to be
responsible for the release of “hazardous substances” or other pollutants into the environment, without
regard to fault or to the legality of such person‟s conduct. Under certain circumstances, a party may be
required to bear more than its proportional share of cleanup costs at a contaminated site for which it
has liability if payments sufficient to remediate the site cannot be obtained from other responsible
parties.
Our substantial level of indebtedness could adversely affect our results of operations, cash
flows and ability to compete in our industry, which could, among other things, prevent us from
fulfilling our obligations under our debt agreements.
We have substantial indebtedness. In addition, subject to restrictions in the indenture (the “Indenture”)
governing our 9.875% Senior Secured Notes due 2018 (the “9.875% Senior Secured Notes”) and the
credit agreement governing our revolving credit facility, we may incur additional indebtedness. As of
December 31, 2011, we had approximately $214.6 million of total debt, exclusive of additional
indebtedness that we may borrow under our revolving credit facility.
Our high level of indebtedness has important implications, including the following:
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if we fail to satisfy our obligations under our indebtedness, or fail to comply with the restrictive
covenants contained in the Indenture or our revolving credit facility, it may result in an event of
default, all of our indebtedness could become immediately due and payable, and our lenders
could foreclose on our assets securing such indebtedness following the occurrence and during
the continuance of an event of default;
a default under either the Indenture or our revolving credit facility could trigger cross-defaults
under other key agreements or leases; and
repayment of our indebtedness may require us to dedicate a substantial portion of our cash flow
from our business operations, thereby reducing the availability of cash flow to fund working
capital, capital expenditures, development projects, general operational requirements and other
purposes.
We expect to obtain the funds to pay our expenses and to repay our indebtedness primarily from our
operations and, in the case of our indebtedness, from refinancings thereof. Our ability to meet our
expenses and make these payments thus depends on our future performance, which will be affected by
financial, business, economic and other factors, many of which we cannot control. Our business may
not generate sufficient cash flow from operations in the future and our currently anticipated growth in
revenue and cash flow may not be realized, either or both of which could result in our being unable to
repay indebtedness, or to fund other liquidity needs. If we do not have enough funds, we may be
required to refinance all or part of our then existing debt, sell assets or borrow more funds, which we
may not be able to accomplish on terms acceptable to us, or at all. In addition, the terms of existing or
future debt agreements may restrict us from pursuing any of these alternatives.
Despite current indebtedness levels, we and our subsidiaries may still be able to incur
substantially more debt. This could further exacerbate the risks associated with our substantial
leverage.
We and our subsidiaries may be able to incur substantial additional indebtedness in the future.
Although the Indenture and our revolving credit facility contain restrictions on the incurrence of
additional indebtedness, these restrictions are subject to a number of qualifications and exceptions, and
the indebtedness incurred in compliance with these restrictions could be substantial. For example, we
have the ability to borrow up to $25 million under our revolving credit facility, which is secured by liens
on substantially all of our personal and real property assets, with certain exceptions. We may not be
able to generate the significant amount of cash needed to pay interest and principal amounts on our
debt, including the 9.875% Senior Secured Notes, which could result in our inability to fulfill our
obligations under our indebtedness.
A substantial portion of our business is conducted through foreign subsidiaries, and our failure
to generate sufficient cash flow from these subsidiaries, or otherwise repatriate or receive cash
from these subsidiaries, could result in our inability to repay our indebtedness.
Our sales to customers located outside the United States are conducted primarily through subsidiaries
organized under the laws of jurisdictions outside of the United States. For the year ended December
31, 2011, our foreign restricted subsidiaries contributed approximately 53% of our consolidated
revenues. As of December 31, 2011, 39% of our consolidated assets, based on carrying value, were
held by foreign subsidiaries. Our ability to meet our debt service obligations with cash from foreign
subsidiaries will depend upon the results of operations of these subsidiaries and may be subject to
contractual or other restrictions and other business considerations. In particular, to the extent our
foreign subsidiaries incur additional indebtedness to expand their operations, the ability of our foreign
subsidiaries to provide us cash may be limited. In addition, dividend and interest payments to us from
our foreign subsidiaries may be subject to foreign withholding taxes, which would reduce the amount of
funds we receive from such foreign subsidiaries. Dividends and other distributions from our foreign
subsidiaries may also be subject to fluctuations in currency exchange rates and restrictions on
repatriation, which could further reduce the amount of funds we receive from such foreign subsidiaries.
The Indenture and agreements governing our other indebtedness impose significant operating
and financial restrictions, which may prevent us from pursuing certain business opportunities
and may hamper our operations.
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The Indenture and the credit agreement governing our revolving credit facility impose significant
operating and financial restrictions on us. These restrictions restrict our ability to take advantage of
potential business opportunities as they arise and may adversely affect the conduct of our current
business. More specifically, they restrict our ability to, among other things:
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incur additional indebtedness or issue disqualified capital stock;
pay dividends, redeem subordinated debt or make other restricted payments;
make certain investments or acquisitions;
issue stock of subsidiaries;
grant or permit certain liens on our assets;
enter into certain transactions with affiliates;
merge, consolidate or transfer substantially all of our assets;
incur payment restrictions affecting certain of our subsidiaries;
transfer, sell or acquire assets, including capital stock of our subsidiaries; and
change the business we conduct.
The credit agreement governing our revolving credit facility also requires us to meet a number of
financial ratios and tests. Compliance with these financial ratios and tests may adversely affect our
ability to adequately finance our operations or capital needs in the future or to pursue attractive
business opportunities that may arise in the future. Our ability to meet these ratios and tests and to
comply with other provisions governing our indebtedness may be adversely affected by our operations
and by changes in economic or business conditions or other events beyond our control. Our failure to
comply with our debt-related obligations could result in an event of default under our indebtedness,
resulting in accelerated repayment obligations and giving our secured creditors certain rights against
our collateral.
The interests of our controlling stockholder may be not aligned with the interests of other
stockholders or the interests of the holders of the 9.875% Senior Secured Notes.
To our knowledge, Icahn Enterprises, L.P. holds a total of approximately 71.4% of our outstanding
shares of common stock. As a result, Icahn Enterprises presently has and will continue to have voting
power sufficient to control the election of our board of directors and stockholder voting on decisions
relating to fundamental corporate actions, including potential mergers, consolidations or sales of all or
substantially all of our assets. Currently, four employees and one former employee of Icahn Enterprises
or affiliates of Icahn Enterprises are designated members of our board of directors, which is comprised
of eight directors. In addition, Icahn Enterprises is the lender under our revolving credit facility. It is
possible that the interests of Icahn Enterprises and its affiliates could conflict in certain circumstances
with the interests of our other stockholders or the interests of the holders of the 9.875% Senior Secured
Notes.
Our business operations could be significantly disrupted if members of our senior management
team were to leave.
Our success depends to a significant degree upon the continued contributions of our senior
management team. Our senior management team has extensive manufacturing, finance and
engineering experience as well as longstanding contacts in the industry and with our customers, and
we believe that the depth of our management team is instrumental to our continued success. While we
have entered into an employment agreement with our chief executive officer, the loss of any of the
members of our senior management team in the future could significantly impede our ability to
successfully implement our business strategy, financial plans, new product offerings, marketing and
other objectives.
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SECTION 3. MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND
RESULTS OF OPERATIONS
The following discussion and analysis of our financial condition and results of operations should be read
in conjunction with our consolidated financial statements and related notes included elsewhere in this
report. The statements in this discussion regarding market conditions and outlook, our expectations
regarding our future performance, liquidity and capital resources and other non-historical statements
are subject to numerous risks and uncertainties, including, but not limited to, the risks and uncertainties
described under “Cautionary Statement Regarding Forward-Looking Statements.” Our actual results
may differ materially from those contained in or implied by any forward-looking statements.
Company Overview
Viskase Companies, Inc. (“we” or the “Company”) is a worldwide leader in the production and sale of
cellulosic, fibrous and plastic casings for the processed meat and poultry industry. We currently operate
seven manufacturing facilities and ten distribution centers throughout North America, Europe and South
America and we derive approximately 71% of total net sales from customers located outside the United
States. The Company is currently building a shirring plant in the Philippines to serve the Asian market.
The plant is expected to open in the second quarter of 2012 and will be scaled up over several years in
accordance with our growth expectations for the Asian market. The 2011 capital investment, including
machinery, was $6 million and it is anticipated that an additional $11 million of equipment will be added
during the period from 2012 through 2016.
We believe we are one of the two largest manufacturers of non-edible cellulosic casings for processed
meats and one of the three largest manufacturers of non-edible fibrous casings. Our management
believes that the factors most critical to the success of our business are:
• maintaining and building upon our reputation for providing a high level of customer and technical
services;
• maintaining and building upon our long-standing customer relationships, many of which have
continued for decades;
• developing additional sources of revenue through new products and services;
• penetrating new regional markets; and
• continuing to streamline our cost structure.
Our net sales are driven by consumer demand for processed meat and poultry products and the level of
demand for casings by processed meat manufacturers, as well as the average selling prices of our
casings and competitive activity. Specifically, demand for our casings is dependent on population
growth, overall consumption of processed meat and poultry products and the types of meat and poultry
products purchased by consumers. Average selling prices are dependent on overall supply and
demand for casings, our product mix and competitive activity.
Factors Affecting Operating Results and Outlook
The following is a discussion of some of the key factors that have in the past and are likely in the future
to affect operating results.
Selling price. Selling price is the biggest driver of our operating income. Accordingly, management
focuses intensely on the selling prices of our products to make sure pricing remains competitive.
Labor costs. In recent years, we have taken many actions to reduce our labor costs to the minimum
sustainable level. We have frozen our defined benefit pension plan for all employees as of December
31, 2010. We have made our defined contribution plan payments variable to financial performance
targets. We have moved manufacturing facilities to lower cost countries. We have increased medical
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care deductibles and other employee costs, and we have cut our workforce to minimal levels. We
believe that our labor costs as a percentage of sales will be maintained for the foreseeable future.
Raw material and energy costs. While labor is the highest cost component of our product, materials
and energy are nearly as important. We are experiencing price increases for certain key raw materials
in 2012 following similiar increases in 2011. We continue to look for additional suppliers for our key
materials in order to obtain the lowest prices available. We also experienced an increase in energy
costs for 2011.
Results of Operations Fiscal Year Ended December 31, 2011 Compared to Fiscal Year Ended
December 31, 2010.
The following discussion compares the results of operations for the fiscal year ended December 31,
2011 to the results of operations for the fiscal year ended December 31, 2010. We have provided the
following table in order to facilitate an understanding of this discussion (dollars in millions):
Net Sales. Our net sales for fiscal 2011 increased 7.3%, or $23.2 million, from fiscal 2010. Net sales
increased $19.3 million due to volume and $8.2 million due to foreign currency translation, partially
offset by a decrease of $4.3 million due to product mix and price.
Cost of Sales. Cost of sales for fiscal 2011 increased 12.1%, or $28.1 million, over fiscal 2010. Cost of
sales increased due to growth in unit volume, higher raw material costs and foreign currency
translation.
Selling, General and Administrative Expenses. Selling, general and administrative expenses decreased
$3.2 million to $42.6 for fiscal 2011. The Company has experienced a decrease in legal expense of
$3.6 million in fiscal 2011 compared to fiscal 2010 relating to a legal matter discussed below under
“Contingencies”.
Operating Income. The operating income for fiscal 2011 decreased 4.7%, or $1.7 million, from fiscal
2010. The decrease in the operating income resulted primarily from the decreased gross margin on
higher sales volume offset by lower selling, general and administrative expenses.
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Year%Year%YearEndedChangeEndedChangeEndedDecember 31,OverDecember 31,OverDecember 31,20112010201020092009NET SALES$339.47.3%$316.25.7%$299.3COST AND EXPENSES Cost of sales 261.112.1%233.05.7%220.3Selling, general and administrative 42.6-7.0%45.816.3%39.4Amortization of intangibles .50.0%.50.0%.5Asset impairment charge - NM- NM1.4OPERATING INCOME 35.3-4.7%37.0-1.8%37.7Interest income .2-36.4%.3371.6%.1Interest expense 21.22.1%20.827.4%16.3Other (expense) income, net (.9)NM.1-94.9%2.7Post retirement benefits curtailment gain- NM.6NM- Loss on early extinguishment of debt- NM- NM6.0Income tax expense 5.4223.8%1.711.4%1.5NET INCOME$7.9-49.1%$15.6-6.6%$16.7NM = Not meaningful when comparing positive to negative numbers or to zero.
Interest Expense. Interest expense for fiscal 2011 totaled $21.2 million, which is an increase of $0.4
from the prior year period. The increase is principally due to higher long term borrowing for 2011 offset
by increased capitalized interest.
Other (Expense) Income. Other expense, net of other income, was approximately $0.9 million for fiscal
2011 compared to other income of $0.1 million for fiscal 2010. The increase in expense for 2011 is due
principally to losses on foreign currency translation compared to the gain on foreign currency translation
in 2010.
Post Retirement Benefits Curtailment Gain. During fiscal 2010, an estimated curtailment gain of $0.6
million was recognized for the freeze of the defined benefit pension plan for U.S. employees covered by
a collective bargaining agreement.
Income Tax Expense. During fiscal 2011, a tax provision of $5.4 million was recorded against pretax
book income of $13.4. During fiscal 2010, a tax provision of $1.7 million was recorded against pretax
book income of $17.3 million. The tax provisions are principally relating to income tax expense on the
results of operations of foreign subsidiaries.
Primarily as a result of the gross margin decrease, other expense and tax provision discussed above,
net income for fiscal 2011 was $7.9 million compared to net income of $15.6 million for fiscal 2010.
Fiscal Year Ended December 31, 2010 Compared to Fiscal Year Ended December 31, 2009
The following discussion compares the results of operations for the fiscal year ended December 31,
2010 to the results of operations for the fiscal year ended December 31, 2009.
Net Sales. Our net sales for fiscal 2010 increased 5.7%, or $16.9 million, from fiscal 2009. The net
sales increase consisted of $26.2 million due to volume, offset by decreases of $8.3 million due to
price and product mix and $1.0 million due to foreign currency translation.
Cost of Sales. Cost of sales for fiscal 2010 increased 5.7%, or $12.7 million over fiscal 2009. The
increase in cost of sales can be attributed to the higher sales volume and higher product material waste
partially offset by lower employee benefit costs.
Selling, General and Administrative Expenses. Selling, general and administrative expenses increased
$6.4 million, or 16.3%, for fiscal 2010. The Company incurred increased legal expenses in fiscal 2010
of $4.8 million relating to a legal matter discussed below under “Contingencies” and expenses
associated with additional headcount, partially offset by lower employee compensation and benefits.
Operating Income. The operating income for fiscal 2010 decreased $0.7 million, or 1.8%, from fiscal
2009. The decrease in the operating income resulted primarily from the increase in legal expenses
partially offset by the increase in gross profit.
Interest Expense. Interest expense, net of interest income, for fiscal 2010 totaled $20.5 million, which is
an increase of $4.3 million compared to fiscal 2009. The increase is principally due to an increased
amount of long term borrowing partially offset by lower interest rates on outstanding indebtedness.
Other Income. Other income, net of other expense, of approximately $0.1 million for fiscal 2010
decreased $2.6 million compared to fiscal 2009. The decrease is due principally to the reduction of
foreign currency translation gain.
Post Retirement Benefits Curtailment Gain. During fiscal 2010, a curtailment gain of $0.6 million was
recognized for the freeze of the defined benefit pension plan for U.S. employees covered by a collective
bargaining agreement.
Income Tax Expense. A tax provision of $1.7 million was recognized for fiscal 2010 on income before
income taxes of $17.3 million resulting principally from the income tax expense on the results of
operations of foreign subsidiaries.
12
Primarily as a result of the factors discussed above, net income for fiscal 2010 was $15.6 million
compared to net income of $16.7 million for fiscal 2009.
Off-Balance Sheet Arrangements
We do not have off-balance sheet arrangements, financing, or other relations with unconsolidated
entities or other persons, except for operating leases included in the contractual obligations table of our
annual report.
Contingencies
The Company from time to time is involved in various legal proceedings which require us to evaluate
the probability of potential losses from such proceedings and to make estimates as to the amounts of
such potential losses. Where losses are probable and the amount of the loss can be reasonably
estimated, we recognize expense based on such estimates.
We are a party in the case Viskase Companies, Inc. v. World Pac International AG, et al., Case No.: 09-
CV-5022, in the United States District Court for the Northern District of Illinois, Eastern Division (the
“Court,” with the case being referred to herein as the “World Pac Litigation”). In the World Pac
Litigation, we are seeking, along with other remedies, a declaratory judgment that the Company‟s
Viscoat products do not infringe U.S. Patent No. 6,200,613 (the “‟613 Patent”) owned by defendant
World Pac International USA (“World Pac”). In response, World Pac filed a counterclaim seeking
unspecified damages for the infringement of the „613 Patent and seeking injunctive and other relief. On
February 3, 2011, the Court granted summary judgment in our favor on the basis of the invalidity of the
„613 Patent. The summary judgment has been appealed by World Pac to the United States Court of
Appeals for the Federal Circuit, and an oral argument for the appeal has been scheduled for March 6,
2012. In April 2010, Viskase GmbH initiated an action in the German Federal Patent Court (the
“German Patent Court”) seeking a declaration of invalidity with respect to the German equivalent of the
613 Patent. On April 5, 2011, the German Patent Court ruled in our favor. World Pac has appealed the
German Patent Court ruling to the German Supreme Court. World Pac has filed their brief with the
German Supreme Court on December 28, 2011.
In addition, from time to time we are involved in various other legal proceedings, none of which is
currently expected to have a material adverse effect upon results of operations, cash flows or financial
condition.
Effect of Changes in Exchange Rates
In general, our results of operations are affected by changes in foreign exchange rates. In addition to
those markets in which we price our products in U.S. dollars, we price products in certain of our foreign
operations in Euros and Brazilian Reals. As a result, a decline in the value of the U.S. dollar relative to
the local currencies of profitable foreign subsidiaries can have a favorable effect on our profitability, and
an increase in the value of the U.S. dollar relative to the local currencies of profitable foreign
subsidiaries can have a negative effect on our profitability.
Financial Instruments
The Company routinely enters into fixed price natural gas agreements which require it to purchase a
portion of its natural gas each month at fixed prices. These fixed price agreements qualify for the
“normal purchases” scope exception under derivative and hedging standards, therefore the natural gas
purchases under these contracts were expensed as incurred and included within cost of sales. Future
annual minimum purchases remaining under the agreement are $0.9 million for 2012. During 2011 and
2010, the Company‟s total purchases under the agreements were $1.3 million and $0.7 million,
respectively.
Liquidity and Capital Resources
As of December 31, 2011, the Company had unrestricted cash and cash equivalents of $65.9 million
and restricted cash of $2.1 million, which secure letters of credit. For the year ended December 31,
2011, cash flows provided by operating activities were $17.0 million and cash flows used in investing
13
activities were $37.2 million. Cash flows used in financing activities were $0.9 million. Cash flows
provided by operating activities were principally attributable to net income offset by depreciation. Cash
flows used in investing activities were principally attributable to capital expenditures.
Set forth below is a table of our material capital expenditures and research and development costs for
fiscal 2010 and 2011 and projected commitments for fiscal 2012:
Management believes that the existing resources available to the Company will be adequate to satisfy
current and planned operations for at least the next twelve months.
The aggregate maturities of debt represent amounts to be paid at maturity and not
(1)
the current carrying value of the debt.
Critical Accounting Policies
The preparation of financial statements includes the use of estimates and assumptions that affect a
number of amounts included in the Company‟s financial statements, including, among other things,
pensions and other postretirement benefits and related disclosures, reserves for excess and obsolete
inventory, allowance for doubtful accounts, and income taxes. Management bases its estimates on
historical experience and other assumptions that it believes are reasonable. If actual amounts are
ultimately different from previous estimates, the revisions are included in the Company‟s results for the
period in which the actual amounts become known. Historically, the aggregate differences, if any,
between the Company‟s estimates and actual amounts in any year have not had a significant effect on
the Company‟s consolidated financial statements.
Revenue Recognition
The Company records revenue when the following criteria are met: persuasive evidence of an
arrangement exists, delivery has occurred, the price to the customer is fixed and determinable and
collectability is reasonably assured. Unless otherwise agreed in writing, title and risk of loss pass from
Viskase to the customer when Viskase delivers the merchandise to the designated point of delivery, to
the designated point of destination or to the designated carrier, free on board. Provisions for certain
rebates, sales incentives, product returns and discounts to customers are recorded in the same period
the related revenue is recorded. The Company records all labor, raw materials, in-bound freight, plant
receiving and purchasing, warehousing, handling and distribution costs as a component of cost of
goods sold.
14
Projected201020112012Project(millions)(millions)(millions)Manufacturing growth capital expenditures $ 8.6 $ 25.7 $ 19.9 Other capital expenditures $ 11.1 $ 11.6 $ 9.5 Research and development costs $ 3.6 $ 3.7 $ 4.1 Payment Due by Pay PeriodLess than More than Contractual ObligationsTotal 1 yearYear 2Year 3Year 4Year 55 yearsLong-term debt (1)$216.1$0.0$0.0$0.0$0.0$0.0$216.1Cash interest obligations137.821.221.221.221.221.231.8Pension obligations54.76.68.49.78.07.015.0Operating leases12.02.41.31.11.00.65.6Capital leases1.50.80.50.20.00.00.0Total$422.1$31.0$31.4$32.2$30.2$28.8$268.5
Allowance for Doubtful Accounts Receivable
Accounts receivable have been reduced by an allowance for amounts that may become uncollectible in
the future. This estimated allowance is primarily based upon our evaluation of the financial condition of
each customer, each customer‟s ability to pay and historical write-offs.
Allowance for Obsolete and Slow Moving Inventories
Inventories are valued at the lower of cost or market. The inventories have been reduced by an
allowance for slow moving and obsolete inventories. The estimated allowance is based upon
management‟s estimate of specifically identified items, the age of the inventory and historical write-offs
of obsolete and excess inventories.
Income Taxes
Deferred tax assets and liabilities are measured using enacted tax laws and tax rates expected to apply
to taxable income in the years in which those temporary differences are expected to be recovered or
settled. The effect on deferred tax assets and liabilities due to a change in tax rates is recognized in
income in the period that includes the enactment date. In addition, the amounts of any future tax
benefits are reduced by a valuation allowance to the extent such benefits are not expected to be
realized on a more likely than not basis. Interest and penalties related to unrecognized tax benefits are
included as a component of tax expense.
Pension Plans and Other Postretirement Benefit Plans
Using appropriate actuarial methods and assumptions, the Company‟s defined benefit pension plans
and non-pension postretirement benefits are accounted for in accordance with generally accepted
accounting principles (“GAAP”) in the United States of America.
Actual results that differ from assumptions used are accumulated and amortized over future periods
and, accordingly, generally affect recognized expense and the recorded obligation in future periods.
Therefore, assumptions used to calculate benefit obligations as of the end of a fiscal year directly
impact the expense to be recognized in future periods. The primary assumptions affecting the
Company‟s accounting for employee benefits under GAAP as of December 31, 2011 are as follows:
•
•
Long-term rate of return on plan assets: The required use of the expected long-term rate of
return on plan assets may result in recognized returns that are greater or less than the actual
returns on those plan assets in any given year. Over time, however, the expected long-term rate
of return on plan assets is designed to approximate actual earned long-term returns. The
Company uses long-term historical actual return information, the mix of investments that
comprise plan assets, and future estimates of long-term investment returns by reference to
external sources to develop an assumption of the expected long-term rate of return on plan
assets. The expected long-term rate of return is used to calculate net periodic pension cost. In
determining its pension obligations, the Company is using a long-term rate of return on U.S. plan
assets of 8.00% for 2011. The Company is using a long-term rate of return on French plan
assets of 3.50% for 2011. The German pension has no assets in the plan.
Discount rate: The discount rate is used to calculate future pension and postretirement
obligations. The Company is using a Mercer Bond yield curve in determining its pension
obligations. The Company is using a discount rate of 4.89% for 2011 compared to 5.49% for
2010. The Company is using a weighted average discount rate of 4.99% on its non U.S.
pension plans for 2011.
Fair Value Measurements
Financial Accounting Standards Board (“FASB”) guidance establishes a three-tiered hierarchy of inputs
to establish a classification of fair value measurements for disclosure purposes. The hierarchy gives the
highest priority to unadjusted quoted prices in active markets for identical assets or liabilities (Level 1
measurements) and the lowest priority to unobservable inputs (Level 3 measurements).
15
The three levels of the fair value hierarchy under FASB guidance are as follows:
Level 1 - Inputs are unadjusted quoted prices in active markets for identical assets or liabilities that the
reporting entity has the ability to access at the measurement date. An active market for the asset or
liability is a market in which transactions for the asset or liability occur with sufficient frequency and
volume to provide pricing information on an ongoing basis.
Level 2 - Inputs are other than quoted prices included within Level 1 that are observable for the asset or
liability, either directly or indirectly, including:
•
•
•
•
Quoted prices for similar assets or liabilities in active markets.
Quoted prices for identical or similar assets or liabilities in inactive markets.
Inputs other than quoted prices that are observable for the assets or liabilities (including
volatilities).
Inputs that are derived principally from or corroborated by observable market data by
correlation or other means.
If the asset or liability has a specified (contractual) term, the Level 2 input must be observable
for substantially the full term of the asset or liability.
Level 3 - Inputs are unobservable for the asset or liability (including the entity's own assumptions about
the assumptions that market participants would use in pricing the asset or liability) and significant to the
fair value measurement.
The asset's or liability's fair value measurement level within the fair value hierarchy is based on the
lowest level of any input that is significant to the fair value measurement. Valuation techniques used
need to maximize the use of observable inputs and minimize the use of unobservable inputs.
The Company uses fair value measurements in determing the value of its pension plan assets.
Property, Plant and Equipment
The Company carries property, plant and equipment at cost less accumulated depreciation. Property
and equipment additions include acquisition of property and equipment and costs incurred for computer
software purchased for internal use including related external direct costs of materials and services and
payroll costs for employees directly associated with the project. Depreciation is computed on the
straight-line method using a half year convention over the estimated useful lives of the assets ranging
from (i) building and improvements - 10 to 32 years, (ii) machinery and equipment - 4 to 12 years, (iii)
furniture and fixtures - 3 to 12 years, (iv) auto and trucks - 2 to 5 years and (v) leasehold improvements
- shorter of lease or useful life. Upon retirement or other disposition, cost and related accumulated
depreciation are removed from the accounts, and any gain or loss is included in results of operations.
In the ordinary course of business, we lease certain equipment, and certain real property, consisting of
manufacturing and distribution facilities and office facilities. Most of such leases as of December 31,
2011 were operating leases, with the majority of those leases requiring us to pay maintenance,
insurance and real estate taxes.
Long-Lived Assets
The Company continues to evaluate the recoverability of long-lived assets including property, plant and
equipment and patents. Impairments are recognized when the expected undiscounted future operating
cash flows derived from long-lived assets are less than their carrying value. If impairment is identified,
valuation techniques deemed appropriate under the particular circumstances will be used to determine
the asset‟s fair value. The loss will be measured based on the excess of carrying value over the
determined fair value. The review for impairment is performed whenever events or changes in
circumstances indicate that the carrying amount of assets may not be recoverable.
16
New Accounting Pronouncements
In May 2011, the FASB issued guidance clarifying how to measure and disclose fair value. This
guidance amends the application of the “highest and best use” concept to be used only in the
measurement of fair value of nonfinancial assets, clarifies that the measurement of the fair value of
equity-classified financial instruments should be performed from the perspective of a market participant
who holds the instrument as an asset, clarifies that an entity that manages a group of financial assets
and liabilities on the basis of its net risk exposure can measure those financial instruments on the basis
of its net exposure to those risks, and clarifies when premiums and discounts should be taken into
account when measuring fair value. The fair value disclosure requirements also were amended. The
Company does not believe that the adoption of the amended guidance will have a significant effect on
its consolidated financial statements.
In June 2011, the FASB issued ASU No. 2011-05, “Comprehensive Income (Topic 220): Presentation
of Comprehensive Income.” This ASU increases the prominence of other comprehensive income
(“OCI”) in the financial statements and provides companies two options for presenting OCI, which until
now has typically been placed within the statement of equity. One option allows an OCI statement to
be included with the net income statement, and together the two will make a statement of total
comprehensive income. Alternately, companies may present an OCI statement separate from the net
income statement; however, the two statements will have to appear consecutively within a financial
report. This ASU does not affect the types of items that are reported in OCI, nor does it affect the
calculation or presentation of earnings per share. For non-public companies, this ASU is effective for
periods beginning after December 15, 2012. The Company does not believe that the adoption of the
amended guidance will have a significant effect on its consolidated financial statements.
17
SECTION 4. CONSOLIDATED FINANCIAL STATEMENTS OF VISKASE COMPANIES, INC. AND
SUBSIDIARIES
1.
Financial Statements:
Report of Independent Certified Public Accountants
Consolidated Balance Sheets as of December 31, 2011 and 2010
Consolidated Statements of Income for the years ended December 31, 2011,
2010 and 2009
Consolidated Statements of Stockholders' Equity (Deficit) for the years ended
December 31, 2011, 2010 and 2009
Consolidated Statements of Cash Flows for the years ended December 31, 2011,
2010 and 2009
2.
Notes to Consolidated Financial Statements
18
REPORT OF INDEPENDENT CERTIFIED PUBLIC ACCOUNTANTS
Board of Directors
Viskase Companies, Inc.
We have audited the accompanying consolidated balance sheets of Viskase Companies, Inc. (a Delaware
corporation) and Subsidiaries (the Company) as of December 31, 2011 and 2010, and the related
consolidated statements of operations, stockholders’ equity (deficit) and cash flows for each of the three
years in the period ended December 31, 2011. These financial statements are the responsibility of the
Company’s management. Our responsibility is to express an opinion on these financial statements based on
our audits.
We conducted our audits in accordance with auditing standards generally accepted in the United States of
America established by the American Institute of Certified Public Accountants. Those standards require
that we plan and perform the audit to obtain reasonable assurance about whether the financial statements
are free of material misstatement. An audit includes consideration of internal control over financial
reporting as a basis for designing audit procedures that are appropriate in the circumstances, but not for the
purpose of expressing an opinion on the effectiveness of the Company’s internal control over financial
reporting. Accordingly, we express no such opinion. An audit also includes examining, on a test basis,
evidence supporting the amounts and disclosures in the financial statements, assessing the accounting
principles used and significant estimates made by management, as well as evaluating the overall financial
statement presentation. We believe that our audits provide a reasonable basis for our opinion.
In our opinion, the consolidated financial statements referred to above present fairly, in all material respects,
the financial position of Viskase Companies, Inc. and Subsidiaries as of December 31, 2011 and 2010, and
the results of their operations and their cash flows for each of the three years in the period ended December
31, 2011, in conformity with accounting principles generally accepted in the United States of America.
Chicago, Illinois
March 12, 2012
19
VISKASE COMPANIES, INC. AND SUBSIDIARIES
CONSOLIDATED BALANCE SHEETS
(In Thousands, Except for Number of Shares)
See notes to consolidated financial statements.
20
December 31, 2011December 31, 2010ASSETSCurrent assets: Cash and cash equivalents$65,925$87,558 Restricted cash2,1192,183 Receivables, net53,10148,284 Inventories, net53,27954,947 Other current assets17,67917,014 Deferred income taxes3,6324,857Total current assets195,735214,843Property, plant and equipment214,286180,031Less accumulated depreciation79,88867,468Property, plant and equipment, net134,398112,563Asset held for sale500500Deferred financing costs, net6,5857,348Other assets2,4681,534Deferred income taxes132187Total Assets$339,818$336,975LIABILITIES AND STOCKHOLDERS' EQUITYCurrent liabilities: Short-term portion of capital lease obligations573815 Accounts payable29,24525,280 Accrued liabilities40,56341,198Total current liabilities70,38167,293Long-term debt, net of current maturities214,578214,479Capital lease obligations454995Accrued employee benefits56,23943,610Deferred income taxes5,3365,378Stockholders‟ equity:Common stock, $0.01 par value; 36,734,748 shares issued and 35,929,478 shares outstanding at December 31, 2011 and 36,592,341 sharesissued and 35,787,071 shares outstanding at December 31, 2010367366Paid in capital32,80632,798Retained earnings16,5878,643Less 805,270 treasury shares, at cost(298)(298)Accumulated other comprehensive loss(56,632)(36,289)Total stockholders' (deficit) equity(7,170)5,220Total Liabilities and Stockholders' (Deficit) Equity$339,818$336,975
VISKASE COMPANIES, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF INCOME
(In Thousands)
See notes to consolidated financial statements.
21
YearYearYearEndedEndedEndedDecemberDecemberDecember31, 201131, 201031, 2009 NET SALES$339,371$316,215$299,301Cost of sales261,079232,955220,340GROSS MARGIN78,29283,26078,961Selling, general and administrative42,56545,78339,356Amortization of intangibles460460460Asset impairment charge- - 1,447OPERATING INCOME35,26737,01737,698Interest income22234974Interest expense21,20620,77116,309Other (expense) income, net(909)1392,735Post retirement benefits curtailment gain- 562- Loss on early extinguishment of debt- - 5,962 INCOME BEFORE INCOME TAXES13,37417,29618,236Income tax provision 5,4301,6771,505NET INCOME $7,944$15,619$16,731WEIGHTED AVERAGE COMMON SHARES- BASIC 35,869,89035,787,07135,535,534PER SHARE AMOUNTS:EARNINGS PER SHARE- BASIC$0.22$0.44$0.47WEIGHTED AVERAGE COMMON SHARES- DILUTED37,010,14137,119,99035,926,683PER SHARE AMOUNTS:EARNINGS PER SHARE- DILUTED$0.21$0.42$0.47
VISKASE COMPANIES, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF STOCKHOLDERS' EQUITY (DEFICIT)
(In Thousands)
See notes to consolidated financial statements.
22
Accumulated otherTotalCommonPaid inTreasuryRetained earningscomprehensive stockholders‟stockcapitalstock(Accumulated deficit)loss(deficit) equityBalance December 31, 2008$363$32,154($298)($23,707)($28,849)($20,337)Net income16,73116,731Foreign currency translation adjustment566566Pension liability adjustment, net of tax(3,096)(3,096) Comprehensive income14,201Issuance of common stock3(3)0Stock option expense323 323Balance December 31, 2009$366$32,474($298)($6,976)($31,379)($5,813)Net income$15,619$15,619Foreign currency translation adjustment($3,982)(3,982)Pension liability adjustment, net of tax(928)(928) Comprehensive income10,709Stock option expense$324324Balance December 31, 2010$366$32,798($298)$8,643($36,289)$5,220Net income$7,944$7,944Foreign currency translation adjustment($2,634)(2,634)Pension liability adjustment, net of tax(17,709)(17,709) Comprehensive loss(12,399)Issuance of common stock$1($1)- Stock option expense99Balance December 31, 2011$367$32,806($298)$16,587($56,632)($7,170)
VISKASE COMPANIES, INC. AND SUBSIDIARIES
CONSOLIDATED STATEMENTS OF CASH FLOWS
(In Thousands)
See notes to consolidated financial statements.
23
YearYearYearEndedEndedEndedDecemberDecemberDecember31, 201131, 201031, 2009Cash flows from operating activities:Net income $7,944$15,619$16,731 Adjustments to reconcile net income to net cash provided by operating activities:Depreciation13,97712,35911,349Stock-based compensation9324323Amortization of intangibles460460460Amortization of deferred financing fees9049441,111Deferred income taxes291,261(2,801)Foreign currency translation gain - - (532)Loss on disposition of assets91139509Bad debt provision448109657Postretirement curtailment gain- (562)- Asset impairment charge- - 1,447Loss on early extinguishment of debt- - 5,962Non-cash interest on notes8356747Changes in operating assets and liabilities:Receivables(6,179)(3,426)(2,095)Inventories884(4,354)(8,174)Other current assets(863)1,569(6,734)Accounts payable4,4972,386(1,769)Accrued liabilities25,164(777)Accrued employee benefits(4,921)(1,855)(1,123)Other(414)862469Total adjustments9,00715,436(971)Net cash provided by operating activities16,95131,05515,760Cash flows from investing activities:Capital expenditures(37,269)(19,738)(23,812)Proceeds from assets held for sale- - 577Proceeds from disposition of assets679911Net cash used in investing activities(37,202)(19,639)(23,224)Cash flows from financing activities:Deferred financing costs(141)(1,324)(6,540)Proceeds from revolving loan- 8704,999Proceeds from capital lease748196,815Proceeds from long-term debt- 40,400173,784Repayment of long-term debt- - (113,711)Repayment of short-term debt- (1,132)(25,454)Repayment of capital lease(842)(893)(6,674)Restricted cash64100- Net cash (used in) provided by financing activities(845)38,84033,219Effect of currency exchange rate changes on cash(537)(346)542Net (decrease) increase in cash and equivalents(21,633)49,91026,297Cash and equivalents at beginning of period87,55837,64811,351Cash and equivalents at end of period$65,925$87,558$37,648Supplemental cash flow information:Interest paid less capitalized interest$20,349$12,040$14,808Income taxes paid (refunded)$2,978($1,568)$11,952
1. Summary of Significant Accounting Policies
Nature of Operations
Viskase Companies, Inc. together with its subsidiaries (“we” or the “Company”) is a producer of non-
edible cellulosic and plastic casings used to prepare and package processed meat products, and
provides value-added support services relating to these products, for some of the largest global
consumer products companies. The Company operates seven manufacturing facilities and ten
distribution centers in North America, South America, Europe and Asia and, as a result, is able to
sell its products in most countries throughout the world.
Principles of Consolidation
The consolidated financial statements include the accounts of the Company. Intercompany accounts
and transactions have been eliminated in consolidation.
Use of Estimates in the Preparation of Financial Statements
The financial statements are prepared in accordance with generally accepted accounting principles
(“GAAP”) in the United States of America and include the use of estimates and assumptions that
affect a number of amounts included in the Company‟s financial statements, including, among other
things, pensions and other postretirement benefits and related disclosures, reserves for excess and
obsolete inventory, allowance for doubtful accounts, and income taxes. Management bases its
estimates on historical experience and other assumptions that we believe are reasonable. If actual
amounts are ultimately different from previous estimates, the revisions are included in the
Company‟s results for the period in which the actual amounts become known. Historically, the
aggregate differences, if any, between the Company‟s estimates and actual amounts in any year
have not had a significant effect on the Company‟s consolidated financial statements.
Cash and Cash Equivalents
For purposes of the statement of cash flows, the Company considers cash equivalents to consist of
all highly liquid debt investments purchased with an initial maturity of approximately three months or
less. Due to the short-term nature of these instruments, the carrying values approximate the fair
market value. Cash equivalents include $196 and $201 of short-term investments at December 31,
2011 and December 31, 2010, respectively. Of the cash held on deposit, essentially all of the cash
balance was in excess of amounts insured by the Federal Deposit Insurance Corporation or other
foreign provided bank insurance. The Company performs periodic evaluations of these institutions
for relative credit standing and has not experienced any losses as a result of its cash concentration.
Consequently, no significant concentrations of credit risk are considered to exist.
The Company‟s outstanding check balances of $110 and $265 at December 31, 2011 and
December 31, 2010, respectively, are deducted from cash.
Receivables
Trade accounts receivable are classified as current assets and are reported net of allowance for
doubtful accounts and a reserve for returns. This estimated allowance is primarily based upon our
evaluation of the financial condition of each customer, each customer‟s ability to pay and historical
write-offs. Trade accounts receivable include allowances of $2,442 and $2,203 at December 31,
2011 and December 31, 2010, respectively.
Inventories
Inventories are valued at the lower of first-in, first-out (“FIFO”) cost or market. The inventories have
been reduced by an allowance for slow moving and obsolete inventories. The estimated allowance is
based upon management‟s estimate of specifically identified items, the age of the inventory and
historical write-offs of obsolete and excess inventories.
24
Property, Plant and Equipment
The Company carries property, plant and equipment at cost less accumulated depreciation. Property
and equipment additions include acquisition of property and equipment and costs incurred for
computer software purchased for internal use including related external direct costs of materials and
services and payroll costs for employees directly associated with the project. Upon retirement or
other disposition, cost and related accumulated depreciation are removed from the accounts, and
any gain or loss is included in results of operations. Depreciation is computed on the straight-line
method using a half year convention over the estimated useful lives of the assets ranging from (i)
building and improvements - 10 to 32 years, (ii) machinery and equipment - 4 to 12 years, (iii)
furniture and fixtures - 3 to 12 years, (iv) auto and trucks - 2 to 5 years, and (v) leasehold
improvements - shorter of lease or useful life.
In the ordinary course of business, we lease certain equipment, and certain real property, consisting
of manufacturing and distribution facilities and office facilities.
Deferred Financing Costs
Deferred financing costs are amortized as expense using the effective interest rate method over the
expected term of the related debt agreement. Amortization of deferred financing costs is classified
as interest.
Patents
Patents are amortized on the straight-line method over an estimated average useful life of 10 years.
Long-Lived Assets
The Company continues to evaluate the recoverability of long-lived assets including property, plant
and equipment and patents. Impairments are recognized when the expected undiscounted future
operating cash flows derived from long-lived assets are less than their carrying value. If impairment
is identified, valuation techniques deemed appropriate under the particular circumstances will be
used to determine the asset‟s fair value. The loss will be measured based on the excess of carrying
value over the determined fair value. The review for impairment is performed whenever events or
changes in circumstances indicate that the carrying amount of assets may not be recoverable.
Shipping and Handling
The Company periodically bills customers for shipping charges. These amounts are included in net
revenue, with the associated costs included in cost of sales.
Pensions and Other Postretirement Benefits
The Company uses appropriate actuarial methods and assumptions in accounting for its defined
benefit pension plans and non-pension postretirement benefits.
Actual results that differ from assumptions used are accumulated and amortized over future periods
and, accordingly, generally affect recognized expense and the recorded obligation in future periods.
Therefore, assumptions used to calculate benefit obligations as of the end of a fiscal year directly
impact the expense to be recognized in future periods. The primary assumptions affecting the
Company‟s accounting for employee benefits as of December 31, 2011 are as follows:
• Long-term rate of return on plan assets: The required use of the expected long-term rate of
return on plan assets may result in recognized returns that are greater or less than the actual
returns on those plan assets in any given year. Over time, however, the expected long-term
rate of return on plan assets is designed to approximate actual earned long-term returns. The
Company uses long-term historical actual return information, the mix of investments that
comprise plan assets, and future estimates of long-term investment returns by reference to
external sources to develop an assumption of the expected long-term rate of return on plan
25
assets. The expected long-term rate of return is used to calculate net periodic pension cost. In
determining its pension obligations, the Company is using a long-term rate of return on U.S.
plan assets of 8.00% for 2011. The Company is using a long-term rate of return on French
plan assets of 3.50% for 2011 and 2010. The German pension has no assets in the plan.
• Discount rate: The discount rate is used to calculate future pension and postretirement
obligations. The Company is using a Mercer Bond yield curve in determining its pension
obligations. The Company is using a discount rate of 4.89% for 2011 compared to 5.49% for
2010. The Company is using a weighted average discount rate of 4.99% on its non U.S.
pension plans for 2011.
Income Taxes
Deferred tax assets and liabilities are measured using enacted tax laws and tax rates expected to
apply to taxable income in the years in which those temporary differences are expected to be
recovered or settled. The effect on deferred tax assets and liabilities due to a change in tax rates is
recognized in income in the period that includes the enactment date. In addition, the amounts of any
future tax benefits are reduced by a valuation allowance to the extent such benefits are not expected
to be realized on a more likely than not basis. Interest and penalties related to unrecognized tax
benefits are included as a component of tax expense.
Other Comprehensive Loss
Comprehensive income includes all other non-stockholder changes in equity. Changes in other
comprehensive income in 2011 and 2010 resulted from changes in foreign currency translation and
minimum pension liability.
Revenue Recognition
The Company records revenue when the following criteria are met: persuasive evidence of an
arrangement exists, delivery has occurred, the price to the customer is fixed and determinable and
collectability is reasonably assured. Unless otherwise agreed in writing, title and risk of loss pass
from Viskase to the customer when Viskase delivers the merchandise to the designated point of
delivery, to the designated point of destination or to the designated carrier, free on board. Provisions
for certain rebates, sales incentives, product returns and discounts to customers are recorded in the
same period the related revenue is recorded. The Company records all labor, raw materials, in-
bound freight, plant receiving and purchasing, warehousing, handling and distribution costs as a
component of cost of goods sold.
Accounting for Stock-Based Compensation
Stock-based compensation cost is measured at the grant date based on fair value of the award and
is recognized as an expense on a straight-line basis over the requisite service period, which is the
vesting period. Included in net income is a non-cash compensation expense $9 in 2011, $324 in
2010, and $323 in 2009.
Financial Instruments
The Company routinely enters into fixed price natural gas agreements which require it to purchase a
portion of its natural gas each month at fixed prices. These fixed price agreements qualify for the
“normal purchases” scope exception under derivative and hedging standards, therefore the natural
gas purchases under these contracts were expensed as incurred and included within cost of sales.
Future annual minimum purchases remaining under the agreement are $865 for 2012. During 2011
and 2010, the Company‟s total purchases under the agreements were $1,278 and $694,
respectively.
New Accounting Pronouncements
In May 2011, the FASB issued guidance clarifying how to measure and disclose fair value. This
guidance amends the application of the “highest and best use” concept to be used only in the
26
measurement of fair value of nonfinancial assets, clarifies that the measurement of the fair value of
equity-classified financial instruments should be performed from the perspective of a market
participant who holds the instrument as an asset, clarifies that an entity that manages a group of
financial assets and liabilities on the basis of its net risk exposure can measure those financial
instruments on the basis of its net exposure to those risks, and clarifies when premiums and
discounts should be taken into account when measuring fair value. The fair value disclosure
requirements also were amended. The Company does not believe that the adoption of the amended
guidance will have a significant effect on its consolidated financial statements.
increases
Income.” This ASU
In June 2011, the FASB issued ASU No. 2011-05, “Comprehensive Income (Topic 220):
Presentation of Comprehensive
the prominence of other
comprehensive income (“OCI”) in the financial statements and provides companies two options for
presenting OCI, which until now has typically been placed within the statement of equity. One option
allows an OCI statement to be included with the net income statement, and together the two will
make a statement of total comprehensive income. Alternately, companies may present an OCI
statement separate from the net income statement; however, the two statements will have to appear
consecutively within a financial report. This ASU does not affect the types of items that are reported
in OCI, nor does it affect the calculation or presentation of earnings per share. For non-public
companies, this ASU is effective for periods beginning after December 15, 2012. The Company
does not believe that the adoption of the amended guidance will have a significant effect on its
consolidated financial statements.
2. Cash and cash equivalents
As of December, 2011 and December 31, 2010, cash held in foreign banks was $13,551 and
$11,555, respectively.
Letters of credit in the amount of $2,119 were outstanding under facilities with a commercial bank,
and were cash collateralized in a restricted account.
3. Receivables, net
Receivables reserve activity:
27
December 31, 2011December 31, 2010Cash and cash equivalents$65,925 $87,558 Restricted cash2,1192,183$68,044 $89,741 December 31, 2011December 31, 2010Accounts receivable, gross$55,543 $50,487 Less allowance for doubtful accounts (1,799)(1,850)Less allowance for sales returns(643)(353) $53,101 $48,284 December 31, 2011December 31, 2010December 31, 2009 Beginning balance$2,203 $2,152 $1,612 Provision448 109 657 Write-offs(124)(22)(156) Other(85)(36)39 Ending balance$2,442 $2,203 $2,152
4. Inventories
Inventories, net of reserves, consisted of:
Inventory reserves activity:
5. Property, Plant and Equipment, Net
Accumulated depreciation consisted of:
Capitalized interest for 2011, 2010, and 2009 totaled $1,580, $518, and $663 respectively.
Maintenance and repairs charged to costs and expenses for 2011, 2010, and 2009 aggregated
$19,222, $18,882 and $19,280, respectively.
6. Assets Held For Sale
During December 2009, the Company recognized an impairment loss on a plastic extruder in its
Monterrey, Mexico plant due to a change in the mix of the Company‟s product line. The Company
wrote down the asset to the realizable market value based on potential resale value and changed its
classification to an asset held for sale in the amount of $500.
28
December 31, 2011December 31, 2010Raw materials$13,622 $10,576 Work in process18,627 22,343 Finished products 21,030 22,028 $53,279 $54,947 December 31, 2011December 31, 2010December 31, 2009 Beginning balance$2,096 $2,321 $2,587 Provision1,717 950 1,228 Write-offs(858)(775)(1,883) Other171 (400)389 Ending balance$3,126 $2,096 $2,321 December 31, 2011December 31, 2010 Land and improvements $2,125 $2,141 Buildings and improvements 22,359 21,802 Machinery and equipment171,247 149,585 Construction in progress 18,555 6,503 $214,286 $180,031 December 31, 2011December 31, 2010 Land and improvements $209 $185 Buildings and improvements 6,135 5,426 Machinery and equipment73,544 61,857 $79,888 $67,468
7. Other Assets
Amortization of patents for fiscal years 2012 and 2013 will be approximately $460 and $115,
respectively.
8. Accrued Liabilities
Accrued liabilities consisted of:
9. Debt Obligations
Outstanding long-term debt consisted of:
Revolving Credit Facility
The Company is a party to a $25,000 secured revolving credit facility (“Revolving Credit Facility”) with
Icahn Enterprises L.P. Borrowings under the loan and security agreement governing the Revolving
Credit Facility are subject to a borrowing base formula based on percentages of eligible domestic
receivables and eligible domestic inventory. Under the Revolving Credit Facility, the interest rate
option is LIBOR plus a margin of 2.00% currently (which margin will be subject to performance based
increases up to 2.50%); provided that the minimum interest rate shall be at least equal to 3.00%. The
Revolving Credit Facility also provides for an unused line fee of 0.375% per annum. On April 28,
2011, the Company entered into the Fifth Amendment to Loan and Security Agreement with Icahn
Enterprises L.P., extending the maturity date of the Revolving Credit Facility from January 31, 2012 to
January 31, 2013. The amendment included a fee of $125 for the extension.
There were no borrowings under the Revolving Credit Facility at December 31, 2011.
Indebtedness under the Revolving Credit Facility is secured by liens on substantially all of the
Company‟s domestic and Mexican assets, with liens on (i) inventory, accounts receivable, lockboxes,
and deposit accounts (the “RCF Priority Collateral‟) to be contractually senior to the liens securing the
9.875% Senior Secured Notes and the related guarantees pursuant to an intercreditor agreement, (ii)
real property, fixtures and improvements thereon, equipment and proceeds thereof (the “Notes
29
December 31, 2011December 31, 2010Patents$4,598 $4,598 Less: Accumulated amortization(4,024)(3,564)Patents, net 574 1,034 Miscellaneous1,894 500 $2,468 $1,534 December 31, 2011December 31, 2010Compensation and employee benefits$14,482 $15,011 Taxes payable11,451 9,992 Accrued volume and sales discounts1,402 1,467 Accrued interest9,798 9,798 Other 3,430 4,930 $40,563 $41,198 December 31, 2011December 31, 2010Long-term debt: 9.875% Senior secured notes, net of discount$214,328$214,245 Other250234Total long-term debt$214,578$214,479
Priority Collateral”), to be contractually subordinate to the liens securing the 9.875% Senior Secured
Notes and such guarantees pursuant to such intercreditor agreement, and (iii) all other assets, to be
contractually pari passu with the liens securing the 9.875% Senior Secured Notes and such
guarantees pursuant to such intercreditor agreement.
The Revolving Credit Facility contains various covenants which restrict the Company‟s ability to,
among other things, incur indebtedness, enter into mergers or consolidation transactions, dispose of
assets (other than in the ordinary course of business), acquire assets, make certain restricted
payments, create liens on our assets, make investments, create guarantee obligations and enter into
sale and leaseback transactions and transactions with affiliates, in each case subject to permitted
exceptions. The Revolving Credit Facility also requires that we comply with various financial
covenants, including meeting a minimum EBITDA requirement and limitations on capital expenditures
in the event our usage of the Revolving Credit Facility exceeds 30% of the facility amount. The
Company is in compliance with the Revolving Credit Facility covenants as of December 31, 2011.
In its foreign operations, the Company has unsecured lines of credit with various banks providing
approximately $8,000 of availability. There were no borrowings under the lines of credit at December
31, 2011.
9.875% Senior Secured Notes due 2018
On December 21, 2009, the Company issued $175,000 of 9.875% Senior Secured Notes due 2018
(“9.875% Senior Secured Notes”). A portion of the proceeds from the issuance was used to retire the
previously outstanding 11.5% Senior Secured Notes. On May 3, 2010, the Company issued an
additional $40,000 of 9.875% Senior Secured Notes. The 9.875% Senior Secured Notes issued on
May 3, 2010 were issued under the same indenture as the 9.875% Senior Secured Notes issued on
December 21, 2009. The 9.875% Senior Secured Notes bear interest at a rate of 9.875% per annum,
payable semi-annually in cash on January 15 and July 15. The 9.875% Senior Secured Notes have a
maturity date of January 15, 2018.
The 9.875% Senior Secured Notes and related guarantees by any of our future domestic restricted
subsidiaries will be secured by substantially all of our and those domestic restricted subsidiaries‟
current and future tangible and intangible assets, including all or a portion of the stock of our and their
subsidiaries (except that no more than 65% of the voting stock of any foreign subsidiary will constitute
collateral). The liens on our assets and the assets of those domestic restricted subsidiaries that
secure the 9.875% Senior Secured Notes and any such guarantees will (i) in the case of the RCF
Priority Collateral be contractually subordinated, pursuant to an intercreditor agreement, to the liens
thereon securing the Revolving Credit Facility, (ii) in the case of Notes Priority Collateral be
contractually senior, pursuant to such intercreditor agreement, to the liens thereon securing the
Revolving Credit Facility, (iii) in the case of all other assets, be contractually pari passu, pursuant to
such intercreditor agreement, with the liens securing the Revolving Credit Facility, and (iv) in each
such case, be subject to certain prior liens. The indenture governing the 9.875% Senior Secured
Notes permits us to incur other senior secured indebtedness and to grant liens on our assets under
certain circumstances.
Prior to January 15, 2014, we may redeem, at our option, up to 35% of the aggregate principal
amount of the 9.875% Senior Secured Notes issued under the indenture with the net proceeds of any
equity offering, at 109.875% of their principal amount, plus accrued and unpaid interest to the date of
redemption, provided that at least 65% of the aggregate principal amount of the 9.875% Senior
Secured Notes issued under the indenture agreement governing the 9.875% Senior Secured Notes
remains outstanding immediately following the redemption.
Letter of Credit Facility
Letters of credit in the amount of $2,119 were outstanding under facilities with a commercial bank,
and were cash collateralized at December 31, 2011.
30
Debt Maturity
The aggregate maturities of debt (1) for each of the next five years are:
(1) The aggregate maturities of debt represent amounts to be paid at maturity and not
the current carrying value of the debt.
10. Capital Lease Obligations
The Company has entered into capital lease obligations to acquire certain equipment and building
improvements for its manufacturing facilities. The equipment leases have a term of 3 to 5 years and
the building improvement lease has a term of 5 years. The Company has determined that
automobiles leased by the Company are capital leases with an average term of 4 years. The
depreciation of capital leases is included in depreciation expense.
The following is an analysis of leased property under capital leases by major classes.
The following is a schedule by years of minimum future lease payments as of December 31, 2011.
11. Operating Leases
The Company has operating lease agreements for machinery, equipment and facilities. The majority
of the facility leases require the Company to pay maintenance, insurance and real estate taxes.
Certain of these leases contain escalation clauses and renewal options.
Future minimum lease payments for operating leases that have initial or remaining non-cancelable
lease terms in excess of one year as of December 31, 2011, are:
31
20122013201420152016Thereafter9.875% Senior Secured Notes - - - - - $215,000 Other - - - - - $1,041 - - - - - $216,041 20112010Building and improvements$507$525Machinery and equipment2,6782,722Less: Accumulated depreciation(2,057)(1,410)$1,128$1,837Year ending December 31,2012$75320134982014168201582016- Thereafter- Total minimum payments required1,427Less amount representing interest(399)Present value of net minimum lease payments$1,028
Total rent expense during 2011, 2010 and 2009 amounted to $3,245, $3,262 and $3,190
respectively.
12. Retirement Plans
The Company and its subsidiaries have defined contribution and defined benefit plans varying by
country and subsidiary.
The Company‟s operations in the United States, France, Germany and Canada historically offered
defined benefit retirement plans and postretirement health care and life insurance benefits to their
employees. Most of these benefits have been terminated, resulting in various reductions in liabilities
and curtailment gains.
On September 30, 2010, employees in the U.S. covered by a collective bargaining agreement
ratified a new agreement that, among other things, freezes the defined benefit pension plan as of
December 31, 2010. All other participation in the plans had previously been frozen.
Included in accumulated other comprehensive income, net of tax, as of December 31, 2011 are the
following amounts not yet recognized in net periodic benefit cost:
Amounts included in other comprehensive income expected to be recognized as a component of net
periodic benefit cost for the year ending December 31, 2012 are:
The measurement date for all defined benefit plans is December 31. The year end status of the
plans is as follows:
32
2012$3,166 20132,243 20142,098 20151,970 2016599 Total thereafter5,617 Total minimum lease payments$15,693 U.S. Pension Benefits Non U.S. Pension BenefitsNet actuarial loss Prior service credit ($45,435)$5 $50 - U.S. Pension Benefits Non U.S. Pension BenefitsNet actuarial loss ($3,429)$9
The funded status of these pension plans as a percentage of the projected benefit obligation was 65
percent in 2011 compared to 72 percent in 2010.
33
Non U.S. Pension Benefits2011201020112010Change in benefit obligation:Projected benefit obligation at beginning of year$136,666$132,486$8,463$8,105Service cost- 303316259Interest cost7,3207,510439404Actuarial loss 10,9584,19596584Benefits paid(7,921)(7,828)(296)(301)Currency translation- - (267)(588)Estimated benefit obligation at end of year$147,023$136,666$8,751$8,463Change in plan assets:Fair value of plan assets at beginning of year$98,314$91,676$4,683$4,878Actual return on plan assets(797)10,794166159Employer contribution6,0893,672833128Benefits paid(7,921)(7,828)(127)(128)Currency translation- - (148)(354)Fair value of plan assets at end of year$95,685$98,314$5,407$4,683Unfunded status of the plan($51,338)($38,352)($3,344)($3,780)U.S. Pension Benefits U.S. Pension Benefits Non U.S. Pension Benefits2011201020112010Net amount recognizedAmounts recognized in statement of financial position:Current liabilities($62)($62)($127)($131)Noncurrent liabilities(51,276)(38,291)(3,217)(3,649)Net amount recognized($51,338)($38,353)($3,344)($3,780)Information for defined benefit plans with accumulated benefit obligations in excess of plan assets:U.S. Pension Benefits Non U.S. Pension Benefits2011201020112010Projected benefit obligation$147,023 $136,666 $8,751 $8,463 Accumulated benefit obligation$147,003 $131,638 $7,279 $6,983 Fair value of plan assets$95,685$98,314$5,407$4,683
Components of net periodic benefit cost for the years ended December 31:
Weighted average assumptions used to determine the benefit obligation and net periodic benefit cost as
of December 31:
The Company evaluates its discount rate assumption annually as of December 31 for each of its
retirement-related benefit plans. For 2011, the Company switched to a Mercer bond model from the
Hewitt yield curve for its U.S. pension benfits. The Company is using a weighted average discount
rate of 4.99% on its non U.S. pension plans for 2011.
The Company‟s expected return on plan assets is evaluated annually based upon a study which
includes a review of anticipated future long-term performance of individual asset classes, and
consideration of the appropriate asset allocation strategy to provide for the timing and amount of
benefits included in the projected benefit obligation. While the study gives appropriate consideration
to recent fund performance and historical returns, the assumption is primarily a long-term
prospective rate.
The Company‟s overall investment strategy is to achieve growth through a mix of approximately 67
percent of investments for long-term growth and 33 percent for near-term benefit payments with a
wide diversification of asset types, fund strategies, and fund managers. The target allocations for
plan assets are 37 percent equity securities, 30 percent hedge funds and 33 percent to fixed income
investments. Equity securities primarily include investments in large-cap, mid-cap and small-cap
companies primarily located in the United States and international developed markets. Fixed income
securities include corporate bonds of companies from diversified industries, mortgage-backed
securities, and U.S. Treasuries. Other types of investments include investments in hedge funds that
follow several different strategies.
In accordance with FASB guidance, Plan management uses the following methods and significant
assumptions to estimate fair value of investments.
Mutual funds - Valued at the net asset value (“NAV”) of shares held by the Plan at year-end, which is
obtained from an active market.
Collective trust funds - Value provided by the administrator of the fund. The NAV is based on the
value of the underlying assets owned by the fund, minus its liabilities, and then divided by the
number of shares outstanding. The NAV's unit price is quoted on a private market that is not active.
Hedge funds - Value provided by the administrator of the fund. The pricing for these funds is
provided monthly by the fund to determine the quoted price.
34
Non U.S. Pension Benefits201120102009201120102009Component of net period benefit costService cost-$ $303$224$338$259$216Interest cost7,3207,5107,894470404416Expected return on plan assets(7,742)(7,411)(6,616)(191)(180)(150)Amortization of prior service cost- (131)(131)- - - Amortization of actuarial loss1,6671,6291,50437 77 72 Curtailment Income- (562) - - - - $1,245$1,338$2,875$654$560$554U.S. Pension BenefitsU.S. Pension Benefits Non U.S. Pension Benefits2011201020112010Discount rate4.89%5.49%4.99%5.49%Expected return on plan assets8.00%8.25%3.50%3.50%Rate of compensation increaseN/A3.00%3.00%3.00%
The fair values of the Company‟s pension plan asset allocation at December 31, 2011 and 2010, by
asset category are as follows:
35
Fair Value Measurement atDecember 31, 2011Quoted Prices in Active Markets for Identical AssetsSignificant Observable InputsSignificant Unobservable InputsAsset Category Total(Level 1)(Level 2)(Level 3)Cash equivalents$2,523$2,523-$ -$ Equity securities: U.S. companies10,458 10,458 - - International companies 3,828 3,828 - - U.S-Small Cap Growth1,756 - 1,756 - U.S-Large Cap Enhanced Core10,664 - 10,664 - U.S-Large Cap Equity Growth 8,262 - 8,262 - U.S-Mutual Funds 8,397 - 8,397 - Fixed income securities: Government Treasuries6,639 6,639 - - Mortgage-backed securities 2,693 - 2,693 - Aggregate bond fund8,974 - 8,974 - High yield fund10,330 10,330 - - Other types of investments: Hedge funds 26,568 - - 26,568 Total $101,092$33,778$40,746$26,568Fair Value Measurements Using Significant Unobservable Inputs (Level 3)Combined Hedge Funds$27,582 Total realized (loss)($4) Change in unrealized depreciation(1,004) Cost of purchases(299) Proceeds from sales293 $26,568Beginning balance at December 31, 2010Ending balance at December 31, 2011
The following table provides a summary of the estimated benefit payments for the postretirement
plans for the next five fiscal years individually and for the following five fiscal years in the aggregate.
The Company‟s expected contribution for the 2012 fiscal year will be $6,310 for the U.S. and $256
for non-U.S. pension plans.
36
Fair Value Measurement atDecember 31, 2010Quoted Prices in Active Markets for Identical AssetsSignificant Observable InputsSignificant Unobservable InputsAsset Category Total(Level 1)(Level 2)(Level 3)Cash equivalents$1,921$1,921-$ -$ Equity securities: U.S. companies10,184 10,184 - - International companies 4,781 4,781 - - U.S-Small Cap Growth1,430 - 1,430 - U.S-Large Cap Enhanced Core11,904 - 11,904 - U.S-Large Cap Equity Growth 6,450 - 6,450 - U.S-Mutual Funds 6,509 - 6,509 - Fixed income securities: Government Treasuries7,382 7,382 - - Mortgage-backed securities 2,478 - 2,478 - Aggregate bond fund9,747 - 9,747 - High yield fund12,630 12,630 - - Other types of investments: Hedge funds 27,582 - - 27,582 Total $102,998$36,898$38,518$27,582Fair Value Measurements Using Significant Unobservable Inputs (Level 3)Combined Hedge Funds$25,244 Change in unrealized appreciation2,338 $27,582Beginning balance at December 31, 2009Ending balance at December 31, 2010Total Estimated Benefit PaymentsU.S.Non-U.S 2012$8,456$5092013 8,5744572014 8,6616252015 8,7265292016 8,9245192017-2021 46,1013,905
Savings Plans
The Company also has defined contribution savings and similar plans for eligible employees, which
vary by subsidiary. The Company‟s aggregate contributions to these plans are based on eligible
employee contributions and certain other factors. The Company expense for these plans was
$1,049, $961 and $973 in 2011, 2010 and 2009, respectively.
International Plans
The Company maintains various pension and statutory separation pay plans for its European
employees. The expense, not including the French and German pension plan, in 2011, 2010, and
2009 was $864, $1,021 and $584, respectively. As of their most recent valuation dates, for those
plans where vested benefits exceeded plan assets, the actuarially computed value of vested benefits
exceeded those plans‟ assets by approximately $1,536.
13. Asset Impairment
During December 2009, the Company recognized an impairment loss of $1,072 on a plastic extruder
in its Monterrey, Mexico plant to the realizable market value and changed its classification on the
balance sheet to an asset held for sale.
The Company had an asset impairment charge of $375 for the further write down of the Kentland,
Indiana facility to the contract price on June 30, 2009.
14. Capital Stock, Treasury Stock and Paid in Capital
Authorized shares of preferred stock ($0.01 par value per share) and common stock ($0.01 par
value per share) for the Company are 50,000,000 shares and 50,000,000 shares, respectively.
In 2004, the Company purchased 805,270 shares of its common stock from the underwriter for a
purchase price of $298. The common stock has been accounted for as treasury stock.
15. Warrants (Dollars in Thousands, Except Per Share and Per Warrant Amounts)
On June 29, 2004, in connection with the issuance of indebtedness, the Company issued 90,000
Warrants to purchase an aggregate of 805,230 shares of common stock of the Company
(“Warrants”). Each of the Warrants entitled the holder to purchase 8.947 shares of the Company's
common stock at an exercise price of $0.01 per share through the June 15, 2011 expiration date.
Before June 15, 2011, all outstanding warrants were exercised.
16. Income Taxes
Income tax provision (benefit) consisted of:
37
201120102009CurrentDomestic($136)$295 $147 Foreign 5,537 111 4,159 Total current 5,401 406 4,306 Deferred Domestic - - (23)Foreign 29 1,271 (2,778)Total deferred 29 1,271 (2,801) Total$5,430 $1,677 $1,505
The reconciliation of income tax provision (benefit) attributable to earnings differed from the amounts
computed by applying the U.S. Federal statutory income tax rate of 35% to earnings by the following
amounts:
Temporary differences and net operating loss carryforwards that give rise to a significant portion of
deferred tax assets and liabilities for 2011 and 2010 are as follows:
In the consolidated balance sheets, these deferred tax assets and liabilities are classified as either
current or non-current based on the classification of the related liability or asset for financial
reporting. A deferred tax asset or liability that is not related to an asset or liability for financial
reporting, including deferred taxes related to carryforwards, is classified according to the expected
reversal date of the temporary differences as of the end of the year.
38
Income (loss) before income taxes: 201120102009Domestic($335)$1,192 ($14,115)Foreign 13,709 16,104 32,351 Total$13,374 $17,296 $18,236 Computed income tax provision $4,681$6,053$6,383State and local taxes, net of federal tax(3) 127 82 Foreign taxes, net344 (106) (3,813) Valuation allowance528 (1,987) (900) Uncertain tax positions- expense (benefit) 64 (2,680) 1,823 Other, net(184) 270 (2,070) Total income tax expense $5,430 $1,677 $1,505 Computed income tax provision 35.0%35.0%35.0%State and local taxes, net of federal tax0.0%0.7%0.4%Foreign taxes, net2.6%-0.6%-20.9%Valuation allowance3.9%-11.5%-4.9%Uncertain tax positions- (benefit) expense0.5%-15.5%10.0%Other, net-1.4%1.6%-11.4%Effective income tax rate40.6%9.7%8.3%20112010Deferred tax asset Provisions not currently deductible$3,792$4,671 Inventory basis differences3,7672,729 Foreign exchange and other11(13) Stock option865473 Pension and healthcare 19,8984,340 Net operating loss carryforwards36,81141,684 Valuation Allowance(49,486)(36,502)Total deferred tax asset$15,658$17,382Deferred tax liability Property, plant, and equipment($12,600)($12,526) Intangible asset(221)- Foreign exchange and other(4,409)(5,190)Total deferred tax liability($17,230)($17,716)($1,572)($334)
A valuation allowance is provided when it is more likely than not that some portion or all of the
deferred tax assets will not be realized. A U.S. based valuation allowance of $49,486 has been
recorded at December 31, 2011, as management believes that it is more likely than not that all
deferred tax assets will not be fully realized based on the expectation of taxable income in future
years.
There were gross U.S. federal net operating loss carryforwards at December 31, 2011 and
December 31, 2010 of $94,753 and $101,789, respectively, with amounts beginning to expire in the
year 2025. There Company has gross foreign net operating loss carryforwards at December 31,
2011 and December 31, 2010 of $1,092 and $3,520, respectively. There is an unlimited
carryforward period for the foreign net operating losses. Viskase did not record taxes on its
undistributed earnings from foreign subsidiaries since these earnings are considered to be
permanently reinvested. If at some future date, these earnings cease to be permanently reinvested,
Viskase may be subject to U.S. income taxes and foreign withholding taxes on such amounts.
Determining the unrecognized deferred tax liability on the potential distribution of these earnings is
not practicable as such liability, if any, is dependent on circumstances existing when remittance
occurs.
The Company joins in filing a United States consolidated Federal income tax return including all of
its domestic subsidiaries.
Uncertainty in Income Taxes
The uncertain tax positions as of December 31, 2011 totaled $9,555. The following table
summarizes the activity related to the unrecognized tax benefits.
In 2011, the Company recognized an approximate net increase of $5,024 to reserves for uncertain
tax positions.
Approximately $2,800 of the total gross unrecognized tax benefits represents the amount that, if
recognized, would affect the effective income tax rate in future periods. The Company and its
subsidiaries are subject to U.S. federal income tax as well as income tax of multiple state and
foreign jurisdictions. The Company has substantially concluded all U.S. federal income tax matters
for years through 2007. Substantially all material state and local and foreign income tax matters
have been concluded for years through 2007. U.S. federal income tax returns for 2008 through 2011
are currently open for examination. Based on the expiration of the statute of limitations for certain
jurisdictions, it is reasonably possible that the unrecognized tax benefits will decrease in the next
twelve months by approximately $1,500.
The Company's continuing practice is to recognize interest and/or penalties related to income tax
matters in income tax expense. During the years ended December 31, 2011 and 2010, the Company
recorded adjustments for interest of $6 and ($280), respectively, and for penalties of $(170) and
($450) respectively related to these unrecognized tax benefits. In total, as of December 31, 2011
and 2010, the Company has recorded a liability of interest of $126 and $120, respectively, and $480
and $650, respectively, for potential penalties.
39
(in thousands)December 31, 2011Unrecognized tax benefits as of January 1, 2011$4,531Increases in positions taken in a prior period 5,289 Decreases in positions taken in a prior period (144)Increases in positions taken in a current period 515 Decreases in positions taken in a current period - Decreases due to settlements (150)Decreases due to lapse of statute of limitations(486) Unrecognized tax benefits as of December 31, 2011$9,555
17. Contingencies
We are a party in the case Viskase Companies, Inc. v. World Pac International AG, et al., Case No.:
09-CV-5022, in the United States District Court for the Northern District of Illinois, Eastern Division
(the “Court,” with the case being referred to herein as the “World Pac Litigation”). In the World Pac
Litigation, we are seeking, along with other remedies, a declaratory judgment that the Company‟s
Viscoat products do not infringe U.S. Patent No. 6,200,613 (the “‟613 Patent”) owned by defendant
World Pac International USA (“World Pac”). In response, World Pac filed a counterclaim seeking
unspecified damages for the infringement of the „613 Patent and seeking injunctive and other relief.
On February 3, 2011, the Court granted summary judgment in our favor on the basis of the invalidity
of the „613 Patent. The summary judgement has been appealed by World Pac to the United States
Court of Appeals for the Federal Circuit, and an oral argument for the appeal has been scheduled for
March 6, 2012. In April 2010, Viskase GmbH initiated an action in the German Federal Patent Court
(the “German Patent Court”) seeking a declaration of invalidity with respect to the German equivalent
of the 613 Patent. On April 5, 2011, the German Patent Court ruled in our favor. World Pac has
appealed the German Patent Court ruling to the German Supreme Court. World Pac has filed their
brief with the German Supreme Court on December 28, 2011.
The Company from time to time is involved in various other legal proceedings, none of which are
expected to have a material adverse effect upon results of operations, cash flows or financial
condition.
18. Earnings Per Share
Following are the reconciliations of the numerators and denominators of the basic and
diluted EPS (in thousands, except for number of shares and per share amounts):
Common stock equivalents, consisting of warrants and granted employee stock options
are dilutive and the effect of these dilutive securities has been included in weighted
average shares for diluted EPS using the treasury method for the Company.
19. Stock-Based Compensation (Dollars in Thousands, Except Per Share Amounts)
Stock-based compensation cost is measured at the grant date based on fair value of the award and
is recognized as an expense on a straight-line basis over the requisite service period, which is the
vesting period. Included in net income is a non-cash compensation expense of $9 as of December
31, 2011 and $324 as of December 31, 2010. The total unrecognized non-cash compensation
expense for the year ended December 31, 2012 is expected to be $1.
The fair values of the options granted during 2009, 2007 and 2005 were estimated on the date of
grant using the binomial option pricing model. The assumptions used and the estimated fair values
are as follows:
40
DecemberDecemberDecember31, 201131, 201031, 2009 NUMERATOR:Net income $7,944$15,619$16,731Net income for basic and diluted EPS$7,944$15,619$16,731 DENOMINATOR:Weighted average shares outstanding for basic EPS$35,869,890 $35,787,071 $35,535,534 Effect of dilutive securities1,140,2511,332,919 391,149Weighted average shares outstandingfor diluted EPS37,010,14137,119,99035,926,683
In February 2009, the Company granted non-qualified stock options to its current chief financial
officer for the purchase of 300,000 shares of its common stock. Options were granted at the fair
market value at date of grant and one-third vests on the first, second and third anniversaries of the
grant date, subject to acceleration in certain events. The options for the chief financial officer expire
on February 1, 2019.
In October 2007, the Company granted non-qualified stock options to its current chief executive
officer for the purchase of 1,500,000 shares of its common stock under an employment agreement.
Options were granted at the fair market value at date of grant and are fully vested. The options for
the chief executive officer expire on October 29, 2017.
The Company has outstanding non-qualified stock options granted to other members of
management for the purchase of 255,000 shares of its common stock. Options were granted at, or
above, the fair market value at date of grant and are fully vested. The options granted to other
members of management expire ten years from the date of grant.
The Company's outstanding options were:
Vested and exercisable options as of December 31, 2011 were 1,955,000 with a weighted average
exercise price of $1.86.
20. Research and Development Costs
Research and development costs are expensed as incurred and totaled $3,718, $3,569 and $3,442
for 2011, 2010, and 2009, respectively.
21. Related-Party Transactions
On January 15, 2010, Icahn Enterprises L.P. acquired approximately 71.4% of our outstanding
common stock from other affiliates of Carl C. Icahn.
41
200920072005Expected term10 years10 years10 yearsExpected stock volatility35.10%23.04%14.88%Risk-free interest rate2.87%4.39%4.17%Expected forfeiture rate0.00%14.00%35.00%Fair value per share$0.09$0.77$1.09Weighted AverageWeighted AverageShares Under Weighted AverageRemainingGrant-DateOptionExercise PriceContractual LifeFair ValueOutstanding, December 31, 20081,755,0001.87$ 103 months0.70$ Vested and exercisable at Dec. 31, 2008755,000 2.11$ 96 months0.76$ Granted300,0001.70$ 120 months0.09$ Exercised- - - - Forfeited- - - - Outstanding, December 31, 20092,055,0001.85$ 96 months0.61$ Vested and exercisable at Dec. 31, 20091,255,000 1.94$ 89 months0.72$ Granted- - - - Exercised- - - - Forfeited- - - - Outstanding, December 31, 20102,055,0001.85$ 93 months0.61$ Vested and exercisable at Dec. 31, 20101,855,000 1.86$ 80 months0.67$ Granted- - - - Exercised- - - - Forfeited- - - - Outstanding, December 31, 20112,055,0001.85$ 68 months0.61$ Vested and exercisable at Dec. 31, 20111,955,000 1.86$ 67 months0.64$
Icahn Sourcing, LLC, or Icahn Sourcing, is an entity formed and controlled by Carl C. Icahn in order
to maximize the potential buying power of a group of entities with which Mr. Icahn has a relationship
in negotiating with a wide range of suppliers of goods, services and tangible and intangible property.
We are a member of the buying group and, as such, are afforded the opportunity to purchase goods,
services and property from vendors with whom Icahn Sourcing has negotiated rates and terms.
Icahn Sourcing does not guarantee that we will purchase any goods, services or property from any
such vendors, and we are under no obligation to do so. We do not pay Icahn Sourcing any fees or
other amounts with respect to the buying group arrangement. We have purchased a variety of goods
and services as members of the buying group at prices and on terms that we believe are more
favorable than those which would be achieved on a stand-alone basis.
During the years ended December 31, 2011, December 31, 2010 and December 31, 2009, the
Company purchased $43, $31 and $33, respectively, in telecommunication services in the ordinary
course of business from XO Communications, Inc., an affiliate of Icahn Enterprises L.P. The
Company believes that the purchase of the telecommunications services were on terms at least as
favorable as those that the Company would expect to negotiate with an unaffiliated party.
Icahn Enterprises L.P. was the lender on the Company‟s Revolving Credit Facility as of December
31, 2011. The Company paid Icahn Enterprises L.P. service and unused commitment fees of $124
during the years ended December 31, 2011 and 2010. The Company believes that the terms of the
Revolving Credit Facility are at least as favorable as those that the Company would expect to
negotiate with an unaffiliated party. On April 28, 2011, the Company entered into the Fifth
Amendment to Loan and Security Agreement with Icahn Enterprises L.P., extending the maturity
date of the Viskase Revolving Credit Facility from January 31, 2012 to January 31, 2013. The
amendment included a fee of $125 for the extension.
22. Business Segment Information and Geographic Area Information
The Company primarily manufactures and sells cellulosic food casings. The Company‟s operations
are primarily in North America, South America and Europe. Intercompany sales and charges
(including royalties) have been reflected as appropriate in the following information. Certain items
are maintained at the Company‟s corporate headquarters and are not allocated geographically. They
include most of the Company‟s debt and related interest expense and income tax benefits.
Geographic Area Information:
42
201120102009Net salesNorth America$173,680$166,222$154,686South America44,75038,35634,606Europe149,200135,651133,473Asia449- - Other and eliminations(28,708)(24,014)(23,464)$339,371$316,215$299,301Operating income North America$18,007$18,968$18,038South America3,9484,1015,266Europe13,91813,94814,394Asia(606)- - $35,267$37,017$37,698
23. Interest Expense, Net
Net interest expense consisted of:
24. Accumulated Other Comprehensive Loss
Accumulated other comprehensive loss consisted of:
25. Subsequent Events
Viskase evaluated its December 31, 2011 consolidated financial statements for subsequent events
through March 9, 2012, the date the consolidated financial statements were available to be issued.
There were no subsequent events requiring disclosure identified.
.
43
Identifiable assetsNorth America$203,208$212,894$159,021South America27,30625,03021,524Europe101,99299,051103,074Asia7,31200$339,818$336,975$283,619Net Sales from operations by countryUnited States$99,023$98,738$95,380Brazil33,06825,61924,878Italy33,66729,46132,370Germany14,48214,13413,167France13,88412,25213,331Other international145,247136,011120,175$339,371$316,215$299,301December 31, 2011December 31, 2010December 31, 2009Interest expense$22,786$21,289$16,972Less Capitalized interest(1,580)(518)(663) Interest expense, net$21,206$20,771$16,309December 31, 2011December 31, 2010Minimum pension liability adjustment($46,360)($28,651)Foreign currency translation adjustment (10,272)(7,638) Accumulated other comprehensive loss($56,632)($36,289)